Outer coating spraying device for thermal insulation pipeline production

By designing a spraying device for thermal insulation pipeline, using top blocks, hydraulic cylinders, and servo motors to realize the fixing and movement of the inner wall of the pipeline, solve the problem of incomplete spraying in the existing technology, improve the quality and quality of spraying and the quality of spraying and the quality of spraying and the quality of spraying and the quality of the spraying and the quality of the spraying and the quality and the quality and the quality of the spraying and the quality and the quality and the quality and the quality and the quality and the quality of the spray. efficiency.

CN222401909UActive Publication Date: 2025-01-28SHANDONG XIANDAI CHENGXIN IND CO LTD
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Patent Information

Application Number
CN202420144685.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-20
Publication Date
2025-01-28
Estimated Expiration
2034-01-20

AI Technical Summary

Technical Problem

When spraying the outer layer of the insulation pipe, it is difficult for the prior art to achieve complete spraying of the outer layer of the pipe, resulting in the need of disassembly and secondary spraying, resulting in waste of manpower and material resources.

Method used

A kind of external coating spraying device is designed with an insulation pipeline. By setting up top blocks, hydraulic cylinders, and servo motors to achieve the fixation of the inner wall of the pipeline and the movement of the spraying table to ensure the integrity and uniformity of the spray coating.

Benefits of technology

This device can effectively fix the thermal insulation pipeline, ensure the integrity of the spray, reduce the waste of manpower and material resources, and drive the spraying table to move the spraying quality and efficiency through the servo motor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an outer coating spraying device for thermal insulation pipeline production, which belongs to the technical field of pipeline spraying and comprises a worktable, a left fixing plate and a right fixing plate are fixedly connected to two sides of the top of the worktable respectively, and a driving motor is arranged on one side close to the left fixing plate. The driving motor is fixedly connected to the top of the workbench, a right rotating block is rotationally connected into the right fixing plate, the output end of the driving motor is in transmission connection with a left rotating block through a coupler, the left rotating block is rotationally connected into the left fixing plate, and hydraulic cylinders are fixedly connected to the sides, close to each other, of the left rotating block and the right rotating block correspondingly. The bottom of the side, close to each other, of the left rotating block and the bottom of the side, close to each other, of the right rotating block are fixedly connected with bottom plates correspondingly, fixing from the inner wall of the heat preservation pipeline can be achieved, and then the outer layer of the heat preservation pipeline is evenly sprayed through a servo motor.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline spraying, and more specifically to an outer coating spraying device for producing thermal insulation pipelines. Background Art

[0002] Insulated pipe is the abbreviation of insulated pipe. Insulated pipe is used for the transportation of liquid, gas and other media. It is used in the insulation projects of pipelines in petroleum, chemical industry, central heating, central air conditioning, municipal engineering, etc. Insulated pipe has strong corrosion resistance and waterproof ability, and the overall cost is low. The outer protective layer is usually wrapped with anti-corrosion coating or plastic casing and other materials. The anti-corrosion coating needs to be sprayed, brushed and other processes to ensure that it fits tightly with the pipe surface.

[0003] Based on the above, the inventors found that when spraying the outer layer of the insulated pipe, the insulated pipe needs to be fixed, and the device is clamped on the outer layer of the insulated pipe, which is not conducive to the integrity of the spraying and needs to be disassembled for a second spraying, resulting in a waste of manpower and material resources. Therefore, in view of this, the existing structure is studied and improved, and an outer coating spraying device for the production of insulated pipes is provided, in order to achieve a more practical purpose. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide an outer coating spraying device for the production of insulated pipes, which can achieve fixing from the inner wall of the insulated pipe, improve the integrity of the outer layer of the sprayed insulated pipe, and avoid wasting manpower and material resources.

[0006] 2. Technical solution

[0007] To solve the above problems, the utility model adopts the following technical solutions.

[0008] A device for spraying an outer coating for producing an insulated pipe comprises a workbench, wherein a left fixed plate and a right fixed plate are fixedly connected to both sides of the top of the workbench, a driving motor is arranged on a side close to the left fixed plate, and the driving motor is fixedly connected to the top of the workbench, a right rotating block is rotatably connected to the inside of the right fixed plate, an output end of the driving motor is connected to the left rotating block through a coupling transmission, the left rotating block is rotatably connected to the inside of the left fixed plate, a hydraulic cylinder is fixedly connected to the side where the left rotating block and the right rotating block are close to each other, a bottom plate is fixedly connected to the bottom of the side where the left rotating block and the right rotating block are close to each other, a fixing seat is fixedly connected to the top side of the two bottom plates, and the fixing A fixing ring is fixedly connected to one side of the fixed seat, and bosses are respectively fixedly connected to one side of the telescopic shafts of the two hydraulic cylinders, and four top blocks are slidably connected inside the fixing ring. Two mounting blocks are arranged on the top of the workbench, and a servo motor is rotatably connected to one side of one of the mounting blocks, and the servo motor is fixedly connected to the top of the workbench, and the output end of the servo motor is connected to a screw rod through a coupling transmission, and a round rod is fixedly connected between the two mounting blocks, and the round rod is located at the top of the screw rod, and a spraying station is arranged on the surface of the screw rod and the round rod, and a spray head is fixedly connected to the top of the spraying station, and a baffle is arranged on the side close to the left fixed plate and the right fixed plate, and the baffle is fixedly connected to the top of the workbench.

[0009] Furthermore, one side of the eight top blocks is fixedly connected to a limit block, and a spring is arranged on the surface of one of the top blocks.

[0010] Furthermore, the two hydraulic cylinders are respectively fixedly connected to the other side of the top of the bottom plate, and the two bosses are symmetrically arranged.

[0011] Furthermore, one side of the nozzle is connected to paint via a hose, and the nozzle and the boss are located at the same level.

[0012] Furthermore, rubber blocks are fixedly connected to the outer sides of the eight top blocks respectively, and the spring is located inside the fixing ring.

[0013] Furthermore, the spraying station is threadedly connected to the surface of the screw rod, and the spraying station is slidably connected to the surface of the round rod.

[0014] Furthermore, the height of the baffle is the same as that of the left fixed plate, and the screw rod is rotatably connected between the two mounting blocks.

[0015] 3. Beneficial effects

[0016] Compared with the prior art, the advantages of the present invention are:

[0017] (1) In this scheme, a top block is provided, and four top blocks are slidably connected inside the fixed ring. The boss is driven to move by the telescopic shaft of the hydraulic cylinder, and the boss squeezes the limit block inside the top block, so that the four top blocks move outward, fix the insulation pipe from the inside of the insulation pipe, facilitate the spraying operation on the outside of the insulation pipe, and at the same time, the integrity of the sprayed outside can be achieved.

[0018] (2) In this solution, by setting up a nozzle, the operator connects the other end of the nozzle to the paint through a hose, starts the servo motor, and drives the screw to rotate, thereby realizing the left and right movement of the spray table, which is convenient for spraying the outer layer of the insulation pipe. The servo motor movement makes the spraying more uniform, improves the quality of the spraying, and is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 It is a schematic diagram of the three-dimensional structure of the top block of the utility model;

[0021] Figure 3 It is an enlarged schematic diagram of the three-dimensional structure of the fixing ring of the utility model;

[0022] Figure 4 It is an enlarged schematic diagram of the three-dimensional structure of the boss of the utility model.

[0023] Description of the numbers in the figure:

[0024] 1. Workbench; 2. Left fixed plate; 3. Drive motor; 4. Right fixed plate; 5. Right rotating block; 6. Left rotating block; 7. Bottom plate; 8. Hydraulic cylinder; 9. Fixed seat; 10. Fixed ring; 11. Boss; 12. Top block; 13. Spring; 14. Mounting block; 15. Servo motor; 16. Screw; 17. Round rod; 18. Spraying station; 19. Baffle; 20. Limit block; 21. Spray head. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0026] Example:

[0027] See also Figure 1-4, an outer coating spraying device for the production of thermal insulation pipes, comprising a workbench 1, a left fixed plate 2 and a right fixed plate 4 are fixedly connected to the top of the workbench 1 on both sides, a driving motor 3 is arranged on the side close to the left fixed plate 2, and the driving motor 3 is fixedly connected to the top of the workbench 1, the right fixed plate 4 is internally rotatably connected to a right rotating block 5, the output end of the driving motor 3 is connected to a left rotating block 6 through a coupling transmission, the left rotating block 6 is rotatably connected to the inside of the left fixed plate 2, a hydraulic cylinder 8 is fixedly connected to the side where the left rotating block 6 and the right rotating block 5 are close to each other, a bottom plate 7 is fixedly connected to the bottom of the side where the left rotating block 6 and the right rotating block 5 are close to each other, a fixing seat 9 is fixedly connected to one side of the top of the two bottom plates 7, a fixing ring 10 is fixedly connected to one side of the fixing seat 9, a boss 11 is fixedly connected to one side of the telescopic shaft of the two hydraulic cylinders 8, and the fixing ring 10 There are four top blocks 12 slidingly connected inside, two mounting blocks 14 are arranged on the top of the workbench 1, one side of one mounting block 14 is rotatably connected with a servo motor 15, and the servo motor 15 is fixedly connected to the top of the workbench 1, the output end of the servo motor 15 is connected with a screw rod 16 through a coupling transmission, a round rod 17 is fixedly connected between the two mounting blocks 14, and the round rod 17 is located at the top of the screw rod 16, a spraying station 18 is arranged on the surface of the screw rod 16 and the round rod 17, a spray head 21 is fixedly connected to the top of the spraying station 18, a baffle 19 is arranged on one side close to the left fixed plate 2 and the right fixed plate 4, and the baffle 19 is fixedly connected to the top of the workbench 1, the insulation pipe is fixed by the top block 12, the driving motor 3 is started, and the right rotating block 5 and the left rotating block 6 are driven to rotate, thereby realizing the rotation of the insulation pipe, which is convenient for spraying the outer layer of the insulation pipe.

[0028] See also Figure 3 One side of the eight top blocks 12 is fixedly connected to the limiting block 20, and a spring 13 is arranged on the surface of one of the top blocks 12; the outer sides of the eight top blocks 12 are respectively fixedly connected to rubber blocks, and the spring 13 is located inside the fixing ring 10. The rubber block is arranged on the outer side of the top block 12 to prevent the top block 12 from being squeezed with the inner wall of the insulation pipe for a long time when moving outward, which may cause deformation of the insulation pipe. At the same time, a spring 13 is arranged on the inner side of one of the top blocks 12 to prevent the top block 12 from falling due to gravity factors, resulting in failure to align with the inside of the insulation pipe in time.

[0029] See also Figure 2 The two hydraulic cylinders 8 are respectively fixedly connected to the other side of the top of the bottom plate 7, and the two bosses 11 are symmetrically arranged. By setting the bosses 11, when the telescopic shaft of the hydraulic cylinder 8 moves, the bosses 11 can be driven to move left and right, so that the bosses 11 squeeze the four top blocks 12, thereby fixing the inner wall of the insulation pipe, which is convenient for subsequent spraying operations.

[0030] See also Figure 1One side of the nozzle 21 is connected with paint through a hose, and the nozzle 21 and the boss 11 are at the same horizontal height; the spraying platform 18 is threadedly connected to the surface of the screw rod 16, and the spraying platform 18 is slidably connected to the surface of the round rod 17; the height of the baffle 19 is the same as the height of the left fixed plate 2, and the screw rod 16 is rotatably connected between the two mounting blocks 14. The servo motor 15 is started to drive the screw rod 16 to rotate, thereby realizing the left and right movement of the spraying platform 18, which is convenient for spraying the outer layer of the insulation pipe. The movement of the servo motor 15 makes the spraying more uniform and improves the quality of the spraying.

[0031] When in use: place the device in a horizontal position, the operator places the insulated pipe on the top block 12, start the two hydraulic cylinders 8, and squeeze the eight top blocks 12 outward through the movement of the boss 11 on one side of the hydraulic cylinder 8, and fix it from the inner wall of the insulated pipe. Springs 13 are arranged inside the bottom top blocks 12 on both sides to avoid the top blocks 12 below being at the lowest point due to gravity factors, and to avoid the phenomenon that the insulated pipe cannot be docked. Start the drive motor 3, and through the movement of the drive motor 3, the right rotating block 5 and the left rotating block 6 are rotated, thereby driving the entire insulated pipe to rotate. A servo motor 15 is arranged on the top of the workbench 1, and the servo motor 15 drives the screw rod 16 to rotate, so that the spraying table 18 moves evenly left and right, which is convenient for the nozzle to spray the fixed insulated pipe, and the spraying is more uniform, which can improve the quality of spraying.

[0032] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. An outer coating spraying device for producing an insulated pipe, comprising a workbench (1), characterized in that: The top sides of the workbench (1) are respectively fixedly connected with a left fixed plate (2) and a right fixed plate (4); a driving motor (3) is arranged on a side close to the left fixed plate (2), and the driving motor (3) is fixedly connected to the top of the workbench (1); the inside of the right fixed plate (4) is rotatably connected with a right rotating block (5); the output end of the driving motor (3) is connected to a left rotating block (6) through a coupling; the left rotating block (6) is rotatably connected to the inside of the left fixed plate (2); the sides of the left rotating block (6) and the right rotating block (5) close to each other are respectively fixedly connected with a hydraulic cylinder (8); the bottoms of the sides of the left rotating block (6) and the right rotating block (5) close to each other are respectively fixedly connected with a bottom plate (7); the top sides of the two bottom plates (7) are respectively fixedly connected with a fixing seat (9); one side of the fixing seat (9) is fixedly connected with a fixing ring (10); the extension ends of the two hydraulic cylinders (8) are connected to the fixing seats (9); A boss (11) is fixedly connected to one side of the contraction shaft, four top blocks (12) are slidably connected inside the fixing ring (10), two mounting blocks (14) are arranged on the top of the workbench (1), one side of one of the mounting blocks (14) is rotatably connected to a servo motor (15), and the servo motor (15) is fixedly connected to the top of the workbench (1), the output end of the servo motor (15) is connected to a screw rod (16) through a coupling transmission, a round rod (17) is fixedly connected between the two mounting blocks (14), and the round rod (17) is located at the top of the screw rod (16), a spraying station (18) is arranged on the surface of the screw rod (16) and the round rod (17), a spray head (21) is fixedly connected to the top of the spraying station (18), a baffle (19) is arranged on the side close to the left fixing plate (2) and the right fixing plate (4), and the baffle (19) is fixedly connected to the top of the workbench (1).

2. The outer coating spraying device for the production of thermal insulation pipes according to claim 1 is characterized in that: One side of the eight top blocks (12) is fixedly connected to a limiting block (20), and a spring (13) is arranged on the surface of one of the top blocks (12).

3. The outer coating spraying device for the production of thermal insulation pipes according to claim 1 is characterized in that: The two hydraulic cylinders (8) are respectively fixedly connected to the other side of the top of the bottom plate (7), and the two bosses (11) are symmetrically arranged.

4. The outer coating spraying device for the production of thermal insulation pipes according to claim 1 is characterized in that: One side of the spray head (21) is connected to paint via a hose, and the spray head (21) and the boss (11) are located at the same level.

5. The outer coating spraying device for the production of thermal insulation pipes according to claim 2 is characterized in that: Rubber blocks are respectively fixedly connected to the outer sides of the eight top blocks (12), and the spring (13) is located inside the fixing ring (10).

6. The outer coating spraying device for producing thermal insulation pipes according to claim 1 is characterized in that: The spraying platform (18) is threadedly connected to the surface of the screw rod (16), and the spraying platform (18) is slidably connected to the surface of the round rod (17).

7. The outer coating spraying device for producing thermal insulation pipes according to claim 1 is characterized in that: The height of the baffle plate (19) is the same as that of the left fixed plate (2), and the screw rod (16) is rotatably connected between the two mounting blocks (14).