Novel U-shaped soaking pool for net plate type appliances

By designing a new U -shaped soaking pool, the automated control system is used to realize the automatic soaking operation of the mesh appliances, which solves the tedious operation and safety hazards of existing technologies, and improves production efficiency and operational safety.

CN222402065UActive Publication Date: 2025-01-28ZHONGSHAN SIHAI CONVEYING MASCH CO LTD
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Patent Information

Application Number
CN202421020226.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-01-28
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The lack of automation equipment during the soaking process of existing mesh plate-like instruments, which leads to cumbersome manual operations, high labor intensity, and susceptible to potions.

Method used

A new type of U -shaped soaking pool is designed, including transition components, lifting frame components, soaked pond boxes, soaking pool chain wire transmission components, and PLC controllers. Through translation, lifting, transportation and other actions, the automatic soaking operation of the appliance is implemented.

Benefits of technology

The automated control of the soaking pool is realized, replacing traditional artificial labor, saving time, reducing costs, improving production efficiency, improving the safety of operations, and avoiding the operation of the operator being damaged.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of screen plate appliances, in particular to a novel U-shaped soaking pool for screen plate appliances, which comprises a transition component, a lifting frame component, a soaking pool box body, a soaking pool chain line transmission component and a PLC (programmable logic controller), the top of the soaking pool box body is provided with the lifting frame component, the transition component is arranged in the lifting frame component, and the soaking pool chain line transmission component is connected with the PLC. A soaking pool chain line transmission assembly is arranged in the soaking pool box body; the transition assembly comprises a lifting frame, a transition chain assembly is arranged at the bottom of the lifting frame, and a chain transmission motor is arranged at the top of the transition chain assembly; by additionally arranging the automatic soaking mechanism, automatic soaking operation of the appliances is achieved through the actions of translation, lifting, transportation and the like in the soaking machining process of the screen plate appliances, the automation degree of use of the soaking pool is improved, and therefore the use effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mesh plate appliances, in particular to a novel U-shaped soaking pool for mesh plate appliances. Background Art

[0002] Stencil tools are a type of plate tool with mesh holes. During the production and processing process, in order to ensure the quality and effect of use, they usually need to be manually soaked in a soaking pool filled with medicine.

[0003] At present, when using a soaking pool, there is a lack of automatic soaking mechanism. Usually, the process of adding water to soak (including transportation) for screen-type carriers is generally a large number of manual operations, which is labor-intensive, complicated to operate, and has too many people. In addition, the operators are easily harmed by the liquid medicine. Therefore, a new type of U-shaped soaking pool for screen-type equipment is proposed to facilitate the addition of an automatic soaking mechanism. In the process of soaking the screen-type equipment, the automatic soaking operation of the equipment is realized by utilizing actions such as translation, lifting, and transportation, thereby improving the degree of automation in the use of the soaking pool and thus improving the use effect. Utility Model Content

[0004] In view of the problems in the prior art, the utility model provides a novel U-shaped immersion pool for mesh plate appliances, so as to realize automatic immersion operation of the appliance by utilizing actions such as translation, lifting, and transportation, thereby improving the use effect.

[0005] The technical solution adopted by the utility model to solve the technical problem is a novel U-shaped soaking pool for mesh plate appliances, comprising a transition component, a lifting frame component, a soaking pool box, a soaking pool chain line transmission component and a PLC controller, wherein a lifting frame component is arranged on the top of the soaking pool box, a transition component is arranged in the lifting frame component, and a soaking pool chain line transmission component is arranged in the soaking pool box;

[0006] The transition assembly comprises a lifting frame, a transition chain assembly is arranged at the bottom of the lifting frame, and a chain transmission motor is arranged at the top of the transition chain assembly.

[0007] By adopting the above technical solution, it is possible to replace traditional manual labor and auxiliary machinery for soaking, save time, reduce costs and improve production efficiency.

[0008] Specifically, the soaking pool box includes a soaking pool outer frame, one end of the soaking pool outer frame is provided with an inlet chain line, and the other end of the soaking pool outer frame is provided with an outlet chain line.

[0009] By adopting the above technical solution, it is convenient to carry out auxiliary loading and unloading operations on screen-type appliances, thereby improving the degree of automation in use.

[0010] Specifically, an anti-floating pressure plate is provided on the inner side of the lifting frame, and a lifting guide wheel is rotatably connected to the outer periphery of the top of the lifting frame.

[0011] By adopting the above technical solution, the lifting stability of the lifting frame can be improved.

[0012] Specifically, a second anti-floating pressure plate is provided on the top of the outer frame of the soaking pool.

[0013] By adopting the above technical solution, it is convenient to prevent mesh-type appliances in the immersion pool from floating up.

[0014] Specifically, the soaking pool chain line transmission assembly includes a frame, a transmission shaft assembly is arranged in the frame, a transmission motor assembly is arranged outside the transmission shaft assembly, and a motor protection cover is arranged outside the transmission motor assembly.

[0015] By adopting the above technical solution, it is convenient to drive the chain line in the immersion tank to perform horizontal conveying action.

[0016] Specifically, the lifting frame assembly includes an outer shell, and the outer shell is sleeved on the periphery of the soaking pool box. A lifting bracket is connected to the inside of the outer shell by bolts, and a lifting transmission assembly is arranged on the inner side of the lifting bracket.

[0017] By adopting the above technical solution, it is easy to realize that the lifting mechanism drives the mesh plate-type equipment to perform lifting actions.

[0018] Specifically, a PLC controller is arranged on the top of the lifting frame assembly.

[0019] By adopting the above technical solution, it is easy to realize automatic control of the immersion pool.

[0020] Beneficial effects of the utility model:

[0021] The novel U-shaped immersion pool for mesh plate appliances described in the utility model can utilize displacement, lifting, conveying and other actions to replace traditional manual labor and auxiliary machinery for immersion through the provision of a lifting frame assembly, a immersion pool box, a lifting frame, a transition chain assembly and a chain drive motor, thereby improving the degree of automation in the use of the immersion pool, improving the actual quality and effect of use, and at the same time improving the safety of operation, preventing operators from being harmed by immersion pool solutions, and realizing automatic control and unmanned operation, making use more efficient and reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 This is a bottom view structural diagram of the transition assembly of the utility model;

[0025] Figure 3 This is a schematic diagram of the structure of the lifting frame assembly of the utility model;

[0026] Figure 4 This is a schematic diagram of the structure of the soaking pool box of the utility model;

[0027] Figure 5 It is a cross-sectional structural schematic diagram of the chain line transmission assembly of the soaking pool of the utility model;

[0028] In the figure: 1. Transition assembly; 1-1. Transition chain assembly; 1-2. Chain drive motor; 1-3. Lifting guide wheel; 1-4. Lifting frame; 1-5. Anti-floating pressure plate; 2. Lifting frame assembly; 2-1. Shell; 2-2. Lifting bracket; 2-3. Lifting transmission assembly; 3. Soaking pool box; 3-1. Soaking pool outer frame; 3-2. Second anti-floating pressure plate; 3-3. Inlet chain line; 3-4. Outlet chain line; 4. Soaking pool chain line transmission assembly; 4-1. Frame; 4-2. Drive shaft assembly; 4-3. Drive motor assembly; 4-4. Motor protection cover; 5. PLC controller. DETAILED DESCRIPTION

[0029] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0030] In order to facilitate the use of translation, lifting, transportation and other actions to achieve the automatic immersion operation of the device, thereby improving the use effect, such as Figure 1-3 As shown, a novel U-shaped soaking pool for mesh plate-type appliances described in the utility model comprises a transition component 1, a lifting frame component 2, a soaking pool box 3, a soaking pool chain line transmission component 4 and a PLC controller 5. The top of the soaking pool box 3 is provided with a lifting frame component 2, the lifting frame component 2 is provided with a transition component 1, and the soaking pool box 3 is provided with a soaking pool chain line transmission component 4;

[0031] The transition assembly 1 comprises a lifting frame 1-4, a transition chain assembly 1-1 is arranged at the bottom of the lifting frame 1-4, and a chain transmission motor 1-2 is arranged at the top of the transition chain assembly 1-1.

[0032] When in use, through the lifting frame 1-4, the transition chain assembly 1-1, the chain drive motor 1-2 and the immersion pool box 3, it is convenient to utilize lifting, translation, conveying and other actions to realize automatic immersion, replace manpower, save time, reduce costs and improve production efficiency.

[0033] The transition chain assembly 1-1 includes a rotating shaft, a driving wheel, a driving chain, a transmission wheel and a transmission chain.

[0034] In order to improve the automation level of the immersion tank, exemplary, such as Figure 1 , Figure 4 As shown, the utility model also includes that the soaking pool box 3 includes a soaking pool outer frame 3-1, one end of the soaking pool outer frame 3-1 is provided with an inlet chain line 3-3, and the other end of the soaking pool outer frame 3-1 is provided with an outlet chain line 3-4.

[0035] When in use, the inlet chain line 3-3 and the outlet chain line 3-4 facilitate the feeding and discharging of mesh plate appliances, thereby improving the automation effect of the use of the immersion pool.

[0036] For example, Figure 2 As shown, the utility model also includes that an anti-floating pressure plate 1-5 is provided on the inner side of the lifting frame 1-4, and a lifting guide wheel 1-3 is rotatably connected to the outer periphery of the top of the lifting frame 1-4.

[0037] When in use, the anti-floating pressure plate 1-5 can be used to assist in limiting the mesh-type equipment, and the lifting guide wheel 1-3 can be used to reduce the friction of the lifting frame 1-4 and improve the lifting stability.

[0038] For example, Figure 4 As shown, the utility model also includes that a second anti-floating pressure plate 3-2 is provided on the top of the soaking pool outer frame 3-1.

[0039] When in use, the second anti-floating pressure plate 3 - 2 is used to prevent mesh-type appliances from floating up in the soaking tank box 3 .

[0040] For example, Figure 5 As shown, the utility model also includes that the soaking pool chain line transmission assembly 4 includes a frame 4-1, a transmission shaft assembly 4-2 is arranged in the frame 4-1, a transmission motor assembly 4-3 is arranged on the outside of the transmission shaft assembly 4-2, and a motor protection cover 4-4 is arranged on the periphery of the transmission motor assembly 4-3.

[0041] When in use, the soaking pool chain line transmission assembly 4 is used to drive the soaking pool chain line to work.

[0042] For example, Figure 3 As shown, the utility model also includes that the lifting frame assembly 2 includes an outer shell 2-1, and the outer shell 2-1 is sleeved on the periphery of the soaking pool box 3, and a lifting bracket 2-2 is connected to the inner side of the outer shell 2-1 by bolts, and a lifting transmission assembly 2-3 is arranged on the inner side of the lifting bracket 2-2.

[0043] When in use, the lifting transmission assembly 2-3 includes a chain line, which facilitates the vertical lifting of the mesh plate-like device through the lifting frame assembly 2.

[0044] For example, Figure 1 As shown, the utility model also includes that a PLC controller 5 is arranged on the top of the lifting frame assembly 2 .

[0045] When in use, the PLC controller 5 is used to facilitate automatic control of the soaking pool to perform soaking work.

[0046] When the utility model is in use, first the entrance chain line 3-3 driving sprocket is driven, and the batch of mesh plate appliances enters the working position with the line body, the chain line of the lifting transmission component 2-3 in the lifting system is started, and the batch of mesh plate appliances is transported to the inside of the lifting bracket 2-2, the lifting system descends, and the batch of mesh plate appliances is sunk into the immersion tank box 3, the chain line of the transition chain component 1-1 is started, and the transmission motor 4-3 of the immersion tank chain line transmission component 4 is also started at the same time, and the batch of mesh plate appliances is slowly transported in the immersion tank through the transmission shaft component 4-2 to achieve the purpose of immersion, and the batch of mesh plate appliances is soaked while being transported, and the immersion is completed at the end of the immersion tank box 3, the end lifting frame component 2 works, and the end lifting system rises. After the end lifting system rises into place, the batch of mesh plate appliances is transmitted to the outlet chain line 3-4 through the transition chain component 1-1 to complete the auxiliary discharging, and can replace the traditional manual labor and auxiliary machinery for immersion through translation, lifting, conveying and other methods, which is more convenient and reliable to use, and is also conducive to improving the safety of operation.

[0047] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A new type of U-shaped immersion pool for mesh plate equipment, characterized in that: The invention comprises a transition component (1), a lifting frame component (2), a soaking pool box (3), a soaking pool chain line transmission component (4) and a PLC controller (5); the lifting frame component (2) is arranged on the top of the soaking pool box (3); the transition component (1) is arranged in the lifting frame component (2); and the soaking pool chain line transmission component (4) is arranged in the soaking pool box (3); The transition assembly (1) comprises a lifting frame (1-4), a transition chain assembly (1-1) is arranged at the bottom of the lifting frame (1-4), and a chain transmission motor (1-2) is arranged at the top of the transition chain assembly (1-1).

2. A novel U-shaped immersion pool for mesh plate equipment according to claim 1, characterized in that: The soaking pool box (3) comprises a soaking pool outer frame (3-1), one end of the soaking pool outer frame (3-1) is provided with an inlet chain line (3-3), and the other end of the soaking pool outer frame (3-1) is provided with an outlet chain line (3-4).

3. A novel U-shaped immersion pool for mesh plate equipment according to claim 1, characterized in that: An anti-floating pressure plate (1-5) is arranged on the inner side of the lifting frame (1-4), and a lifting guide wheel (1-3) is rotatably connected to the outer periphery of the top of the lifting frame (1-4).

4. A novel U-shaped immersion pool for mesh plate equipment according to claim 2, characterized in that: A second anti-floating pressure plate (3-2) is arranged on the top of the outer frame (3-1) of the soaking pool.

5. A novel U-shaped immersion pool for mesh plate equipment according to claim 1, characterized in that: The soaking tank chain line transmission assembly (4) comprises a frame (4-1), a transmission shaft assembly (4-2) is arranged inside the frame (4-1), a transmission motor assembly (4-3) is arranged outside the transmission shaft assembly (4-2), and a motor protection cover (4-4) is arranged outside the transmission motor assembly (4-3).

6. A novel U-shaped immersion pool for mesh plate equipment according to claim 1, characterized in that: The lifting frame assembly (2) comprises an outer shell (2-1), and the outer shell (2-1) is sleeved on the periphery of the soaking tank box (3), the inner side of the outer shell (2-1) is connected with a lifting bracket (2-2) by bolts, and the inner side of the lifting bracket (2-2) is provided with a lifting transmission assembly (2-3).

7. A novel U-shaped immersion pool for mesh plate equipment according to claim 1, characterized in that: A PLC controller (5) is arranged on the top of the lifting frame assembly (2).