Semi-automatic inspection packaging workbench
By designing the semi -automatic inspection packaging workbench and using multiple components to work together, it solves the problem of large labor intensity and products that are susceptible to damage caused by artificial transportation and dumping of traditional workpings, and achieves efficient and accurate packaging and inspection processes.
Patent Information
- Application Number
- CN202323248756.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-30
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2033-11-30
AI Technical Summary
Traditional workbenches require manual handling and dumping of turnover boxes, resulting in high labor intensity, product vulnerability to damage, and statistical data needs to be manually input, which poses a risk of operational errors.
A semi -automatic inspection workbench has been designed, including the inspection desk component, angle adjustment mechanism, packing platform, feeding component, turnover box recycling component and packaging assembly component. Through the collaborative work of these components, semi -automated packaging and packaging and packaging and packaging work Inspection process.
It greatly improves the efficiency of inspection, reduces the labor intensity of employees, reduces product damage rate, and improves the accuracy of statistical data.
Smart Images

Figure CN222402377U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a workpiece inspection component, in particular to a semi-automatic inspection and packaging workbench. Background Art
[0002] Traditional workbenches require manual labor to move the turnover boxes filled with products to the workbench, and then pour the products from the weekly boxes onto the workbench for sorting. After sorting, the packaged good products are manually moved to the pallet. This operation process is repeated every day, which is labor-intensive for employees and easily causes physical injuries. Secondly, the products will be damaged again during the pouring process, resulting in an increase in the defective rate of bruises. Furthermore, statisticians need to manually enter all data into the computer, and negligent operations may affect the authenticity of statistical data. Utility Model Content
[0003] In view of the defects of the above prior art, the main purpose of the utility model is to overcome the shortcomings of the prior art and disclose a semi-automatic inspection and packaging workbench, including:
[0004] An inspection table component, which is used to place turnover boxes and perform manual inspection and classification;
[0005] An angle adjustment mechanism is used to adjust the fully loaded turnover box to the same inclination angle as the inspection table assembly;
[0006] A packing platform, which is placed next to the inspection table assembly and is used to place packaging boxes and pack and seal the workpieces that have passed the inspection;
[0007] A material unloading component, the material unloading component is connected to the packaging platform, and the packaged workpiece is guided to a designated position by the material unloading component;
[0008] The turnover box recycling component temporarily stores the empty turnover boxes after inspection and waits for sorting;
[0009] Packaging aggregate components are used to temporarily store empty packaging boxes for easy access by staff.
[0010] Furthermore, the inspection table assembly includes a first bracket and a first roller guide rail obliquely mounted on the first bracket.
[0011] Furthermore, the angle between the first roller guide rail and the horizontal plane is 15°-45°.
[0012] Furthermore, a classification box is arranged on the first bracket, and a passage for allowing the workpieces to pass through is arranged on the classification box, and the passage is connected to the storage box through a pipeline.
[0013] Furthermore, a photoelectric sensor is arranged in the channel.
[0014] Furthermore, the angle adjustment mechanism includes a second bracket, a cylinder and a second roller guide rail, the second roller guide rail is hinged on the second bracket, the cylinder connects the second bracket and the second roller guide rail, and the cylinder is used to control the rotation of the second roller guide rail.
[0015] Furthermore, the turnover box recovery assembly includes a first roller transition guide rail and a first collecting roller guide rail, the first roller transition guide rail is rotatably connected to the first collecting roller guide rail, and one end of the first roller transition guide rail extends to the inspection table assembly.
[0016] Furthermore, the packaging aggregate assembly includes two side plates, two roller assemblies and a baffle, the two side plates are arranged in parallel, the two roller assemblies are arranged in parallel and obliquely between the two side plates, and the baffle is arranged at the outlet end of the roller assembly.
[0017] Furthermore, the roller assembly includes a third bracket and rollers arranged and rollingly disposed on the bracket.
[0018] Furthermore, the unloading assembly includes a transition slide rail and a finished material aggregate roller guide rail, the transition slide rail is rotatably connected to the finished material aggregate roller guide rail; the transition slide rail connects the packaging platform and the finished material aggregate roller guide rail.
[0019] Beneficial effects achieved by the utility model:
[0020] The utility model has a simple structure and low equipment cost, and can greatly improve the inspection efficiency; at the same time, it can improve the problem of physical injuries caused by high labor intensity of employees; through the semi-automatic inspection and packaging workbench technology, employees do not need to dump the products on the workbench, which can reduce the problem of increased defective rate of products caused by secondary damage. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional structural schematic diagram of a semi-automatic inspection and packaging workbench of the utility model;
[0022] Figure 2 It is a three-dimensional structural schematic diagram of the inspection table assembly;
[0023] Figure 3 is a schematic diagram of the three-dimensional structure of the angle adjustment mechanism;
[0024] Figure 4 It is a three-dimensional structural schematic diagram of the packaging aggregate component and the turnover box recycling component;
[0025] Figure 5 It is a three-dimensional structural schematic diagram of the blanking component;
[0026] The reference numerals are as follows:
[0027] 1. Inspection table assembly, 2. Angle adjustment mechanism, 3. Packing platform, 4. Unloading assembly, 5. Turnover box recovery assembly, 6. Packaging aggregate assembly, 11. First bracket, 12. First roller guide rail, 13. Classification box, 14. Channel, 21. Second bracket, 22. Cylinder, 23. Second roller guide rail, 41. Transition slide rail, 42. Finished product aggregate roller guide rail, 51. First roller transition guide rail, 52. First aggregate roller guide rail, 61. Side panel, 62. Roller assembly, 63. Baffle, 621. Side panel, 622. Roller. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0029] A semi-automatic inspection and packaging workbench, such as Figure 1-Figure 5 As shown, including:
[0030] The inspection table assembly 1 is used to place the turnover box 9 and perform manual inspection and classification; in order to facilitate the staff to take the workpiece, the table top of the inspection table assembly 1 is tilted.
[0031] The angle adjustment mechanism 2 adjusts the fully loaded turnover box to the same inclination angle as the inspection table assembly 1 so as to facilitate the transportation of the turnover box 9 to the inspection table assembly 1 .
[0032] The packing platform 3 is placed beside the inspection table assembly 1 and is used to place packaging boxes and pack and seal the workpieces that have passed the inspection;
[0033] A material unloading component 4, which is connected to the packaging platform 3 and is used to guide the packaged workpiece to a designated position;
[0034] The turnover box recovery component 5 temporarily stores the empty turnover boxes after inspection and waits for sorting;
[0035] The packaging aggregate component 6 is used to temporarily store empty packaging boxes so that the staff can take them easily.
[0036] In this embodiment, two inspection stations are set on the inspection table assembly 1; that is, two workers can inspect the workpiece at the same time; the turnover box recovery assembly 5 and the packaging platform 3 are located between the two inspection stations, so that two workers can share a set of structures to reduce equipment costs. A set of packaging aggregate components 6 is set on each inspection station. The above-mentioned work platform only requires three workers to complete the operation; that is, two workers perform workpiece inspection and turnover box loading, and another worker performs the replenishment of the packaging aggregate component 6, the handling of the turnover boxes in the turnover box recovery assembly 5, and the stacking of the packaged workpieces.
[0037] In one embodiment, if Figure 1-Figure 5 As shown, the inspection table assembly 1 includes a first bracket 11 and a first roller guide 12 obliquely mounted on the first bracket 11. A plurality of rollers are arranged on the first roller guide 12 to facilitate the movement of the turnover box on the first roller guide 12, thereby saving the labor intensity of the staff.
[0038] In the above embodiment, if Figure 1-Figure 5 As shown, the angle between the first roller guide rail 12 and the horizontal plane is 15°-45°.
[0039] In the above embodiment, if Figure 1-Figure 5 As shown, a classification box 13 is provided on the first bracket 11, and a channel 14 for allowing workpieces to pass through is provided on the classification box 13, and the channel 14 is connected to the storage box through a pipeline. Specifically, the classification box 13 has three channels 14, which are respectively used to classify workpiece defects, including bubbles, bruises, and peeling.
[0040] In the above embodiment, if Figure 1-Figure 5 As shown, a photoelectric sensor is arranged in the channel 14. The photoelectric sensor is used to count the workpieces, so as to facilitate the subsequent counting of the number of defective workpieces, so as to achieve the statistics of the unqualified rate.
[0041] In one embodiment, if Figure 1-Figure 5 As shown, the angle adjustment mechanism 2 includes a second bracket 21, a cylinder 22 and a second roller guide 23. The second roller guide 23 is hinged on the second bracket 21. The cylinder 22 connects the second bracket 21 and the second roller guide 23. The cylinder 22 is used to control the rotation of the second roller guide 23. The fully loaded turnover box is heavy and needs to be lifted to the same height as the angle adjustment mechanism 2 by a lift. Usually, the plane of the lift is a horizontal plane. Therefore, the second roller guide 23 is controlled by the cylinder 22 to adjust between the horizontal and inclined positions.
[0042] In one embodiment, if Figure 1-Figure 5As shown, the turnover box recovery assembly 5 includes a first roller transition guide 51 and a first collection roller guide 52, the first roller transition guide 51 is rotatably connected to the first collection roller guide 52, and one end of the first roller transition guide 51 extends to the inspection table assembly 1. In this embodiment, three groups of first roller transition guides 51 are provided, and the first collection roller guide 52 is parallel to the length direction of the inspection table assembly 1. After the three groups of first roller transition guides 51 rotate, the empty turnover boxes are temporarily stored and arranged on the first collection roller guide 52. It can provide more time for the staff to adjust their work.
[0043] In one embodiment, if Figure 1-Figure 5 As shown, the packaging material collection assembly 6 includes two side plates 61, two roller assemblies 62 and a baffle 63. The two side plates 61 are arranged in parallel, and the two roller assemblies 62 are arranged in parallel and obliquely between the two side plates 61. Specifically, the roller assembly 62 includes a third bracket 621 and rollers 622 arranged and rolled on the bracket. Through the arrangement of multiple rollers, the packaging box can slide up and down the packaging material collection assembly 6 more smoothly compared with the roller guide rail because the weight of the packaging box is relatively light. The baffle 63 is arranged at the outlet end of the roller assembly 62 to prevent the packaging box from continuing to slide down.
[0044] In one embodiment, if Figure 1-Figure 5 As shown, the unloading assembly 4 includes a transition slide rail 41 and a finished material collection roller guide rail 42, and the transition slide rail 41 is rotatably connected to the finished material collection roller guide rail 42. The transition slide rail 41 connects the packaging platform 3 and the finished material collection roller guide rail 42.
[0045] The above are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. If the present invention is modified or replaced by equivalents without departing from the spirit and scope of the present invention, they should be included in the scope of protection of the claims of the present invention.
Claims
1. A semi-automatic inspection and packaging workbench, characterized in that: include: An inspection table component, which is used to place turnover boxes and perform manual inspection and classification; An angle adjustment mechanism is used to adjust the fully loaded turnover box to the same inclination angle as the inspection table assembly; A packing platform, which is placed next to the inspection table assembly and is used to place packaging boxes and pack and seal the workpieces that have passed the inspection; A material unloading component, the material unloading component is connected to the packaging platform, and the packaged workpiece is guided to a designated position by the material unloading component; The turnover box recycling component temporarily stores the empty turnover boxes after inspection and waits for sorting; Packaging aggregate components are used to temporarily store empty packaging boxes for easy access by staff.
2. A semi-automatic inspection and packaging workbench according to claim 1, characterized in that: The inspection table assembly includes a first bracket and a first roller guide rail obliquely mounted on the first bracket.
3. A semi-automatic inspection and packaging workbench according to claim 2, characterized in that: The angle between the first roller guide rail and the horizontal plane is 15°-45°.
4. A semi-automatic inspection and packaging workbench according to claim 2, characterized in that: A classification box is arranged on the first bracket, and a passage for allowing workpieces to pass through is arranged on the classification box, and the passage is connected to the storage box through a pipeline.
5. A semi-automatic inspection and packaging workbench according to claim 4, characterized in that: A photoelectric sensor is arranged in the channel.
6. A semi-automatic inspection and packaging workbench according to claim 1, characterized in that: The angle adjustment mechanism includes a second bracket, a cylinder and a second roller guide rail, the second roller guide rail is hinged on the second bracket, the cylinder connects the second bracket and the second roller guide rail, and the cylinder is used to control the rotation of the second roller guide rail.
7. A semi-automatic inspection and packaging workbench according to claim 1, characterized in that: The turnover box recovery assembly includes a first roller transition guide rail and a first collecting roller guide rail, the first roller transition guide rail is rotatably connected to the first collecting roller guide rail, and one end of the first roller transition guide rail extends to the inspection table assembly.
8. A semi-automatic inspection and packaging workbench according to claim 1, characterized in that: The packaging aggregate assembly comprises two side plates, two roller assemblies and a baffle, the two side plates are arranged in parallel, the two roller assemblies are arranged in parallel and obliquely between the two side plates, and the baffle is arranged at the outlet end of the roller assembly.
9. A semi-automatic inspection and packaging workbench according to claim 8, characterized in that: The roller assembly includes a third bracket and rollers arranged and rollingly disposed on the bracket.
10. The semi-automatic inspection and packaging workbench according to claim 1, characterized in that: The unloading assembly includes a transition slide rail and a finished material collection roller guide rail, wherein the transition slide rail is rotatably connected to the finished material collection roller guide rail; the transition slide rail connects the packaging platform and the finished material collection roller guide rail.