Ultrasonic cleaning device for cleaning ceramic wafers

By using ultrasonic generators and circulating filtering systems in the ceramic slice cleaning device, the traditional cleaning method was solved to waste water resources and increase maintenance costs, realized the efficient and environmentally friendly cleaning of ceramics, and extended the service life of ceramics sheets. Essence

CN222402585UActive Publication Date: 2025-01-28JIANGMEN SAITE PRECISION CERAMICS CO LTD
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Patent Information

Application Number
CN202421100354.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-28
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

Traditional ceramic sheet cleaning methods waste water resources, frequent replacement of cleaning liquid increases maintenance costs, and cause damage to the friction and collision of the ceramic surface.

Method used

Design an ultrasonic cleaning device for ceramic cleaning, using an ultrasonic generator and a circular filtering system to clean the ceramic sheet through non -contact methods, and circulate the water in the tank to reduce the cost of water resources and maintenance.

Benefits of technology

Effectively protect the integrity and beauty of ceramic sheets, extend its service life, and at the same time significantly reduce water consumption, reduce maintenance costs, and maintain the stability of water quality in the cleaning pond.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ultrasonic cleaning devices, and discloses an ultrasonic cleaning device for cleaning ceramic wafers, which comprises a protective frame, a cleaning door mounted on one side of the protective frame, a cleaning pool mounted on the inner side of the protective frame, an ultrasonic generator mounted at the bottom of the inner wall of the cleaning pool, and water injected into the cleaning pool. A supporting frame is hung and placed in the cleaning pool, a plurality of placing plates are inserted into one side of the supporting frame, an electric ball valve and a water pump are started respectively, water in the cleaning pool enters the water purifying cavity through a third water pipe, impurities in the water are filtered under the action of a filter screen, the water in the cleaning pool is circularly filtered, and the water purifying effect is improved. Compared with the prior art, dirty water is not directly discharged and clean water is added again, consumption of water resources is remarkably reduced, water quality in the cleaning pool can be kept at a certain level all the time through circulating filtration, an efficient cleaning effect is continuously provided, the situation that the cleaning quality of the ceramic wafer is affected due to deterioration of the water quality is avoided, and the maintenance cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic cleaning devices, in particular to an ultrasonic cleaning device used for cleaning ceramic sheets. Background Art

[0002] Ultrasonic cleaning is the most effective and indispensable cleaning method in the industry today. Ultrasonic cleaners are instruments that use ultrasonic chemical cleaning agents combined with cavitation to clean workpieces. First, the chemical action of the cleaning agent penetrates and dissolves the dirt, and then the impact force generated by ultrasonic cavitation peels off the dirt layer on the surface of the object, stirs, disperses, and emulsifies it, and prevents the dirt that has been separated from the surface of the object from reattaching to the object.

[0003] Cleaning is an indispensable step in the production process of ceramic sheets. Traditional cleaning methods often adopt the method of directly discharging dirty water and re-adding clean water, which not only wastes a lot of water resources, but also frequently replaces the cleaning liquid and increases the maintenance cost. Therefore, an ultrasonic cleaning device for cleaning ceramic sheets is proposed. Utility Model Content

[0004] The utility model aims to provide an ultrasonic cleaning device for cleaning ceramic sheets to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an ultrasonic cleaning device for cleaning ceramic sheets, comprising a protective frame, a cleaning door is installed on one side of the protective frame, a cleaning pool is installed on the inner side of the protective frame, an ultrasonic generator is installed on the bottom of the inner wall of the cleaning pool, water is injected into the cleaning pool, a support frame is hoisted and placed inside the cleaning pool, a plurality of placement plates are inserted into one side of the support frame, a plurality of ceramic sheets are placed on the top of the placement plates, and a cleaning component is arranged on one side of the cleaning pool;

[0006] The cleaning assembly comprises a box body, two slide rails are fixed on the inner wall of the box body, a water purification chamber and a water storage chamber are respectively arranged on the inner side of the box body, a placement rack is slidably connected to the top of the slide rail, and a filter is fixed on the inner wall of the placement rack.

[0007] Preferably, two connecting rods are installed on the top of the support frame, and the connecting rods are used to hoist the support frame.

[0008] Preferably, the water purification chamber is located at the top of the filter screen, and the water storage chamber is located at the bottom of the filter screen.

[0009] Preferably, one side of the bottom of the cleaning pool is connected to a third water pipe, the water outlet of the third water pipe is connected to an electric ball valve, and the water outlet of the electric ball valve is connected to the water purification chamber.

[0010] Preferably, the water outlet end of the water storage chamber is connected to a second water pipe, the water outlet end of the second water pipe is connected to a water pump, and the water outlet end of the water pump is connected to the first water pipe.

[0011] Preferably, the first water pipe is located on one side of the top of the cleaning tank, and the box is located on one side of the cleaning tank.

[0012] Preferably, a baffle is fixed on one side of the placement rack, a sealing ring adhered to the outer side of the box body is bonded to one side of the baffle, and the baffle is threadedly connected to the box body through bolts.

[0013] Compared with the prior art, the utility model adopts the above technical solution and has the following technical effects:

[0014] 1. Lift the support frame and multiple placement plates so that there are multiple cleaning pools on the top of the placement plates, and then press the switch to start the ultrasonic generator. At this time, the ultrasonic generator and the water inside the cleaning pool clean the ceramic pieces. When the cleaning is completed, you only need to use the crane again to lift the support frame for placing the ceramic pieces out of the cleaning pool. At this time, the cleaning of the ceramic pieces is completed. The non-contact cleaning method avoids damage to the ceramic surface caused by friction and collision, protects the integrity and aesthetics of the ceramic pieces, and extends their service life.

[0015] 2. By starting the electric ball valve and water pump respectively, the water inside the cleaning pool enters the water purification chamber through the third water pipe, and then passes through the filter to filter the impurities in the water. The water in the cleaning pool is circulated and filtered instead of directly discharging dirty water and adding clean water again, which significantly reduces the consumption of water resources. Circulation filtration can ensure that the water quality in the cleaning pool is always maintained at a certain level, thereby continuously providing efficient cleaning effects, avoiding the impact of water quality deterioration on the cleaning quality of ceramic plates, and thus reducing maintenance costs.

[0016] 3. Remove the baffle from one side of the box by loosening the bolts. The baffle drives the placement rack and the filter to leave the inside of the box. Take out the placement rack and the filter together, making the cleaning of the filter simple and convenient, reducing the complexity and difficulty of cleaning. Regular cleaning of the filter can effectively remove impurities accumulated on the surface and prevent impurities from clogging the filter holes, thereby maintaining the filtering effect of the filter, helping to extend the service life of the filter, reducing the frequency of filter replacement, and extending the service life of the filter. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 This is a schematic diagram of the structure of the utility model from a first perspective;

[0019] Figure 2 This is a schematic diagram of the structure of the utility model from a second viewing angle;

[0020] Figure 3 This is a schematic diagram of the structure of the utility model from a third viewing angle;

[0021] Figure 4 This is a schematic diagram of the structure of the box body of the utility model;

[0022] Figure 5 This is a schematic diagram of the main cross-sectional structure of the box body of the utility model;

[0023] Figure 6 It is a structural schematic diagram of the sealing ring of the utility model.

[0024] Explanation of the accompanying drawings: 1. Protective frame; 2. Cleaning door; 3. Cleaning pool; 4. Connecting rod; 5. Cleaning assembly; 51. First water pipe; 52. Water pump; 53. Second water pipe; 54. Third water pipe; 55. Box body; 56. Electric ball valve; 57. Filter; 58. Placement rack; 59. Slide rail; 510. Water purification chamber; 511. Water storage chamber; 512. Baffle; 513. Sealing ring; 6. Support frame; 7. Placement plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the effects and purposes that can be achieved by this application.

[0027] Example

[0028] See also Figure 1-6 The utility model provides a technical solution: an ultrasonic cleaning device for cleaning ceramic sheets, comprising a protective frame 1, a cleaning door 2 is installed on one side of the protective frame 1, a cleaning pool 3 is installed on the inner side of the protective frame 1, an ultrasonic generator is installed on the bottom of the inner wall of the cleaning pool 3, and a transducer is installed on the bottom of the cleaning pool 3 to convert the electromagnetic vibration generated by the ultrasonic generator into its own ultrasonic vibration, and transmit the ultrasonic vibration to the cleaning tank to generate cavitation. Water is injected into the cleaning pool 3, a support frame 6 is hoisted and placed inside the cleaning pool 3, a plurality of placement plates 7 are inserted on one side of the support frame 6, two connecting rods 4 are installed on the top of the support frame 6, and the connecting rods 4 are used to hoist the support frame 6. A plurality of ceramic sheets are placed on the top of the placement plate 7, and a cleaning component 5 is arranged on one side of the cleaning pool 3;

[0029] In order to facilitate the filtration of water, a cleaning component 5 is provided. The cleaning component 5 includes a box body 55. Two slide rails 59 are fixed on the inner wall of the box body 55. A clean water chamber 510 and a water storage chamber 511 are respectively provided on the inner side of the box body 55. The electric ball valve 56 and the water pump 52 are respectively started by pressing the switch. At this time, the water inside the cleaning pool 3 enters the clean water chamber 510 through the third water pipe 54, and then passes through the filter 57 to filter the impurities in the water. The top of the slide rail 59 is slidably connected to a placement rack 58. The inner wall side of the placement rack 58 is A filter screen 57 is fixed, a water purification chamber 510 is located at the top of the filter screen 57, a water storage chamber 511 is located at the bottom of the filter screen 57, and a third water pipe 54 is connected to one side of the bottom of the cleaning pool 3. The filtered water enters the water storage chamber 511. At this time, the water pump 52 is started to pump the water in the water storage chamber 511 into the cleaning pool 3 through the second water pipe 53 and the first water pipe 51. The water in the cleaning pool 3 can be circulated and filtered. The water outlet end of the third water pipe 54 is connected to an electric ball valve 56, and the water outlet end of the electric ball valve 56 is connected to the water purification chamber 510.

[0030] The water outlet end of the water storage chamber 511 is connected to the second water pipe 53, the water outlet end of the second water pipe 53 is connected to the water pump 52, the water outlet end of the water pump 52 is connected to the first water pipe 51, the first water pipe 51 is located on the top side of the cleaning pool 3, and the box body 55 is located on the side of the cleaning pool 3. By circulating and filtering the water in the cleaning pool 3 instead of directly discharging dirty water and re-adding clean water, the consumption of water resources is significantly reduced. The circulating filtration can ensure that the water quality in the cleaning pool 3 is always maintained at a certain level, thereby continuously providing an efficient cleaning effect.

[0031] A baffle 512 is fixed on one side of the placement rack 58. When a large amount of impurities accumulate on the surface of the filter screen 57, it is only necessary to loosen the bolts and remove the baffle 512 from one side of the box body 55. A sealing ring 513 that fits the outside of the box body 55 is bonded to one side of the baffle 512. The baffle 512 drives the placement rack 58 and the filter screen 57 to leave the inside of the box body 55. At this time, the surface of the filter screen 57 can be cleaned. The sealing ring 513 prevents water leakage. The baffle 512 is threadedly connected to the box body 55 by bolts. The placement rack 58 and the filter screen 57 are taken out together, making the cleaning of the filter screen 57 simple and convenient, reducing the complexity and difficulty of the cleaning work.

[0032] Working principle: When the ceramic sheet needs to be cleaned, you only need to place the ceramic sheet on the top of the placement plate 7, and then insert the placement plate 7 between the support frames 6, use the hook of the crane in the workshop to hang on one side of the connecting rod 4, lift the support frame 6 and multiple placement plates 7, so that the placement plates 7 are placed inside the cleaning tank 3, and then press the switch to start the ultrasonic generator. At this time, the ultrasonic generator and the water inside the cleaning tank 3 clean the ceramic sheet. When the cleaning is completed, you only need to use the crane again to lift the support frame 6 where the ceramic sheet is placed out of the cleaning tank 3. At this time, the cleaning of the ceramic sheet is completed. The cleaning is carried out in a non-contact manner, which avoids damage to the ceramic surface due to friction and collision, can protect the integrity and aesthetics of the ceramic sheet, and can also extend its service life.

[0033] When the dirt dropped by the cleaning of the ceramic piece falls to the bottom of the cleaning pool 3 and the water inside the cleaning pool 3 is dirty, the switch is pressed to start the electric ball valve 56 and the water pump 52 respectively. At this time, the water inside the cleaning pool 3 enters the water purification chamber 510 through the third water pipe 54, and then passes through the filter 57 to filter the impurities in the water. The filtered water enters the water storage chamber 511. At this time, the water pump 52 is started to pump the water inside the water storage chamber 511 into the cleaning pool 3 through the second water pipe 53 and the first water pipe 51. The water inside the cleaning pool 3 can be circulated and filtered. By circulating and filtering the water in the cleaning pool 3 instead of directly discharging dirty water and re-adding clean water, the consumption of water resources is significantly reduced. The circulating filtration can ensure that the water quality in the cleaning pool 3 is always maintained at a certain level, thereby continuously providing an efficient cleaning effect, avoiding the deterioration of water quality affecting the cleaning quality of the ceramic piece, thereby reducing maintenance costs;

[0034] When a large amount of impurities accumulate on the surface of the filter 57, it is only necessary to loosen the bolts and remove the baffle 512 from one side of the box body 55. The baffle 512 then drives the placement rack 58 and the filter 57 to leave the inside of the box body 55. At this time, the surface of the filter 57 can be cleaned. The operation is simple and convenient. By loosening the bolts, the baffle 512 can be easily removed, and then the placement rack 58 and the filter 57 can be taken out together, making the cleaning of the filter 57 simple and convenient, reducing the complexity and difficulty of the cleaning work. Regular cleaning of the filter 57 can effectively remove the impurities accumulated on the surface and prevent the impurities from clogging the filter holes, thereby maintaining the filtering effect of the filter 57, helping to extend the service life of the filter 57, reducing the frequency of replacing the filter 57, and extending the service life of the filter 57.

[0035] Those skilled in the art will appreciate that the features described in the various embodiments and / or claims of the present invention may be combined and / or combined in various ways, even if such combinations and / or combinations are not explicitly described in the present invention. In particular, the features described in the various embodiments and / or claims of the present invention may be combined and / or combined in various ways without departing from the spirit and teachings of the present invention. All of these combinations and / or combinations fall within the scope of the present invention.

Claims

1. An ultrasonic cleaning device for cleaning ceramic sheets, comprising a protective frame (1), characterized in that: A cleaning door (2) is installed on one side of the protective frame (1), a cleaning pool (3) is installed on the inner side of the protective frame (1), an ultrasonic generator is installed on the bottom of the inner wall of the cleaning pool (3), water is injected into the cleaning pool (3), a support frame (6) is hoisted and placed inside the cleaning pool (3), a plurality of placement plates (7) are inserted into one side of the support frame (6), a plurality of ceramic sheets are placed on the top of the placement plates (7), and a cleaning component (5) is arranged on one side of the cleaning pool (3); The cleaning assembly (5) comprises a box body (55), two slide rails (59) are fixed on the inner wall side of the box body (55), a water purification chamber (510) and a water storage chamber (511) are respectively arranged on the inner side of the box body (55), a placement rack (58) is slidably connected to the top of the slide rail (59), and a filter screen (57) is fixed on the inner wall side of the placement rack (58).

2. The ultrasonic cleaning device for cleaning ceramic sheets according to claim 1, characterized in that: Two connecting rods (4) are installed on the top of the support frame (6), and the connecting rods (4) are used to hang the support frame (6).

3. The ultrasonic cleaning device for cleaning ceramic sheets according to claim 1, characterized in that: The water purification chamber (510) is located at the top of the filter screen (57), and the water storage chamber (511) is located at the bottom of the filter screen (57).

4. The ultrasonic cleaning device for cleaning ceramic sheets according to claim 3, characterized in that: One side of the bottom of the cleaning pool (3) is connected to a third water pipe (54), the water outlet of the third water pipe (54) is connected to an electric ball valve (56), and the water outlet of the electric ball valve (56) is connected to the water purification chamber (510).

5. The ultrasonic cleaning device for cleaning ceramic sheets according to claim 4, characterized in that: The water outlet end of the water storage chamber (511) is connected to a second water pipe (53), the water outlet end of the second water pipe (53) is connected to a water pump (52), and the water outlet end of the water pump (52) is connected to the first water pipe (51).

6. The ultrasonic cleaning device for cleaning ceramic sheets according to claim 5, characterized in that: The first water pipe (51) is located on one side of the top of the cleaning pool (3), and the box (55) is located on one side of the cleaning pool (3).

7. The ultrasonic cleaning device for cleaning ceramic sheets according to claim 6, characterized in that: A baffle (512) is fixed to one side of the placement rack (58), a sealing ring (513) bonded to one side of the baffle (512) and attached to the outside of the box (55), and the baffle (512) is threadedly connected to the box (55) via bolts.