Ultrasonic cleaning machine

Abstract

The utility model discloses an ultrasonic cleaning machine which comprises an ultrasonic cleaning tank, a filtering water tank, a circulating pump, two height adjusting supports, two ultrasonic transducers, a bearing support mechanism and a suspended supporting unit. According to the ultrasonic cleaning machine, batch lifting of the spinneret plates can be achieved through the bearing support mechanism, and therefore the feeding and discharging efficiency of the spinneret plates is effectively improved; the two ultrasonic transducers and the two arc-shaped diffusion plates are oppositely arranged, wrapping type ultrasonic cleaning from the two sides can be conducted on the spinneret plates located in the middle, and the ultrasonic cleaning effect is effectively enhanced; the insertion depth of the ultrasonic transducer can be adjusted through the height adjusting support, and therefore the requirement for concentrated cleaning of spinneret plates with different placement heights is met.

Description

Technical Field

[0001] This utility model relates to an auxiliary device for textile equipment, and more particularly to an ultrasonic cleaning machine. Background Technology

[0002] In the textile and chemical fiber production process, spinnerets need to be cleaned regularly to ensure the quality of the produced fibers. Current cleaning processes generally include triethylene glycol cleaning, water washing, alkaline washing, ultrasonic cleaning, bubbling testing, and preheating and drying. Ultrasonic cleaning machines are used for ultrasonic cleaning, but existing machines require workers to manually stack each spinneret in the cleaning tank and remove them one by one after cleaning. This is not only labor-intensive and resource-intensive but also inefficient. Therefore, there is a need to design an ultrasonic cleaning machine that can transport spinnerets in batches and achieve better cleaning results. Utility Model Content

[0003] The purpose of this utility model is to provide an ultrasonic cleaning machine that can transfer spinnerets in batches and has a good cleaning effect.

[0004] Technical Solution: The ultrasonic cleaning machine of this utility model includes an ultrasonic cleaning tank, a filter water tank, a circulating pump, two height-adjustable supports, two ultrasonic transducers, a support bracket mechanism, and a suspended support unit. The suspended support unit is located at the center of the inner bottom of the ultrasonic cleaning tank and is used to provide horizontal support for the support bracket mechanism, which is used to support the entry and exit of each batch of spinnerets in the ultrasonic cleaning tank. A bottom connecting pipe is vertically arranged at the center of the inner bottom of the ultrasonic cleaning tank for connecting with the support bracket mechanism. The filter water tank and the circulating pump are both installed on the outer wall of the ultrasonic cleaning tank, and the inlet of the filter water tank is connected to the lower part of the ultrasonic cleaning tank. The outlet of the filter tank is connected to the inlet of the circulation pump, and the outlet of the circulation pump is connected to the bottom connecting pipe, which is used to deliver the filtered cleaning water to the support bracket mechanism connected to the bottom connecting pipe. Two height adjustment brackets are installed on the left and right sides of the ultrasonic cleaning tank, respectively. Two ultrasonic transducers are installed on the two height adjustment brackets, and the depth of insertion of the two ultrasonic transducers into the ultrasonic cleaning tank is adjusted by the two height adjustment brackets. An arc-shaped diffuser plate is provided on each of the two ultrasonic transducers, and the inner arc surfaces of the two arc-shaped diffuser plates face each other. Multiple hemispherical protrusions are distributed on the inner arc surfaces of the two arc-shaped diffuser plates.

[0005] Furthermore, the support structure includes a cross-shaped support frame, a lifting column, and various outlet pipes; a support connecting pipe is vertically installed at the center of the lower side of the cross-shaped support frame, and each of the four sub-support rods has a connecting hole that is connected to the support connecting pipe; each outlet pipe is vertically installed on the upper side of the four sub-support rods of the cross-shaped support frame and is connected to the connecting hole; the upper end of the outlet pipe is closed, and various diffusion holes are distributed on the pipe wall; each hanging rod for hanging the spinneret is vertically installed on the outer wall of the outlet pipe, and a limiting protrusion for limiting and preventing the spinneret from slipping is provided at the upper part of the cantilever end of the hanging rod; a locking ring groove is provided at the upper end of the lifting column.

[0006] Furthermore, the height adjustment bracket includes a square sleeve, a lifting column, a lifting adjustment screw, and an adjustment handle; the square sleeve is vertically fixed to the outer wall of the ultrasonic cleaning tank, and the lower end of the square sleeve is closed; the lower end of the lifting adjustment screw is rotatably installed on the lower closed end of the square sleeve, and the adjustment handle is fixed to the upper end of the lifting adjustment screw; the lifting column is movably inserted into the square sleeve, and lifting drive blocks are fixedly installed at both the upper and lower ends of the lifting column; the lifting adjustment screw is threaded through and screwed onto the two lifting drive blocks; a cantilevered mounting rod extending to the upper inner side of the ultrasonic cleaning tank is vertically installed on the upper end of the lifting column, and the upper end of the ultrasonic transducer is fixed to the cantilevered mounting rod.

[0007] Furthermore, the suspended support unit includes a suspended support ring and a suspended support pad; the suspended support ring is horizontally installed at the bottom center of the ultrasonic cleaning tank via a suspended support column, and the suspended support pad is set on the upper side of the suspended support ring to provide horizontal support for the support bracket mechanism.

[0008] Compared with the prior art, the advantages of this invention are as follows: The support bracket mechanism enables batch lifting of spinnerets, effectively improving the loading and unloading efficiency; the relative arrangement of two ultrasonic transducers and two arc-shaped diffusers allows for enveloping ultrasonic cleaning of each spinneret located in the center from both sides, effectively enhancing the ultrasonic cleaning effect; the hemispherical protrusions on the inner arc surface of the arc-shaped diffuser enable multi-point, multi-directional ultrasonic emission during ultrasonic energy transmission, meeting the multi-angle cleaning needs of each spinneret; the height adjustment bracket allows for adjusting the insertion depth of the ultrasonic transducers, thus meeting the centralized cleaning needs of spinnerets at different placement heights; and the combination of a filter water tank and a circulating pump enables the ultrasonic cleaning water circulation rinsing effect of the spinnerets, and effectively filters the rinsing water. Attached Figure Description

[0009] Figure 1 This is a front view structural diagram of the cleaning machine of this utility model;

[0010] Figure 2 This is a cross-sectional view of the cleaning machine of this utility model;

[0011] Figure 3 This is a schematic diagram of the support bracket mechanism of this utility model. Detailed Implementation

[0012] The technical solution of this utility model will be described in detail below with reference to the accompanying drawings, but the protection scope of this utility model is not limited to the described embodiments.

[0013] like Figure 1-3 As shown, the ultrasonic cleaning machine disclosed in this utility model includes: an ultrasonic cleaning tank 801, a filter water tank 815, a circulation pump 814, two height adjustment brackets, two ultrasonic transducers 812, a support bracket mechanism, and a suspended support unit. A tank support block 802 is provided at the bottom of the ultrasonic cleaning tank 801 for stable support. The suspended support unit is located at the center of the inner bottom of the ultrasonic cleaning tank 801 to provide horizontal support for the support bracket mechanism, which carries the spinnerets 100 of the same batch entering and exiting the ultrasonic cleaning tank 801. A bottom connecting pipe 816 is vertically provided at the center of the inner bottom of the ultrasonic cleaning tank 801 for connecting with the support bracket mechanism. The filter water tank 815 and the circulation pump 814 are both installed on the outer wall of the ultrasonic cleaning tank 801. The water inlet of the filter water tank 815... The outlet of the filter tank 815 is connected to the lower part of the ultrasonic cleaning tank 801, and the outlet of the filter tank 815 is connected to the inlet of the circulation pump 814. The outlet of the circulation pump 814 is connected to the bottom connecting pipe 816, which is used to deliver filtered cleaning water to the support bracket mechanism connected to the bottom connecting pipe 816. Two height adjustment brackets are respectively installed on the left and right sides of the ultrasonic cleaning tank 801, and two ultrasonic transducers 812 are respectively installed on the two height adjustment brackets. The depth of the two ultrasonic transducers 812 inserted into the ultrasonic cleaning tank 801 is adjusted by the two height adjustment brackets. An arc-shaped diffuser plate 806 is provided on each of the two ultrasonic transducers 812, and the inner arc surfaces of the two arc-shaped diffuser plates 806 face each other. Multiple hemispherical protrusions 813 are distributed on the inner arc surfaces of the two arc-shaped diffuser plates 806.

[0014] The support bracket mechanism enables batch lifting and transport of spinnerets 100, thereby effectively improving the loading and unloading efficiency of spinnerets 100. The relative arrangement of two ultrasonic transducers 812 and two arc-shaped diffuser plates 806 allows for enveloping ultrasonic cleaning of each spinneret 100 located in the center from both sides, effectively enhancing the ultrasonic cleaning effect. The hemispherical protrusions 813 on the inner arc surface of the arc-shaped diffuser plate 806 can emit ultrasonic waves at multiple points and in multiple directions when transmitting ultrasonic energy, meeting the multi-angle cleaning needs of each spinneret 100. The height adjustment bracket allows for adjustment of the insertion depth of the ultrasonic transducers 812, thus meeting the centralized cleaning needs of spinnerets 100 at different placement heights. The combined use of the filter water tank 815 and the circulation pump 814 enables the ultrasonic cleaning water circulation rinsing effect of the spinnerets 100, and effectively filters the rinsing water.

[0015] Furthermore, the support structure includes a cross-shaped support frame 201, a lifting column 207, and various outlet pipes 204; a support connecting pipe 202 is vertically arranged at the center of the lower side of the cross-shaped support frame 201, and each of the four sub-support rods has a connecting hole 203, which is connected to the support connecting pipe 202; each outlet pipe 204 is vertically installed on the upper side of the four sub-support rods of the cross-shaped support frame 201, and is connected to the connecting pipe 203. The holes 203 are interconnected; the upper end of the liquid outlet pipe 204 is closed, and various diffusion holes 206 are distributed on the pipe wall of the liquid outlet pipe 204; various hanging rods 205 for hanging the spinneret 100 are vertically arranged on the outer wall of the liquid outlet pipe 204, and a limiting protrusion 209 for limiting and preventing the spinneret 100 from slipping is provided at the upper part of the cantilever end of the hanging rod 205; a locking ring groove 208 is provided at the upper end of the lifting column 207. The hanging rods 205 can realize the vertical hanging of the spinneret 100, so that impurities can fall downwards and not fall onto the disc surface of the spinneret 100 below; the diffusion holes 206 can be used to rinse the disc surface of the spinneret 100 directly, enhancing the cleaning effect; the limiting protrusion 209 can limit the hanging spinneret 100 to prevent it from easily detaching from the hanging rods 205 during transportation or rinsing.

[0016] Furthermore, the height adjustment bracket includes a square sleeve 807, a lifting column 808, a lifting adjustment screw 810, and an adjustment handle 811; the square sleeve 807 is vertically fixed to the outer wall of the ultrasonic cleaning tank 801, and the lower end of the square sleeve 807 is closed; the lower end of the lifting adjustment screw 810 is rotatably installed on the lower closed end of the square sleeve 807, and the adjustment handle 811 is fixed to the upper end of the lifting adjustment screw 810; the lifting column 808 is movably inserted into the square sleeve 807, and lifting drive blocks are fixedly installed at both the upper and lower ends of the lifting column 808; the lifting adjustment screw 810 is threadedly screwed onto the two lifting drive blocks; a cantilevered mounting rod 809 extending to the upper inner side of the ultrasonic cleaning tank 801 is vertically installed on the upper end of the lifting column 808, and the upper end of the ultrasonic transducer 812 is fixed to the cantilevered mounting rod 809. The height of the lifting column 808 is adjusted by rapidly rotating the lifting adjustment screw 810 using the adjusting handle 811, thereby achieving the purpose of adjusting the height of the ultrasonic transducer 812 and meeting the needs of centralized ultrasonic cleaning of the spinneret 100 at different height positions.

[0017] Furthermore, the suspended support unit includes a suspended support ring 804 and a suspended support pad 805. The suspended support ring 804 is horizontally installed at the bottom center of the ultrasonic cleaning tank 801 via a suspended support column 803. The suspended support pad 805 is disposed on the upper side of the suspended support ring 804 to provide horizontal support for the support bracket mechanism. Through the supporting action of the suspended support ring 804 and the suspended support pad 805, the bottom support connecting pipe 202 is suspended and inserted into the bottom connecting pipe 816, avoiding contact with the bottom.

[0018] When installing and using the ultrasonic cleaning machine disclosed in this utility model, firstly, connect the ultrasonic transducer 812 to the corresponding ultrasonic generator, and then adjust the insertion depth of the ultrasonic transducer 812 by adjusting the crank handle 811 as needed; then, the worker hangs each spinneret 100 onto each hanging rod 205, and then uses an electric hoist to lift the support bracket mechanism and each spinneret 100 together into the ultrasonic cleaning tank 801, with the support connecting pipe 202 inserted into the bottom connecting pipe 816; then, start the ultrasonic generator and the circulation pump 814, and use filtered clean water to rinse while ultrasonic cleaning is performed, effectively improving the cleaning effect of the spinnerets 100; after cleaning, the worker uses an electric hoist to lift the support bracket mechanism and each spinneret 100 together to the unloading side.

[0019] As described above, although the present invention has been shown and described with reference to specific preferred embodiments, it should not be construed as limiting the present invention itself. Various changes in form and detail may be made to the present invention without departing from the spirit and scope of the appended claims.

Claims

1. An ultrasonic cleaning machine, characterized in that: The system includes an ultrasonic cleaning tank (801), a filter tank (815), a circulation pump (814), two height-adjustable supports, two ultrasonic transducers (812), a support mechanism, and a suspended support unit. The suspended support unit is located at the center of the inner bottom of the ultrasonic cleaning tank (801) and is used to provide horizontal support for the support mechanism, which is used to carry each spinneret (100) of the same batch into and out of the ultrasonic cleaning tank (801). A bottom connecting pipe (816) is vertically installed at the center of the inner bottom of the ultrasonic cleaning tank (801) for connecting with the support mechanism. The filter tank (815) and the circulation pump (814) are both installed on the outer wall of the ultrasonic cleaning tank (801). The inlet of the filter tank (815) is connected to the lower part of the ultrasonic cleaning tank (801). The outlet of the water tank is connected to the inlet of the circulating pump (814), and the outlet of the circulating pump (814) is connected to the bottom connecting pipe (816) for conveying filtered cleaning water to the support bracket mechanism connected to the bottom connecting pipe (816); two height adjustment brackets are respectively installed on the left and right sides of the ultrasonic cleaning tank (801), and two ultrasonic transducers (812) are respectively installed on the two height adjustment brackets, and the depth of the two ultrasonic transducers (812) inserted into the ultrasonic cleaning tank (801) is adjusted by the two height adjustment brackets respectively; an arc-shaped diffuser plate (806) is provided on each of the two ultrasonic transducers (812), and the inner arc surfaces of the two arc-shaped diffuser plates (806) face each other, and multiple hemispherical protrusions (813) are distributed on the inner arc surfaces of the two arc-shaped diffuser plates (806).

2. The ultrasonic cleaning machine according to claim 1, characterized in that: The support structure includes a cross-shaped support frame (201), a lifting column (207), and various outlet pipes (204). A support connecting pipe (202) is vertically installed at the center of the lower side of the cross-shaped support frame (201). Each of the four sub-support rods has a connecting hole (203) that is connected to the support connecting pipe (202). Each outlet pipe (204) is vertically installed on the upper side of the four sub-support rods of the cross-shaped support frame (201) and is connected to the connecting hole (203). The upper end of the outlet pipe (204) is closed, and various diffusion holes (206) are distributed on the pipe wall of the outlet pipe (204); various hanging rods (205) for hanging spinnerets (100) are vertically arranged on the outer wall of the outlet pipe (204), and a limiting protrusion (209) for limiting and preventing the spinnerets (100) from slipping is provided at the upper part of the cantilever end of the hanging rod (205); a locking ring groove (208) is provided at the upper end of the lifting column (207).

3. The ultrasonic cleaning machine according to claim 1, characterized in that: The height adjustment bracket includes a square sleeve (807), a lifting column (808), a lifting adjustment screw (810), and an adjustment handle (811); the square sleeve (807) is vertically fixed to the outer wall of the ultrasonic cleaning tank (801), and the lower end of the square sleeve (807) is closed; the lower end of the lifting adjustment screw (810) is rotatably mounted on the lower closed end of the square sleeve (807), and the adjustment handle (811) is fixed to the upper end of the lifting adjustment screw (810). The lifting column (808) is movably inserted into the square sleeve (807), and lifting drive blocks are fixedly installed at both the upper and lower ends of the lifting column (808). The lifting adjustment screw (810) is threaded through and screwed onto the two lifting drive blocks. A cantilevered mounting rod (809) extending to the upper side of the ultrasonic cleaning tank (801) is vertically installed on the upper end of the lifting column (808), and the upper end of the ultrasonic transducer (812) is fixed on the cantilevered mounting rod (809).

4. The ultrasonic cleaning machine according to claim 1, characterized in that: The suspended support unit includes a suspended support ring (804) and a suspended support pad (805); the suspended support ring (804) is horizontally installed at the bottom center of the ultrasonic cleaning tank (801) via a suspended support column (803), and the suspended support pad (805) is set on the upper side of the suspended support ring (804) to provide horizontal support for the support bracket mechanism.

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