Automobile intake and exhaust pipe flange plate shaping tool

By designing a plastic surgery work for car into the exhaust pipe flange disk, the method of motor drive and gear combination is used to solve the problem of complex and high cost of the existing flange disk forging plastic surgery. Low cost and suitable for large -scale production effects.

CN222402890UActive Publication Date: 2025-01-28SHAANXI HAODETE NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421130647.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-28
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The forging and plastic shaping method of the existing flange is complex in operation, high in cost and safety hazards, making it difficult to achieve mass production.

Method used

Design a car input and exhaust pipe flange plastic surgery, including bottom plates, support legs, control panels, U -shaped boards and plastic components. Realize the shaping of the flange plate.

Benefits of technology

The workmanship is simple, low, and stable. It is suitable for large -scale production, which can effectively shape the flange disk and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222402890U_ABST
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Abstract

The utility model discloses an automobile intake and exhaust pipe flange plate shaping tool which comprises a bottom plate, the bottom face of the bottom plate is fixedly connected with a set of supporting legs, the bottom ends of the supporting legs are fixedly connected with a supporting seat, the upper surface of the bottom plate is provided with a control panel, the upper surface of the bottom plate is provided with a U-shaped plate, and the U-shaped plate is fixedly connected with the supporting seat. A shaping assembly is installed on the outer surface of the U-shaped plate and comprises a core rod with a lower punch and a vertical plate, the core rod with the lower punch is installed on the upper surface of the bottom plate, and the bottom face of the vertical plate is fixedly connected with the upper surface of the U-shaped plate. According to the automobile intake and exhaust pipe flange plate shaping tool, the bottom plate, the supporting legs, the supporting base, the control panel, the U-shaped plate and the shaping assembly are arranged in a matched mode, the height of the bottom plate is increased through the supporting legs, follow-up operation of workers is facilitated, flange plate machining can be achieved through the shaping assembly, and the shaping effect of the device on the flange plate can be guaranteed; the device is easy to operate, low in cost, stable and suitable for mass production.
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Description

Technical Field

[0001] The utility model relates to the field of flange processing, in particular to a flange shaping tool for automobile intake and exhaust pipes. Background Art

[0002] Flange, also known as flange flange or flange, is a part that connects pipes to each other and is used to connect pipe ends; it is also used in the inlet and outlet of equipment for the connection between two devices, such as reducer flange. Flange connection or flange joint refers to a detachable connection composed of flange, gasket and bolts as a combined sealing structure. Pipe flange refers to the flange used for piping in pipeline installations, and used on equipment refers to the inlet and outlet flanges of the equipment.

[0003] At present, the shaping method of flanges is basically forging, but this method of shaping flanges still has some shortcomings. Forging is not only complicated to operate, but also has high costs and certain risks, and cannot be mass-produced. For this reason, we provide a shaping tool for automobile intake and exhaust pipe flanges. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a tool for shaping the flange of an automobile intake and exhaust pipe, which solves the technical problems raised by the above background technology.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a kind of automobile intake and exhaust pipe flange shaping tool, comprising a base plate, a group of supporting legs are fixedly connected to the bottom surface of the base plate, and the bottom ends of the supporting legs are fixedly connected to support seats, a control panel is installed on the upper surface of the base plate, a U-shaped plate is installed on the upper surface of the base plate, a shaping component is installed on the outer surface of the U-shaped plate, the shaping component comprises a lower punch rod and a vertical plate, the lower punch rod is installed on the upper surface of the base plate, the bottom surface of the vertical plate is fixedly connected to the upper surface of the U-shaped plate, a motor is installed on the outer surface of the vertical plate by bolts, and an extension rod is installed on the output end of the motor.

[0008] Preferably, one end of the extension rod away from the motor is fixedly connected with a special-shaped gear, and the special-shaped gear is located above the U-shaped plate.

[0009] Preferably, the shaping component also includes a gear bar, which is slidably connected to the outer surface of the U-shaped plate, the gear bar is meshed with the special-shaped gear, the outer surface of the gear bar is slidably connected to a guide rod, and the other end of the guide rod is fixedly connected to the upper surface of the U-shaped plate.

[0010] Preferably, the shaping component also includes a gear bar, which is slidably connected to the outer surface of the U-shaped plate, the gear bar is meshed with the special-shaped gear, the outer surface of the gear bar is slidably connected to a guide rod, and the other end of the guide rod is fixedly connected to the upper surface of the U-shaped plate.

[0011] Preferably, two support rods are fixedly connected to the outer surface of the gear bar, and a storage box is fixedly connected to the top end of the support rods.

[0012] Preferably, an opening and closing door is hingedly connected to the upper surface of the storage box via a hinge, and a handle is fixedly connected to the front of the opening and closing door, and a counterweight is placed inside the storage box.

[0013] (III) Beneficial effects

[0014] The utility model provides a tool for shaping the flange of an automobile intake and exhaust pipe, which has the following beneficial effects:

[0015] The automobile intake and exhaust pipe flange shaping tool is arranged through a base plate, support legs, a support seat, a control panel, a U-shaped plate and a shaping component. The support legs increase the height of the base plate to facilitate subsequent operations by the staff. The shaping component can realize the processing of the flange and can ensure the shaping effect of this device on the flange. The device is simple to operate, low in cost and stable, and is suitable for mass production.

[0016] The automobile intake and exhaust pipe flange shaping tooling places the flange to be shaped on the surface of the female mold through the coordinated arrangement of a lower punch core rod, a vertical plate, a motor, an extension rod, a special-shaped gear, a gear bar, a guide rod, an upper punch, a female mold, a support rod, a storage box, an opening and closing door, a handle and a counterweight. Then, the switch of the motor is started through the control panel, and the output end of the motor drives the extension rod and the special-shaped gear to move. During the process, the meshing between the special-shaped gear and the gear bar is utilized. When the special-shaped gear slides out of the meshing with the gear bar, the weight of the storage box on the gear bar can be used to make the upper punch hit the female mold, thereby realizing the shaping of the flange, and can ensure the shaping effect of the device on the flange. The device is simple to operate, low in cost and stable, and suitable for mass production. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the front view of the utility model;

[0018] Figure 2 It is a three-dimensional structural schematic diagram of the rear view of the utility model;

[0019] Figure 3 It is a three-dimensional structural schematic diagram of a bottom view of the utility model;

[0020] Figure 4It is a three-dimensional structural schematic diagram of the shaping component of the utility model.

[0021] In the figure: 1. bottom plate; 2. supporting legs; 3. supporting seat; 4. control panel; 5. U-shaped plate; 6. shaping assembly; 601. core rod with lower punch; 602. vertical plate; 603. motor; 604. extension rod; 605. special-shaped gear; 606. gear bar; 607. guide rod; 608. upper punch; 609. female mold; 610. supporting rod; 611. storage box; 612. opening and closing door; 613. handle; 614. counterweight. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figure 1-4 As shown, the utility model provides a technical solution: a vehicle intake and exhaust pipe flange shaping tool, comprising a base plate 1, a group of supporting legs 2 are fixedly connected to the bottom surface of the base plate 1, and the bottom ends of the supporting legs 2 are fixedly connected to support seats 3. The overall height of the base plate 1 is increased by setting the supporting legs 2, which is convenient for subsequent staff to operate and can ensure the subsequent normal use of the device.

[0024] A control panel 4 is installed on the upper surface of the base plate 1, which can control the switch of the device to avoid accidents.

[0025] A U-shaped plate 5 is installed on the upper surface of the base plate 1, and a shaping component 6 is installed on the outer surface of the U-shaped plate 5. The shaping component 6 includes a lower punch rod 601 and a vertical plate 602. The lower punch rod 601 is installed on the upper surface of the base plate 1. The lower punch rod 601 can play a role in positioning, guiding and buffering pressure, and can ensure the subsequent processing of the flange.

[0026] The bottom surface of the vertical plate 602 is fixedly connected to the upper surface of the U-shaped plate 5, and the outer surface of the vertical plate 602 is installed with a motor 603 by bolts, and an extension rod 604 is installed at the output end of the motor 603, and the end of the extension rod 604 away from the motor 603 is fixedly connected with a special-shaped gear 605, and the special-shaped gear 605 is located above the U-shaped plate 5. Through the operation of the motor 603, the extension rod 604 and the special-shaped gear 605 can be rotated, thereby facilitating the subsequent processing of the flange.

[0027] The shaping component 6 also includes a gear bar 606, which is slidably connected to the outer surface of the U-shaped plate 5, and the gear bar 606 is meshed with the special-shaped gear 605. The meshing between the gear bar 606 and the special-shaped gear 605 can realize the up and down movement of the gear bar 606, thereby realizing the processing of the flange, and then ensuring the normal use of the subsequent flange.

[0028] The outer surface of the gear bar 606 is slidably connected to a guide rod 607, and the other end of the guide rod 607 is fixedly connected to the upper surface of the U-shaped plate 5. The sliding connection of the guide rod 607 to the gear bar 606 can guide the movement of the gear bar 606, thereby ensuring the movement effect of the gear bar 606.

[0029] The bottom end of the gear bar 606 is fixedly connected with an upper punch 608, and the outer surface of the lower punch core rod 601 is fixedly connected with a female die 609. The flange can be processed by using the upper punch 608 and the female die 609 in coordination.

[0030] Two support rods 610 are fixedly connected to the outer surface of the gear bar 606, and the top of the support rod 610 is fixedly connected to a storage box 611, the upper surface of the storage box 611 is hinged with an opening and closing door 612 through a hinge, and the front of the opening and closing door 612 is fixedly connected with a handle 613, and a counterweight block 614 is placed inside the storage box 611. By setting up the storage box 611, the weight of the gear bar 606 can be increased, thereby ensuring the extrusion effect of the upper punch 608, and further ensuring the subsequent processing of the flange.

[0031] When in use, first place the flange to be shaped on the surface of the female mold 609, then start the switch of the motor 603 through the control panel 4, and the output end of the motor 603 drives the extension rod 604 and the special-shaped gear 605 to move. During the process, the meshing between the special-shaped gear 605 and the gear bar 606 is utilized. When the special-shaped gear 605 slides out of the meshing with the gear bar 606, the weight of the gear bar 606 brought by the storage box 611 can make the upper punch 608 hit the female mold 609, thereby realizing the shaping of the flange, which can ensure the shaping effect of this device on the flange. The device is simple to operate, low in cost and stable, and is suitable for mass production.

[0032] Meanwhile, the contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tool for shaping the flange of an automobile intake and exhaust pipe, comprising a bottom plate (1), characterized in that: A group of supporting legs (2) are fixedly connected to the bottom surface of the base plate (1), and a supporting seat (3) is fixedly connected to the bottom end of the supporting leg (2); a control panel (4) is installed on the upper surface of the base plate (1); a U-shaped plate (5) is installed on the upper surface of the base plate (1); a shaping assembly (6) is installed on the outer surface of the U-shaped plate (5); the shaping assembly (6) comprises a lower punch rod (601) and a vertical plate (602); the lower punch rod (601) is installed on the upper surface of the base plate (1); the bottom surface of the vertical plate (602) is fixedly connected to the upper surface of the U-shaped plate (5); a motor (603) is installed on the outer surface of the vertical plate (602) by bolts, and an extension rod (604) is installed on the output end of the motor (603); One end of the extension rod (604) away from the motor (603) is fixedly connected to a special-shaped gear (605), and the special-shaped gear (605) is located above the U-shaped plate (5); The shaping assembly (6) further comprises a gear bar (606), wherein the gear bar (606) is slidably connected to the outer surface of the U-shaped plate (5), the gear bar (606) is meshed with the special-shaped gear (605), the outer surface of the gear bar (606) is slidably connected to a guide rod (607), and the other end of the guide rod (607) is fixedly connected to the upper surface of the U-shaped plate (5); The bottom end of the gear bar (606) is fixedly connected to an upper punch (608), and the outer surface of the lower punch core rod (601) is fixedly connected to a female die (609); Two support rods (610) are fixedly connected to the outer surface of the gear bar (606), and a storage box (611) is fixedly connected to the top of the support rod (610); An opening and closing door (612) is hingedly connected to the upper surface of the storage box (611) via a hinge, and a handle (613) is fixedly connected to the front of the opening and closing door (612). A counterweight (614) is placed inside the storage box (611).