Suspension rapping device

By vibrating the impact hammer of the ingots at the end of the ingots of the straight -line ingot machine, the impact hammer is driving the ingot mold, and the problem of low demand rate in the existing technology, low labor productivity, high energy consumption, and high cost of existing technology can be solved. More efficient demand assistance and improvement of production efficiency.

CN222403365UActive Publication Date: 2025-01-28YUNNAN CHIHONG RESOURCE COMPREHENSIVE UTILIZATION CO LTD
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Patent Information

Application Number
CN202420737459.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-01-28
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

In the production of lead ingots, lead alloys, zinc ingots, zinc alloys, etc., the existing vibration devices have low demolding rate when auxiliary demolding, and require frequent shutdown for manual processing, resulting in low labor productivity, high energy consumption and high cost. .

Method used

Design a suspension device, including the first frame, bearing seat, rotating shaft, connecting rod, impact hammer, second bracket and telescopic cylinder. The shocking hammer is used to vibrate the ingot by the telescopic cylinder to assist the elimination of the mold.

Benefits of technology

Through the use of the suspension of the device, the demand of the demand is increased, the demand for labor productivity is reduced, and the energy consumption and cost are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a suspension rapping device which comprises a first support, a bearing seat, a rotating shaft, a connecting rod, an impact hammer, a second support and a telescopic cylinder. A bearing seat is suspended below the first support, a rotating shaft is connected to a bearing in the bearing seat, a connecting rod is suspended below the middle of the rotating shaft, and an impact hammer is fixedly arranged at the bottom of the connecting rod; a second support is arranged on the side portion of the first support, a telescopic cylinder is connected to the second support, and the telescopic end of the telescopic cylinder directly faces the lower middle portion of the connecting rod. The first support is fixedly arranged at the discharging end of the linear ingot casting machine, and the impact hammer is right opposite to an ingot mold. The impact hammer is effectively vibrated through repeated back-and-forth stretching of the telescopic cylinder, the demolding rate is increased, the labor productivity is high, the energy consumption is low, and the cost is low.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal rapping equipment, in particular to a suspension rapping device. Background Art

[0002] At present, in the production of lead ingots, lead alloys, zinc ingots, zinc alloys, etc., linear ingot casting machines are used for automatic casting. During the transportation process, a vibration device is generally used to vibrate the ingots so that the vibration in the mold assists demoulding. In actual production, it is often found that after the metal ingots are vibrated in the horizontal direction, although the demoulding efficiency can be improved to a certain extent, some ingots still cannot be demoulded smoothly. It is necessary to stop the linear ingot casting machine for manual demoulding for a long time. There are problems such as low demoulding rate, frequent shutdown for manual processing, low labor productivity, high energy consumption, and high cost. Utility Model Content

[0003] The utility model aims to overcome the disadvantages of the prior art and provides a suspension vibration device.

[0004] The purpose of the utility model is achieved through the following technical solutions: a suspended vibration device, including a first bracket, a bearing seat, a rotating shaft, a connecting rod, an impact hammer, a second bracket, and a telescopic cylinder; the bearing seat is suspended below the first bracket, the rotating shaft is connected to the bearing in the bearing seat, a connecting rod is suspended below the middle of the rotating shaft, and the impact hammer is fixedly arranged at the bottom of the connecting rod; the second bracket is arranged on the side of the first bracket, and the telescopic cylinder is connected to the second bracket, and the telescopic end of the telescopic cylinder is opposite to the middle and lower part of the connecting rod; the first bracket is fixedly arranged at the unloading end of the linear ingot casting machine, and the impact hammer is opposite to the ingot mold.

[0005] Furthermore, the telescopic cylinder is an electric telescopic cylinder or a pneumatic telescopic cylinder.

[0006] Furthermore, an impact pad is arranged on the telescopic end of the telescopic cylinder.

[0007] Furthermore, a fastener for fastening the telescopic cylinder is arranged on the second bracket, and a baffle is arranged on the second bracket near the tail of the retractable cylinder.

[0008] Furthermore, the first bracket is a gate-type bracket and is symmetrically arranged at the unloading end of the linear ingot casting machine so that the impact hammer is directly facing the surface of the metal ingot and is perpendicular to the ground.

[0009] Furthermore, the bearing seat, the rotating shaft, the connecting rod, the impact hammer, the second bracket, and the telescopic cylinder are symmetrically arranged in two groups.

[0010] The utility model has the following advantages: the device can better assist demoulding by suspending a telescopic cylinder at the unloading end of the linear ingot casting machine to drive a vibrating impact hammer to vibrate the ingot mold during demoulding. The impact hammer can achieve effective vibration through repeated back and forth extension of the telescopic cylinder, thereby improving the demoulding rate, high labor productivity, low energy consumption and low cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. It is obvious that the drawings described below are only some embodiments of the utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0012] Figure 1 It is a structural schematic diagram of the utility model.

[0013] Figure 2 It is a side view of the utility model.

[0014] In the figure, a first bracket (1), a bearing seat (2), a rotating shaft (3), a connecting rod (4), an impact hammer (5), a second bracket (6), a telescopic cylinder (7), a fastener (8), an impact pad (9), and a baffle (10). DETAILED DESCRIPTION

[0015] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0016] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention for which protection is sought, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0018] like Figure 1 and Figure 2 A suspended rapping device is shown, comprising a first bracket 1, a bearing seat 2, a rotating shaft 3, a connecting rod 4, an impact hammer 5, a second bracket 6, and a telescopic cylinder 7. In this device, a bearing seat (2) is suspended below the first bracket 1, a rotating shaft 3 is connected to the bearing in the bearing seat, a connecting rod 4 is suspended below the middle of the rotating shaft 3, and an impact hammer 5 is fixedly arranged at the bottom of the connecting rod 4, so that the impact hammer 5 can move back and forth on the rotating shaft 3, providing a positioning and rotation basis for impact. In order to facilitate the driving of the impact hammer 5 for rapping, a second bracket 6 is arranged on the side of the first bracket 1, and a telescopic cylinder 7 is connected to the second bracket 6, and the telescopic end of the telescopic cylinder 7 is directly opposite to the middle and lower part of the connecting rod 4. In this way, the impact hammer 5 can be hammered forward by the telescopic action of the telescopic end of the telescopic cylinder 7, thereby achieving the purpose of rapping. In order to better assist demoulding rapping, the first bracket 1 is fixedly arranged at the unloading end of the linear ingot casting machine, and the impact hammer 5 is directly opposite to the ingot mold. In this device, a telescopic cylinder 7 is suspended at the unloading end of the linear ingot casting machine to drive a vibrating impact hammer 5 to vibrate the ingot mold during demoulding, thereby better assisting demoulding. The impact hammer 5 can achieve effective vibration through repeated back and forth extension of the telescopic cylinder 7, thereby improving the demoulding rate, high labor productivity, low energy consumption, and low cost.

[0019] In one embodiment, according to specific needs, the telescopic cylinder 7 is an electric telescopic cylinder or a pneumatic telescopic cylinder.

[0020] In one embodiment, in order to avoid large losses to the telescopic end of the telescopic cylinder during linkage with the connecting rod 4, a detachable impact pad 9 is provided on the telescopic end of the telescopic cylinder 7. During use, when the impact pad 9 is worn, it can be replaced.

[0021] In one embodiment, as the telescopic cylinder 7 is extended and pushed out to push the connecting rod 4, it itself receives a backward force according to the interaction of forces. In order to prevent it from shifting and for better fastening, a fastener 8 for fastening the telescopic cylinder 7 is provided on the second bracket 6. The fastener 8 can be a clamp or a screw to fasten it. A baffle 10 is provided on the second bracket 6 near the tail of the telescopic cylinder 7 to prevent it from moving backward.

[0022] In one embodiment, in order to facilitate the assembly of the present device, the first bracket 1 is a gate-type bracket and is symmetrically arranged at the unloading end of the linear ingot casting machine so that the impact hammer 5 is facing the surface of the metal ingot and is perpendicular to the ground. The bracket can be welded with channel steel, and the position setting of the impact hammer 5 can make it more convenient for the ingot mold to be hit and vibrated.

[0023] In one embodiment, the other components except the first bracket 1 are symmetrically arranged in two groups, that is, the bearing seat 2, the rotating shaft 3, the connecting rod, the impact hammer 5, the second bracket 6, the telescopic cylinder 7, etc. are symmetrically arranged in two groups to vibrate the two ends of the ingot mold. It should be noted that it is best to have a time interval during the vibration.

[0024] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A suspension rapping device, characterized in that: The invention comprises a first bracket (1), a bearing seat (2), a rotating shaft (3), a connecting rod (4), an impact hammer (5), a second bracket (6), and a telescopic cylinder (7); the bearing seat (2) is suspended below the first bracket (1), the rotating shaft (3) is connected to the bearing in the bearing seat, the connecting rod (4) is suspended below the middle of the rotating shaft (3), and the impact hammer (5) is fixedly arranged at the bottom of the connecting rod (4); the second bracket (6) is arranged on the side of the first bracket (1), the telescopic cylinder (7) is connected to the second bracket (6), and the telescopic end of the telescopic cylinder (7) is opposite to the middle and lower part of the connecting rod (4); the first bracket (1) is fixedly arranged at the unloading end of the linear ingot casting machine, and the impact hammer (5) is opposite to the ingot mold.

2. A suspension rapping device according to claim 1, characterized in that: The telescopic cylinder (7) is an electric telescopic cylinder or a pneumatic telescopic cylinder.

3. A suspension rapping device according to claim 2, characterized in that: An impact pad (9) is arranged on the telescopic end of the telescopic cylinder (7).

4. A suspension rapping device according to claim 1, characterized in that: A fastener (8) for fastening the telescopic cylinder (7) is arranged on the second bracket (6), and a baffle (10) is arranged on the second bracket (6) near the tail of the telescopic cylinder (7).

5. A suspension rapping device according to claim 1, characterized in that: The first bracket (1) is a gate-type bracket and is symmetrically arranged at the unloading end of the linear ingot casting machine so that the impact hammer (5) is directly facing the surface of the metal ingot and is perpendicular to the ground.

6. A suspension rapping device according to claim 1, characterized in that: The bearing seat (2), the rotating shaft (3), the connecting rod (4), the impact hammer (5), the second bracket (6), and the telescopic cylinder (7) are symmetrically arranged in two groups.