Quick gear shifting plate of cylinder sleeve die

Through the design of the cylinder sleeve mold fast shift board, the structure of the connection block, the connection slot, and the spring plunger solves the problem of easy to fall off in the existing technology. The process of processes and security.

CN222403377UActive Publication Date: 2025-01-28GKN ZHONGYUAN CYLINDER LINER CO LTD
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Patent Information

Application Number
CN202420195137.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-26
Publication Date
2025-01-28
Estimated Expiration
2034-01-26

AI Technical Summary

Technical Problem

During the centrifugal casting process of existing cylinder liner molds, the baffle is prone to fall off, resulting in abnormal casting production and safety hazards.

Method used

A cylinder sleeve mold is designed, including the baffle body and a fixed ring fixed on the cylinder sleeve mold. Through the structure of the connecting blocks, connecting grooves, and spring plunges, the stable installation and synchronous rotation of the baffle can be achieved.

Benefits of technology

The design effectively avoids the baffle falling off, ensures the normal progress of the casting process, improves safety, and has simple structure, convenient operation, and low cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cylinder sleeve processing, and discloses a cylinder sleeve mold quick shift gear plate which comprises a baffle plate body and a fixing ring fixed on a cylinder sleeve mold, the outer diameter of the baffle plate body is larger than the inner diameter of the cylinder sleeve mold, and a connecting block is connected to the outer circle face of the baffle plate body. The inner wall of the fixing ring is sequentially provided with a first connecting groove used for allowing the connecting blocks to pass through and a second connecting groove used for containing the connecting blocks in the rotating direction of the cylinder sleeve mold, the first connecting groove penetrates through the fixing ring in the thickness direction, and the thickness of the second connecting groove is consistent with the thickness of the connecting blocks and smaller than the thickness of the fixing ring. A positioning threaded hole communicated with the second connecting groove is formed in the fixing ring, a spring plunger is arranged in the positioning threaded hole, and a positioning groove corresponding to the spring plunger is formed in the connecting block. The device is simple in structure, convenient to operate, low in cost, reliable in operation and capable of preventing the baffle from falling off, ensuring normal casting and improving safety.
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Description

Technical Field

[0001] The utility model relates to the technical field of cylinder sleeve processing, in particular to a cylinder sleeve mold quick-change baffle. Background Art

[0002] During the centrifugal casting process, the end face of the mold of the cylinder liner blank should be blocked with a baffle to ensure the final shape. Figure 1 (In the figure, 1 is the baffle, and 2 is the centrifugal hammer). The traditional method in the industry is to use a centrifugal hammer to press the baffle. When the mold rotates, the centrifugal force is used to press one end of the hammer against the baffle to prevent the baffle from falling during the pouring process. After the pouring is completed, the mold stops rotating and the hammer is automatically released.

[0003] For cylinder liner blanks with large cylinder diameters, the mold and baffle will be correspondingly enlarged. At the same mold speed, the shape and mass of the fly hammer must be enlarged to obtain sufficient centrifugal force to reliably press the baffle. However, this structure is unreliable and the baffle is prone to fall off, affecting the normal production of casting and posing safety hazards. Therefore, based on the above technical problems, improvements are needed. Utility Model Content

[0004] In view of the technical problems existing in the prior art, the utility model provides a cylinder sleeve mold quick-change baffle.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cylinder liner mold quick-change baffle, comprising a baffle body and a fixing ring fixed on the cylinder liner mold, the outer diameter of the baffle body is larger than the inner diameter of the cylinder liner mold, a connecting block is connected to the outer circular surface of the baffle body, and a connecting groove 1 for the connecting block to pass through and a connecting groove 2 for accommodating the connecting block are sequentially opened on the inner wall of the fixing ring along the rotation direction of the cylinder liner mold, the connecting groove 1 penetrates the thickness of the fixing ring, the thickness of the connecting groove 2 is consistent with the thickness of the connecting block and is smaller than the thickness of the fixing ring, a positioning threaded hole connected to the connecting groove 2 is opened on the fixing ring, a spring plunger is arranged in the positioning threaded hole, and a positioning groove is arranged on the connecting block corresponding to the spring plunger.

[0006] After the baffle body is installed, the baffle body and the fixing ring are coaxial with the cylinder liner mold, and the baffle body is axially restricted between the fixing ring and the cylinder liner mold, thereby pressing the cylinder liner mold to achieve sealing of the end face of the cylinder liner mold; the spring plug positions and restricts the baffle body in the circumferential direction, so that it rotates synchronously with the cylinder liner mold, avoiding the baffle body and the cylinder liner mold from rotating asynchronously due to inertia during rotation.

[0007] Preferably, the fixing ring and the cylinder sleeve mold are provided with connecting holes correspondingly.

[0008] The fixing ring and the cylinder sleeve mold are connected through connecting bolts in the connecting holes.

[0009] Preferably, a through hole is provided in the middle of the baffle body, the diameter of the baffle body is 164.25 mm, the thickness is 27 mm, and the inner diameter of the through hole is 45 mm.

[0010] Preferably, the connecting block is in the shape of an arc concentric with the baffle body, and transition fillets are provided at both ends of the connecting block. The radius of the connecting block is 92 mm, the arc length is 26.53 mm, and the thickness is 12.5 mm.

[0011] The connecting block is arranged in an arc shape, so as to facilitate the rotation of the baffle body when it is installed.

[0012] Preferably, a plurality of connecting blocks are provided and are evenly distributed along the circumference of the baffle body.

[0013] Preferably, the end of the cylinder liner mold is provided with a connecting outer step, and the end surface of the fixing ring is provided with a connecting inner step matching the connecting outer step.

[0014] When the fixing ring is fixed, the connecting inner step on the fixing ring is engaged with the connecting outer step on the cylinder sleeve mold, so that a stable connection can be achieved.

[0015] Preferably, the fixing ring has an outer diameter of 212.75 mm, an inner diameter of 165 mm, and a thickness of 29.5 mm.

[0016] The utility model also includes other components that can enable a cylinder sleeve mold quick-change baffle to be used normally, which are all conventional technical means in the art. In addition, the devices or components not limited in the utility model all adopt conventional technical means in the art.

[0017] The utility model has the advantages of simple structure, convenient operation, low cost and reliable operation, can prevent the baffle from falling off, ensure the normal casting and improve the safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of a baffle in the prior art.

[0019] Figure 2 It is a schematic diagram of the structure of this embodiment.

[0020] Figure 3 Schematic diagram of the structure of the baffle body in this embodiment.

[0021] Figure 4 Schematic diagram of the structure of the fixing ring in this embodiment.

[0022] Figure 5 It is a structural schematic diagram of the fixing ring in another perspective of this embodiment.

[0023] Figure 6It is an axial cross-sectional view of the baffle body, the fixing ring, and the cylinder sleeve mold in this embodiment.

[0024] In the figure: 1. baffle; 2. centrifugal fly hammer; 3. baffle body; 4. cylinder sleeve mold; 5. fixing ring; 6. connecting block; 7. connecting groove 1; 8. connecting groove 2; 9. positioning threaded hole; 10. spring plunger; 11. positioning groove; 12. connecting hole; 13. connecting outer step. DETAILED DESCRIPTION

[0025] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] Example

[0029] See also Figure 2-6A cylinder liner mold quick-change baffle, including a baffle body 3, and also including a fixing ring 5 fixed on the cylinder liner mold 4, the outer diameter of the baffle body 3 is larger than the inner diameter of the cylinder liner mold 4, a connecting block 6 is connected to the outer circumferential surface of the baffle body 3, and a connecting groove 1 7 for the connecting block 6 to pass through and a connecting groove 2 8 for accommodating the connecting block 6 are sequentially opened on the inner wall of the fixing ring 5 along the rotation direction of the cylinder liner mold 4, the connecting groove 1 7 runs through the thickness of the fixing ring 5, the thickness of the connecting groove 2 8 is consistent with the thickness of the connecting block 6 and is less than the thickness of the fixing ring 5, a positioning threaded hole 9 connected to the connecting groove 2 8 is opened on the fixing ring 5, a spring plunger 10 is arranged in the positioning threaded hole, and a positioning groove 11 is arranged on the connecting block 6 corresponding to the spring plunger.

[0030] In this embodiment, the cylinder liner mold is connected to the power head, the connecting groove 1 and the connecting groove 2 are interconnected, the connecting groove 2 8 is arranged at the end of the fixing ring 5 close to the cylinder liner mold 4, and the spring plug is threadedly connected to the positioning threaded hole. The spring plug is a product currently on the market, and its structure will not be described in detail.

[0031] During installation, insert the connecting block 6 of the baffle body 3 into the connecting groove 1 7 of the fixing ring 5 and then rotate it along the rotation direction of the cylinder liner mold 4 so that the connecting block 6 enters the connecting groove 2 8, and then screw in the spring plug so that its end is stuck in the positioning groove, and then the cylinder liner mold 4 can be rotated to realize centrifugal casting.

[0032] After the baffle body is installed, the baffle body and the fixing ring are coaxial with the cylinder liner mold, and the baffle body is axially restricted between the fixing ring and the cylinder liner mold, thereby pressing the cylinder liner mold to achieve sealing of the end face of the cylinder liner mold; the spring plug positions and restricts the baffle body in the circumferential direction, so that it rotates synchronously with the cylinder liner mold, avoiding the baffle body and the cylinder liner mold from rotating asynchronously due to inertia during rotation.

[0033] The structure is simple and easy to operate, easy to operate, low in cost, reliable in operation, and can prevent the baffle from falling off, thereby ensuring the normal progress of casting.

[0034] The fixing ring 5 and the cylinder sleeve mold 4 are provided with connecting holes 12 correspondingly.

[0035] The fixing ring 5 and the cylinder sleeve mold 4 are connected by connecting bolts in the connecting holes.

[0036] A through hole is provided in the middle of the baffle body 3 . The diameter of the baffle body is 164.25 mm, the thickness is 27 mm, and the inner diameter of the through hole is 45 mm.

[0037] The connecting block 6 is in an arc shape concentric with the baffle body 3 , and both ends of the connecting block 6 are provided with transition fillets. The radius of the connecting block is 92 mm, the arc length is 26.53 mm, and the thickness is 12.5 mm.

[0038] The connecting block 6 is arranged in an arc shape to facilitate the rotation of the baffle body 3 during installation.

[0039] A plurality of connecting blocks 6 are provided and are evenly distributed along the circumference of the baffle body 3 .

[0040] In this embodiment, four connecting blocks 6 are provided.

[0041] The end of the cylinder sleeve mold 4 is provided with a connecting outer step 13, and the end surface of the fixing ring 5 is provided with a connecting inner step matching the connecting outer step.

[0042] When the fixing ring 5 is fixed, the connecting inner step on the fixing ring 5 and the connecting outer step on the cylinder sleeve mold 4 are engaged with each other, so that a stable connection can be achieved.

[0043] The fixing ring has an outer diameter of 212.75 mm, an inner diameter of 165 mm and a thickness of 29.5 mm.

[0044] The embodiments of the present invention have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.

Claims

1. A cylinder sleeve mold quick-change baffle, comprising a baffle body, characterized in that: It also includes a fixing ring fixed on the cylinder sleeve mold, the outer diameter of the baffle body is larger than the inner diameter of the cylinder sleeve mold, a connecting block is connected to the outer circular surface of the baffle body, and a connecting groove 1 for the connecting block to pass through and a connecting groove 2 for accommodating the connecting block are sequentially provided on the inner wall of the fixing ring along the rotation direction of the cylinder sleeve mold, the connecting groove 1 penetrates the thickness of the fixing ring, the thickness of the connecting groove 2 is consistent with the thickness of the connecting block and is smaller than the thickness of the fixing ring, a positioning threaded hole connected to the connecting groove 2 is provided on the fixing ring, a spring plunger is provided in the positioning threaded hole, and a positioning groove is provided on the connecting block corresponding to the spring plunger.

2. The cylinder liner mold quick-change baffle according to claim 1, characterized in that: The fixing ring and the cylinder sleeve mold are correspondingly provided with connecting holes.

3. The cylinder liner mold quick-change baffle according to claim 1, characterized in that: A through hole is provided in the middle of the baffle body. The diameter of the baffle body is 164.25 mm, the thickness is 27 mm, and the inner diameter of the through hole is 45 mm.

4. The cylinder liner mold quick-change baffle according to claim 1, characterized in that: The connecting block is an arc-shaped block concentric with the baffle body. Both ends of the connecting block are provided with transition fillets. The radius of the connecting block is 92 mm, the arc length is 26.53 mm, and the thickness is 12.5 mm.

5. The cylinder liner mold quick-change baffle according to claim 1, characterized in that: A plurality of connecting blocks are provided and are evenly distributed along the circumference of the baffle body.

6. The cylinder liner mold quick-change baffle according to claim 1, characterized in that: The end of the cylinder sleeve mold is provided with a connecting outer step, and the end surface of the fixing ring is provided with a connecting inner step matching the connecting outer step.

7. The cylinder liner mold quick-change baffle according to claim 1, characterized in that: The fixing ring has an outer diameter of 212.75 mm, an inner diameter of 165 mm and a thickness of 29.5 mm.