Blanking suction device of inductance die-casting machine

By designing the inductive die -casting machine, the motor is used to drive the screw guide rail and pneumatic rail to achieve automated materials, solve the problem of tedious, time -consuming and safety hazards of artificial feeds, and improve production efficiency and product quality.

CN222403466UActive Publication Date: 2025-01-28SHENZHEN CENKER ENTERPRISE
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Patent Information

Application Number
CN202420224356.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2025-01-28
Estimated Expiration
2034-01-30

AI Technical Summary

Technical Problem

During the inductive die-casting process, manual material collection is cumbersome, time-consuming and has safety hazards, which affects production efficiency and product quality.

Method used

Design an inductive die -casting machine to absorb the device, drive the wire rod guide rail through the motor, so that the pneumatic guide rail is located above the mold under the inductor die casting machine, driving the underwriting box to adsorb an inductance sensation, and through the pneumatic rail back and the screwdriver guide rail activity activity Revisit in -situ in place to achieve automated materials.

Benefits of technology

Realize automated materials, reduce the amount of manual work, improve production efficiency, enhance product quality, and reduce hidden safety hazards in artificial operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a blanking suction device of an inductance die-casting machine, which comprises a base, an inductance die-casting machine body is arranged on the upper surface of the base, a lead screw guide rail is arranged on the upper surface of the base, a motor is fixedly arranged at one end of the lead screw guide rail, and a pneumatic guide rail is arranged at the movable end of the lead screw guide rail. A material collecting box is arranged at the movable end of the pneumatic guide rail, a material placing frame is arranged on the upper surface of the base, and the material placing frame and the material collecting box are correspondingly arranged. The motor drives the lead screw guide rail to enable the pneumatic guide rail to be located above the lower die of the inductor die-casting machine body, then the movable end of the pneumatic guide rail drives the material collecting box to press downwards, a die-cast inductor is adsorbed away, then the pneumatic guide rail returns and ascends, and the movable end of the lead screw guide rail returns to the original position. The inductor discharging device has the advantages that the problem that manual material taking is tedious and troublesome is solved, the manual workload is reduced, automatic material taking work is achieved, and the production efficiency of enterprises is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of inductor production, and in particular relates to a material feeding and sucking device for an inductor die-casting machine. Background Art

[0002] One-piece molded inductors, also known as die-cast inductors, are inductors made by die-casting iron powder using an one-piece molded inductor machine. One-piece molded inductors are made by implanting a hollow coil into a mold and filling it with magnetic powder for die-casting. Compared with the traditional magnetic sealing mode, one-piece molded inductors are upgraded products of winding inductors. They are mainly used for power conversion and have the advantages of high current resistance, stable electromagnetic characteristics, stable temperature rise, low audible noise, low radiated noise, and impact resistance. They are suitable for mobile phones, automobiles, aviation, communications and other fields. They are also widely recognized in the DC-DC power management modules of thin and light smart mobile terminal products and have been widely used.

[0003] However, there are some problems with the prior art: in the process of inductor die-casting, the die-cast inductors are usually taken out manually, which is troublesome and time-consuming, and can easily affect the production efficiency of the inductors. At the same time, there are safety hazards, which can easily endanger personal safety. Sweat and dust on the hands stick to the inductors, which can easily affect the quality and use of the products. Therefore, we propose a material removal and suction device for an inductor die-casting machine. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a material unloading and suction device for an inductor die-casting machine, which drives the screw guide rail through a motor to make the pneumatic guide rail located above the lower mold of the inductor die-casting machine body, and then the movable end of the pneumatic guide rail drives the material receiving box to be pressed down to absorb the die-cast inductor, and then the pneumatic guide rail returns to its original position, and the movable end of the screw guide rail returns to its original position, and the material receiving box is moved to the top of the material unloading frame for unloading, thus completing the unloading work of the inductor, solving the tedious and troublesome problem of manual material unloading, reducing manual workload, realizing automated material unloading, increasing enterprise production efficiency, and improving product quality.

[0005] The utility model is implemented as follows: a material unloading and suction device for an induction die-casting machine comprises: a base, an induction die-casting machine body is arranged on the upper surface of the base, a screw guide rail is arranged on the upper surface of the base, a motor is fixedly installed on one end of the screw guide rail, a pneumatic guide rail is arranged on the movable end of the screw guide rail, a material receiving box is arranged on the movable end of the pneumatic guide rail, a material discharge frame is arranged on the upper surface of the base, and the material discharge frame and the material receiving box are arranged correspondingly.

[0006] Optionally, a fixed block is fixedly installed on the upper surface of the base, an ear support is fixedly installed on one side of the base, a cross plate is fixedly installed on the upper surface of the fixed block and the ear support, two groups of support plates are fixedly installed on the upper surface of the cross plate, and the screw guide rail is fixedly installed on the upper surfaces of the two groups of support plates.

[0007] Optionally, a reinforcing rib is fixedly mounted on one side of one group of the support plates, and one end of the reinforcing rib is fixedly connected to the screw guide rail.

[0008] Optionally, a placement plate is fixedly installed on the movable end of the screw guide rail, the pneumatic guide rail is fixedly installed on one end of the placement plate, two groups of reinforcement plates are fixedly installed on the upper surface of the placement plate, and one end of the two groups of reinforcement plates is fixedly connected to the pneumatic guide rail.

[0009] Optionally, an L-shaped block is fixedly installed at the movable end of the pneumatic guide rail, a U-shaped block is fixedly installed at one end of the L-shaped block, a support plate is fixedly installed at one end of the L-shaped block, the material receiving box is fixedly installed on the lower surface of the support plate, and a brush plate is fixedly installed at one end of the U-shaped block.

[0010] Optionally, the material receiving box includes a material storage plate, one end of the material storage plate is provided with multiple groups of material receiving ports, one end of the material storage plate is fixedly installed with a material suction plate, one end of the material suction plate is provided with multiple groups of material suction ports, the material receiving ports and the material suction ports are arranged correspondingly, one end of the material suction plate is fixedly installed with a suction cup, the suction cup is arranged in a funnel shape, one end of the suction cup is fixedly installed with two groups of suction pipes, the suction cup is fixedly installed on the lower surface of the support plate, and the suction pipe runs through one end of the support plate.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] The motor drives the screw guide rail to make the pneumatic guide rail located above the lower mold of the inductor die-casting machine body, and then the movable end of the pneumatic guide rail drives the material receiving box to press down to absorb the die-cast inductor, and then the pneumatic guide rail returns to its original position, and the movable end of the screw guide rail returns to its original position, and the material receiving box is moved to the top of the material discharge frame for discharge, completing the unloading of the inductor, solving the tedious trouble of manual material collection, reducing manual workload, realizing automated material collection, increasing enterprise production efficiency, and improving product quality.

[0013] Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a first-view structural schematic diagram provided by the utility model;

[0015] Figure 2 It is a schematic diagram of the second viewing angle structure provided by the utility model;

[0016] Figure 3 It is a schematic diagram of the screw guide rail provided by the utility model;

[0017] Figure 4It is an exploded schematic diagram of a material receiving box provided by the utility model.

[0018] In the figure: 1. Base; 2. Induction die-casting machine body; 3. Screw guide; 4. Pneumatic guide; 5. Material receiving box; 501. Material storage plate; 502. Material suction plate; 503. Suction cup; 504. Suction pipe; 6. Material discharge frame; 7. Brush plate; 8. Motor; 9. Fixed block; 10. Ear support; 11. Horizontal plate; 12. Support plate; 13. Reinforcement rib; 14. Placement plate; 15. L-shaped block; 16. U-shaped block; 17. Support plate; 18. Material storage port; 19. Material suction port; 20. Reinforcement plate. DETAILED DESCRIPTION

[0019] In order to further understand the content, features and effects of the utility model, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.

[0020] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangement of components and steps, numerical expressions and numerical values ​​set forth in these embodiments do not limit the scope of the present invention unless otherwise specifically stated.

[0021] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses.

[0022] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered as part of the specification.

[0023] In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.

[0024] The structure of the utility model is described in detail below in conjunction with the accompanying drawings.

[0025] like Figures 1 to 4As shown, an embodiment of the utility model provides a material unloading and sucking device for an induction die-casting machine, comprising: a base 1, an induction die-casting machine body 2 is arranged on the upper surface of the base 1, a screw guide rail 3 is arranged on the upper surface of the base 1, a motor 8 is fixedly installed on one end of the screw guide rail 3, a pneumatic guide rail 4 is arranged on the movable end of the screw guide rail 3, a material receiving box 5 is arranged on the movable end of the pneumatic guide rail 4, a material discharge frame 6 is arranged on the upper surface of the base 1, and the material discharge frame 6 is arranged corresponding to the material receiving box 5. When the induction die-casting machine body 2 completes the induction die-casting, the motor 8 drives the screw guide rail 3, The pneumatic guide rail 4 is located above the lower mold of the inductor die-casting machine body 2, and then the active end of the pneumatic guide rail 4 drives the material receiving box 5 to press down to absorb the die-cast inductor, and then the pneumatic guide rail 4 returns to its original position and rises, and the active end of the screw guide rail 3 returns to its original position, and the material receiving box 5 is moved to the top of the discharge frame 6 for discharge, completing the discharge of the inductor, solving the tedious trouble of manual material collection, reducing manual workload, realizing automated material collection, increasing enterprise production efficiency, and improving product quality. At the same time, it can also be transported to other processes for production in one process.

[0026] A fixing block 9 is fixedly installed on the upper surface of the base 1, an ear support 10 is fixedly installed on one side of the base 1, a cross plate 11 is fixedly installed on the upper surfaces of the fixing block 9 and the ear support 10, two groups of support plates 12 are fixedly installed on the upper surface of the cross plate 11, and the screw guide rail 3 is fixedly installed on the upper surface of the two groups of support plates 12. The two groups of support plates 12 support the screw guide rail 3 and limit the height of the screw guide rail 3, so that the screw guide rail 3 can transport the material receiving box 5 to the top of the lower mold of the induction die-casting machine body 2 for unloading.

[0027] A reinforcing rib 13 is fixedly installed on one side of one group of support plates 12, and one end of the reinforcing rib 13 is fixedly connected to the screw guide rail 3. The reinforcing rib 13 is arranged in a triangular shape. The reinforcing rib 13 strengthens the supporting strength of the support plate 12 and the screw guide rail 3. The reinforcing rib 13 shares the weight of the screw guide rail 3, thereby increasing the fixation of the two groups of support plates 12 to the screw guide rail 3.

[0028] A placement plate 14 is fixedly installed on the movable end of the screw guide rail 3. The movable end of the screw guide rail 3 is always at the rightmost end when stationary. One end of the placement plate 14 extends to the leftmost end of the screw guide rail 3, thereby increasing the moving range of the pneumatic guide rail 4, making it convenient to move the material receiving box 5 to the top of the lower mold of the induction die-casting machine body 2. The pneumatic guide rail 4 is fixedly installed on one end of the placement plate 14, and two groups of reinforcement plates 20 are fixedly installed on the upper surface of the placement plate 14. One end of the two groups of reinforcement plates 20 is fixedly connected to the pneumatic guide rail 4, and the reinforcement plate 20 increases the fixing strength between the pneumatic guide rail 4 and the placement plate 14.

[0029] An L-shaped block 15 is fixedly installed on the movable end of the pneumatic guide rail 4, a U-shaped block 16 is fixedly installed on one end of the L-shaped block 15, a support plate 17 is fixedly installed on one end of the L-shaped block 15, and a material receiving box 5 is fixedly installed on the lower surface of the support plate 17. The L-shaped block 15 is convenient for aligning the material taking end of the material receiving box 5 with the upper part of the lower mold of the inductor die-casting machine body 2, so as to discharge the pressed inductor. A brush plate 7 is fixedly installed on one end of the U-shaped block 16. The brush plate 7 is responsible for brushing the powder above the lower mold of the inductor die-casting machine body 2 to one side to prevent the material receiving box 5 from being affected by residual powder during the material taking process, making it difficult to discharge the material.

[0030] The material receiving box 5 includes a material storage plate 501, and a plurality of material receiving ports 18 are provided at one end of the material storage plate 501. The size of the material receiving ports 18 is slightly larger than the size of the formed inductor, so as to facilitate the storage of the inductor in the material receiving ports 18. A material suction plate 502 is fixedly installed at one end of the material storage plate 501, and a plurality of material suction ports 19 are provided at one end of the material suction plate 502. The size of the material suction ports 19 is smaller than the size of the material receiving ports 18, and the material receiving ports 18 and the material suction ports 19 are arranged correspondingly. A suction cup 503 is fixedly installed at one end of the material suction plate 502. The suction cup 503 is arranged in a funnel shape, and two groups of suction pipes 504 are fixedly installed at one end of the suction cup 503. The suction cup 503 is fixedly installed on the lower surface of the support plate 17, and the suction pipe 504 passes through one end of the support plate 17, and one end of the two groups of suction pipes 504 is connected to the air pump.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A material feeding and sucking device for an induction die casting machine, characterized in that: include: A base (1), an induction die-casting machine body (2) is arranged on the upper surface of the base (1), a screw guide rail (3) is arranged on the upper surface of the base (1), a motor (8) is fixedly mounted on one end of the screw guide rail (3), a pneumatic guide rail (4) is arranged on the movable end of the screw guide rail (3), a material receiving box (5) is arranged on the movable end of the pneumatic guide rail (4), a material discharge frame (6) is arranged on the upper surface of the base (1), and the material discharge frame (6) and the material receiving box (5) are arranged correspondingly.

2. The material removal and suction device for an induction die-casting machine according to claim 1, characterized in that: A fixing block (9) is fixedly mounted on the upper surface of the base (1); an ear support (10) is fixedly mounted on one side of the base (1); a transverse plate (11) is fixedly mounted on the upper surfaces of the fixing block (9) and the ear support (10); two groups of support plates (12) are fixedly mounted on the upper surface of the transverse plate (11); and the screw guide rail (3) is fixedly mounted on the upper surfaces of the two groups of support plates (12).

3. The material removal and suction device for an induction die casting machine according to claim 2, characterized in that: A reinforcing rib (13) is fixedly mounted on one side of one group of the support plates (12), and one end of the reinforcing rib (13) is fixedly connected to the screw guide rail (3).

4. The material discharging and sucking device of an induction die-casting machine according to claim 1, characterized in that: A placement plate (14) is fixedly mounted on the movable end of the screw guide rail (3), the pneumatic guide rail (4) is fixedly mounted on one end of the placement plate (14), two groups of reinforcing plates (20) are fixedly mounted on the upper surface of the placement plate (14), and one end of the two groups of reinforcing plates (20) is fixedly connected to the pneumatic guide rail (4).

5. The material removal and suction device for an induction die-casting machine according to claim 1, characterized in that: An L-shaped block (15) is fixedly mounted on the movable end of the pneumatic guide rail (4), a U-shaped block (16) is fixedly mounted on one end of the L-shaped block (15), a support plate (17) is fixedly mounted on one end of the L-shaped block (15), the material receiving box (5) is fixedly mounted on the lower surface of the support plate (17), and a brush plate (7) is fixedly mounted on one end of the U-shaped block (16).

6. The material removal and suction device for an induction die casting machine according to claim 5, characterized in that: The material receiving box (5) comprises a material storage plate (501), one end of which is provided with a plurality of material receiving ports (18), one end of which is fixedly provided with a material suction plate (502), one end of which is provided with a plurality of material suction ports (19), the material receiving ports (18) and the material suction ports (19) being arranged correspondingly, one end of which is fixedly provided with a suction cup (503), the suction cup (503) being arranged in a funnel shape, one end of which is fixedly provided with two groups of suction pipes (504), the suction cup (503) being fixedly provided with a lower surface of a support plate (17), and the suction pipe (504) passing through one end of the support plate (17).