Drawing type floating roller device
By designing the pull -up floating roller device, the three sets of rollers and dish spring are used to achieve automated transportation and tail material cleaning, which solve the problem of cleaning the front tail material of the cold shear machine, and improves production efficiency and automation.
Patent Information
- Application Number
- CN202420913654.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The prior art is difficult to solve the problem of cleaning the tail material of the cold shearing machine in an efficient manner, which still requires manual assistance in cleaning the tail material.
Design a pumping floating roller device, which uses the floating roller structure with unlimited rollers of three sets of rollers. It is supported by the dish spring floating roller group and drove forward to achieve a fully automated mode. Cooperate to achieve the lower pressure and lifting of the roller group, and automatically remove the tail.
The automatic cleaning of the front tail of the cold shear machine has improved production efficiency, reduced manual intervention, and ensures the continuity and efficiency of the shear transportation process.
Smart Images

Figure CN222403704U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of front auxiliary equipment of a finished steel product shearing machine, and specifically relates to a pull-out type floating roller device. Background Art
[0002] At present, various equipment and measures have been adopted for the transportation of billets and the cleaning of tailings before cold shearing, but none of them can solve the problem of tailings cleaning purely mechanically. Most steel mills still rely on manual assistance for tailings cleaning. The main reason is that the space before cold shearing is limited. Not only is the steel pressing device arranged, but also piping and slag baffles are provided. The equipment in front of the cold shearing machine must not only lift and transport the billets on the table in front of the shearing machine blade, but also cannot lift the billets in the air during shearing. When feeding without shearing, the roller group is lifted to a high position, and the distance between the lifted billet and the shearing machine table and the shearing blade needs to be a certain size to reduce the friction of the billet and the wear of the equipment. When shearing is required, the roller group before shearing stops running and dives under the shearing machine table. The steel pressing presses the material to be sheared tightly against the table and the lower shearing edge to implement shearing. When shearing is completed, the conveying roller group needs to be immediately lifted and operated to transport the material forward to keep the shearing machine running efficiently.
[0003] Therefore, there is an urgent need for a floating roller device that can mechanized and efficiently solve the problem of tail material cleaning and efficiently cooperate with the cold shearing machine to transport the blanks. Utility Model Content
[0004] The purpose of the utility model is to overcome the shortcomings of the above-mentioned prior art. The utility model provides a floating roller structure with three groups of rollers arranged infinitely closely. The fully automated mode of lifting the blank and driving it forward is realized by the disc spring floating roller group. The shearing and conveying roller system is pressed down and sunk flush with the lower blade. After shearing, the spring quickly and automatically floats and resets, and the power roller drives the lifting and conveying forward to remove the tail of the material.
[0005] The utility model discloses a pull-out type floating roller device, which comprises a floating roller, both ends of which are fixed to a frame through roller bearing seats, a guide wheel is installed at the lower end of the frame, a guide rail which slides with the guide wheel is arranged at the lower end of the guide wheel, the guide rail is fixed to the cold shearing machine, one end of the guide rail is also detachably fixedly connected to the frame, a motor is connected to one end of the frame, the floating roller is connected to the motor through a transmission shaft, and drives the floating roller to rotate.
[0006] Furthermore, the floating roller includes an active roller and a driven roller, the active roller is arranged close to the motor and connected to the motor, the active roller and the driven roller are connected by a transmission chain, and the axial center lines of the active roller and the driven roller are located on the same horizontal plane.
[0007] Furthermore, the floating roller also includes a free roller, which is fixedly arranged on a frame away from one end of the motor through a roller bearing seat, the axial center line of the free roller is higher than the axial center lines of the active roller and the driven roller, and the straight lines corresponding to the upper ends of the active roller, the driven roller and the free roller are on the same horizontal plane.
[0008] Furthermore, a disc spring is installed below the roller bearing seat, the lower end of the disc spring is fixed to the frame through a fixing nut, and the upper end of the disc spring is connected to the roller bearing seat.
[0009] Furthermore, the guide rail is detachably fixedly connected to the frame at one end close to the motor by means of a bolt.
[0010] Preferably, there are four engaging bolts, which are symmetrically arranged in pairs on both sides of one end of the guide rail.
[0011] Furthermore, the guide rail is embedded and fixed on the cold shearing machine, and a semicircular groove is provided at the upper end of the guide rail for clamping the guide wheel.
[0012] Furthermore, a slide groove is provided on the guide rail to slide in cooperation with the guide wheel, and the semicircular groove is provided at the front end of the slide groove.
[0013] Furthermore, a chute is provided at the front end of the cold shearing machine.
[0014] Compared with the prior art, the utility model has the following advantages:
[0015] 1. The pull-out floating roller device of the utility model adopts a trolley-type integral structure, and all functions are integrated into one. It is not only simple and stable in structure, but also easy to disassemble. The guide wheel and the guide rail are provided with sliding cooperation, and the guide rail and the frame are fixed with bolts. Only the four external bolts need to be removed to complete the disassembly and assembly of the frame and the guide rail, which is convenient for maintenance;
[0016] 2. The utility model adopts a pull-out floating roller device, which is designed on the frame in sequence with three groups of rollers. The floating roller group of disc springs lifts the blank and drives it forward in a fully automated mode, realizing the shearing and conveying roller system to press down and sink flush with the lower blade. After shearing, the disc spring quickly and automatically floats and resets, and the floating roller group lifts and conveys the tail of the material forward;
[0017] 3. The utility model is a pull-out floating roller device, which adopts a design of three groups of floating rollers, namely free rollers, active rollers and driven rollers, to convey the blanks. The free roller is located at one end of the frame, close to the shear blade of the cold shear, and can convey the blanks to a place close to the cold shear, thereby avoiding the occurrence of long tails during the shearing process. Due to the setting position of the free roller, the remaining tails will also fall during the rotation of the free roller and fall into the chute set in front of the cold shear. Therefore, the problem of manual removal of tails and long tails during shearing and transportation is solved. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings herein are incorporated into and constitute a part of this specification, and together with the description, are used to explain the principles of the present utility model.
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0020] Figure 1 It is a structural schematic diagram of the pull-out type floating roller device of the utility model;
[0021] Figure 2 It is an enlarged view of the built-in disc spring structure in the pull-out type floating roller device of the utility model.
[0022] Among them: 1-motor; 2-driving roller; 3-driven roller; 4-free roller; 5-disc spring; 6-guide wheel; 7-semicircular groove; 8-guide rail; 9-handle bolt; 10-frame; 11-roller bearing seat. DETAILED DESCRIPTION
[0023] The embodiments of the present invention will be described in detail below in conjunction with examples, but those skilled in the art will understand that the following examples are only used to illustrate the present invention and should not be construed as limiting the scope of the present invention.
[0024] According to the embodiment of the utility model, in combination with the attached Figure 1 and 2As shown, the utility model provides a pull-out type floating roller device, the device includes a floating roller composed of an active roller 2, a driven roller 3 and a free roller 4, and the active roller 2, the driven roller 3 and the free roller 4 are fixed on the frame 10 in sequence through a roller bearing seat 11 starting from the end close to the motor 1, a guide wheel 6 is installed at the lower end of the frame 10, and a guide rail 8 is provided at the lower end of the guide wheel 6 for sliding with the guide wheel 6, and the guide rail 8 is embedded and fixed on the cold shearing machine, and the end of the guide rail 8 close to the motor is detachably fixed to the frame 10, and a disc spring 5 is installed below the roller bearing seat 11 corresponding to the active roller 2, the driven roller 3 and the free roller 4, and the lower end of the disc spring 5 is fixed to the frame 10 by a fixing nut, and the upper end of the disc spring 5 is respectively connected to the lower end of the roller bearing seat 11 corresponding to the active roller 2, the driven roller 3 and the free roller 4. The number of disc springs 5 set in the roller bearing seat 11 can be matched according to the size of the roller. In the utility model, since the size of the active roller 2 and the driven roller 3 is larger than the free roller, the number of disc springs 5 set at the lower ends of the active roller 2 and the driven roller 3 can be two groups.
[0025] According to the embodiment of the utility model, the active roller 2, the driven roller 3 and the free roller 4 of the utility model have different radial dimensions. The active roller 2 and the driven roller 3 have the same dimensions, while the radial dimension of the free roller 4 is smaller than that of the other two. Therefore, although the axial center lines of the three are not on the same horizontal plane, the straight lines corresponding to the uppermost ends of the three are on the same horizontal plane, which can ensure smooth transportation of the blank during transportation through the three rollers.
[0026] According to an embodiment of the utility model, the floating roller includes an active roller 2, a driven roller 3 and a free roller 4. The active roller 2 is arranged close to the motor 1 and connected to the motor 1 through a transmission shaft. The motor 1 directly drives the active roller 2 to rotate, and the active roller 2 and the driven roller 3 are connected through a transmission chain, thereby driving the driven roller 3 to rotate during the rotation of the active roller 2. The axial center lines of the active roller 2 and the driven roller 3 are located on the same horizontal plane. The free roller 4 is fixedly arranged on the frame 10 away from one end of the motor 1 through a roller bearing seat. The rotation of the free roller 4 drives the free roller 4 to rotate through the driving force of the blank during transportation. The axial center line of the free roller 4 is higher than the axial center line of the active roller 2 and the driven roller 3.
[0027] According to an embodiment of the utility model, the guide rail 8 is detachably fixedly connected to the frame 10 at one end close to the motor 1 by means of a locking bolt 9. There are four locking bolts 9, which are symmetrically arranged on both sides of one end of the guide rail 8.
[0028] According to an embodiment of the utility model, the guide rail 8 is embedded and fixed on the cold shearing machine, and a semicircular groove 7 is provided at the upper end of the guide rail 8 for clamping the guide wheel 6. The guide rail 8 slides with the guide wheel 6 by providing a slide groove, and the semicircular groove 7 is provided at the front end of the slide groove. The guide wheel 6 is respectively provided as follows Figure 1 The front and rear sides of the frame 10 shown are both provided with two guide wheels 6, that is, two guide wheels 6 are provided on the front side of the frame 10, and two guide wheels 6 are provided on the rear side. Four slide grooves are correspondingly provided at the lower ends of the guide wheels 6, and a semicircular groove 7 is provided at the front end of each slide groove.
[0029] According to the embodiment of the utility model, when a pull-out floating roller device of the utility model is used, after the guide wheel 6 passes through the slide groove on the guide rail 8, the guide wheel 6 enters the semicircular groove 7 and is stuck, and then the frame 10 is fixed to the guide rail 8 by the bolt 9, and the floating roller device and the cold shear are fixed in position. Turn on the motor to start conveying steel, the active roller 2 along the feeding direction is connected to the motor 1 to rotate, and the driven roller 2 is driven to rotate through the chain transmission, and the free roller 4 generates a forward force to drive the free roller 4 to rotate during the transportation of the steel. When transporting the steel, the disc spring 5 lifts the active roller 2, the driven roller 3 and the free roller 4 to lift the steel and convey the steel forward. When shearing, the steel is pressed down, the disc spring 5 under the roller bearing seat 11 is compressed, the active roller 2, the driven roller 3 and the free roller 4 sink, the steel is fixed and closely contacted with the shear blade on the cold shear, and the cold shear operates the upper and lower shear blades to complete the shearing. After the last batch of steel materials is sheared, the active roller 2 drives the driven roller 3 and the free roller 4 to feed the materials forward for breaking and shearing. At this time, the remaining tail of the materials on the roller table stops breaking because the length of the materials is not enough to be transported forward. At this moment, only a small amount of shorter tail of materials will remain on the roller table, and the remaining tail of the materials will be pushed down into the chute when a new batch of materials to be sheared comes forward. At the same time, the tail of materials that are not pushed down are also pushed forward by the rotating active roller 2, the driven roller 3 and the free roller 4 in the process of continuous material transportation at the back and fall into the chute for collection.
[0030] When the floating roller device needs to be disassembled for maintenance, the closing bolt 9 can be removed, and the floating roller device as a whole can be pulled toward the closing bolt 9 under the sliding action of the guide wheel 6 to complete the disassembly of the frame 10 and the guide rail 8.
[0031] According to the embodiments of the utility model, the utility model, through the design of a pull-out floating roller device, introduces a closely spaced roller group drive, and the blade front roller group can track the change of the contact force of the pressure roller on the blank, complete the tracking of pressing down or lifting up, and match and establish the best state of ideal shearing, balance, and transportation. This technology is a necessary configuration for upgrading the practical performance of the front area equipment of new shearing machines in the future.
[0032] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0033] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.
Claims
1. A pull-type floating roller device, characterized in that: The device comprises a floating roller, both ends of which are fixed to a frame through roller bearing seats, a guide wheel is installed at the lower end of the frame, a guide rail which slides with the guide wheel is arranged at the lower end of the guide wheel, the guide rail is fixed to the cold shearing machine, and one end of the guide rail is also detachably fixedly connected to the frame. A motor is connected to one end of the frame, and the floating roller is connected to the motor through a transmission shaft to drive the floating roller to rotate.
2. The pull-out type floating roller device according to claim 1, characterized in that: The floating roller comprises an active roller and a driven roller. The active roller is arranged close to the motor and connected to the motor. The active roller and the driven roller are connected through a transmission chain. The axial center lines of the active roller and the driven roller are located on the same horizontal plane.
3. The pull-out floating roller device according to claim 2, characterized in that: The floating roller also includes a free roller, which is fixedly arranged on a frame away from one end of the motor through a roller bearing seat. The axial center line of the free roller is higher than the axial center lines of the active roller and the driven roller. The straight lines corresponding to the upper ends of the active roller, the driven roller and the free roller are on the same horizontal plane.
4. The pull-out type floating roller device according to claim 1, characterized in that: A disc spring is installed below the roller bearing seat, the lower end of the disc spring is fixed to the frame through a fixing nut, and the upper end of the disc spring is connected to the roller bearing seat.
5. The pull-out type floating roller device according to claim 1, characterized in that: The guide rail is detachably fixedly connected to the frame at one end close to the motor by means of a bolt.
6. The pull-out type floating roller device according to claim 5, characterized in that: There are four engaging bolts, which are symmetrically arranged in pairs on both sides of one end of the guide rail.
7. The pull-out type floating roller device according to claim 1, characterized in that: The guide rail is embedded and fixed on the cold shearing machine, and a semicircular groove is arranged on the upper end of the guide rail for clamping the guide wheel.
8. The pull-out type floating roller device according to claim 7, characterized in that: A sliding groove is arranged on the guide rail to slide in cooperation with the guide wheel, and the semicircular groove is arranged at the front end of the sliding groove.
9. The pull-out type floating roller device according to claim 1, characterized in that: A chute is arranged at the front end of the cold shearing machine.