Automatic laser repair welding device
By introducing the camera module and guide system in the laser automatic welding device, the real -time comparison and precise replenishment of the welding site are realized to solve the problem that the existing device cannot achieve high precision welding repair, which significantly improves the practicality of the device.
Patent Information
- Application Number
- CN202420912709.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The existing laser automatic welding device cannot compare welding parts with standard parts in real time, resulting in insufficient welding accuracy, especially in complex shape parts, which is difficult to achieve accurate repair.
Design a laser automatic welding device including base, X -axis guide rail, Z -axis guide rail, laser counter, camera module and positioning block, compare the welded seam through the camera module, and use the X -axis and Z axis to use the X -axis and Z axis. The guide rail moves the laser counter to achieve precise replenishment of the defect position.
Through real -time comparison and accurate welding, the welding accuracy and practicality of the device can be improved, which can effectively repair the defects on the complex shape parts.
Smart Images
Figure CN222403933U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of repair welding devices, in particular to a laser automatic repair welding device. Background Art
[0002] Repair welding is an additional welding process performed on the weld or welding area during the welding process to repair defects, increase the strength of the weld or improve the appearance quality of the weld. In order to facilitate automatic repair welding operations, a laser automatic repair welding device is required.
[0003] Laser automatic repair welding device is a device that uses laser technology for welding repair. It usually includes laser welding head, control system, auxiliary equipment and other components. This device can automatically detect welding defects or damaged areas and repair them using laser welding technology. Through the control system, the welding parameters and welding path can be accurately controlled to achieve high-precision welding repair.
[0004] Most of the laser automatic repair welding devices currently on the market cannot compare the welding area with the standard parts during operation. Due to the lack of real-time comparison function, the device may not be able to achieve sufficient welding accuracy, especially for parts with complex shapes. Accurate welding repair may not be achieved, thereby reducing the practicality of the device. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a laser automatic repair welding device, which aims to improve the problem in the prior art that the welding part cannot be compared with the standard part.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a laser automatic repair welding device, comprising a base, an X-axis guide rail is fixedly connected to the rear side of the top end of the base, a first bracket is arranged at the top end of the X-axis guide rail, a Z-axis guide rail is arranged at the front side of the first bracket, a second bracket is fixedly connected to the front side of the Z-axis guide rail, a laser collimator is arranged at the front side of the second bracket, a camera module is arranged on the left side of the laser collimator, positioning blocks are fixedly connected to the left and right sides of the top end of the base, and a workpiece is arranged on the top of the base.
[0007] As a further description of the above technical solution:
[0008] A welding bead is provided in the middle of the top end of the base.
[0009] As a further description of the above technical solution:
[0010] An optical fiber is arranged on the top of the laser collimator.
[0011] As a further description of the above technical solution:
[0012] The front side of the Z-axis guide rail is fixedly connected with a laser lens.
[0013] As a further description of the above technical solution:
[0014] A transmission line is arranged at the top of the first bracket, and the other end of the transmission line is connected to an industrial computer.
[0015] As a further description of the above technical solution:
[0016] A laser is arranged at the top of the optical fiber.
[0017] As a further description of the above technical solution:
[0018] A plurality of areas are formed inside the weld bead.
[0019] As a further description of the above technical solution:
[0020] The inner side of the weld is provided with air holes.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the workpiece is fixed on the top of the base by a positioning block, and then the camera module is started to take pictures of the weld of the workpiece for comparison. When the comparison result is inconsistent with the standard parts of the system, the X-axis guide rail and the Z-axis guide rail can be started to drive the laser collimator to move to repair the defective position. The welding part can be compared with the standard parts and automatically repaired, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A three-dimensional diagram of a laser automatic repair welding device proposed by the utility model;
[0024] Figure 2 The utility model provides a schematic diagram of the weld bead structure of a laser automatic repair welding device.
[0025] Legend:
[0026] 1. Industrial computer; 2. Transmission line; 3. Positioning block; 4. Base; 5. X-axis guide rail; 6. First bracket; 7. Z-axis guide rail; 8. Second bracket; 9. Optical fiber; 10. Laser collimator; 11. Laser lens; 12. Camera module; 13. Laser; 14. Workpiece; 15. Weld bead; 16. Porosity; 17. Area. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Reference Figure 1 and Figure 2 The utility model provides an embodiment: a laser automatic repair welding device, comprising a base 4, an X-axis guide rail 5 is fixedly connected to the rear side of the top of the base 4, a first bracket 6 is arranged at the top of the X-axis guide rail 5, a Z-axis guide rail 7 is arranged at the front side of the first bracket 6, a second bracket 8 is fixedly connected to the front side of the Z-axis guide rail 7, a laser collimator 10 is arranged at the front side of the second bracket 8, a camera module 12 is arranged on the left side of the laser collimator 10, positioning blocks 3 are fixedly connected to the left and right sides of the top of the base 4, a workpiece 14 is arranged on the top of the base 4; a weld bead 15 is opened in the middle of the top of the base 4;
[0029] Specifically, the positioning block 3 is used to firmly fix the workpiece 14 on the top of the base 4. Subsequently, the camera module 12 is activated to take photos of the weld of the workpiece 14 for comparison. If the photographed result does not match the system standard part, the system will start the X-axis guide 5 and the Z-axis guide 7 to move the laser collimator 10, and start the laser collimator 10 to perform repair welding on the defective position. In this way, the system can compare the welding part with the standard part and automatically perform the repair welding operation.
[0030] Reference Figure 1 , an optical fiber 9 is arranged on the top of the laser collimator 10; a laser lens 11 is fixedly connected to the front side of the Z-axis guide rail 7; a transmission line 2 is arranged on the top of the first bracket 6, and the other end of the transmission line 2 is connected to the industrial computer 1;
[0031] Specifically, the optical fiber 9 can ensure that the laser can accurately irradiate the part that needs to be welded. By observing the laser lens 11, the accuracy of welding can be further improved. Through the transmission line 2 and the industrial computer 1, the startup and operation of the electrical equipment of the device can be easily operated.
[0032] Reference Figure 1 and Figure 2 A laser 13 is disposed at the top of the optical fiber 9; a plurality of regions 17 are opened inside the weld bead 15; and pores 16 are opened inside the weld bead 15;
[0033] Specifically, through the guidance of the laser 13, timely adjustments can be made when the workpiece 14 is offset during the repair welding process. The multiple areas 17 can assist in fixing the workpiece 14 and observing its repair welding position. The pores 16 are the defects required for welding. After taking pictures for comparison, the device can automatically move to repair the welding position.
[0034] Working principle: Before using the device, first fix the workpiece 14 on the top of the base 4 through the positioning block 3, then start the camera module 12 to take pictures and compare the weld of the workpiece 14. If the comparison result is inconsistent with the system standard parts, the system will start the X-axis guide 5 and the Z-axis guide 7 to move the laser collimator 10, and start the laser collimator 10 to perform repair welding on the defective position. In this way, the welding part can be compared with the standard parts and the automatic repair welding operation can be realized, thereby improving the practicality of the device.
[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A laser automatic repair welding device, comprising a base (4), characterized in that: An X-axis guide rail (5) is fixedly connected to the rear side of the top end of the base (4); a first bracket (6) is arranged at the top end of the X-axis guide rail (5); a Z-axis guide rail (7) is arranged at the front side of the first bracket (6); a second bracket (8) is fixedly connected to the front side of the Z-axis guide rail (7); a laser collimator (10) is arranged at the front side of the second bracket (8); a camera module (12) is arranged on the left side of the laser collimator (10); positioning blocks (3) are fixedly connected to the left and right sides of the top end of the base (4); and a workpiece (14) is arranged on the top of the base (4).
2. The automatic laser repair welding device according to claim 1 is characterized in that: A welding bead (15) is provided in the middle of the top end of the base (4).
3. The automatic laser repair welding device according to claim 1 is characterized in that: An optical fiber (9) is arranged on the top of the laser collimator (10).
4. The automatic laser repair welding device according to claim 1 is characterized in that: The front side of the Z-axis guide rail (7) is fixedly connected with a laser lens (11).
5. The automatic laser repair welding device according to claim 1 is characterized in that: A transmission line (2) is arranged at the top end of the first bracket (6), and the other end of the transmission line (2) is connected to an industrial computer (1).
6. The automatic laser repair welding device according to claim 3 is characterized in that: A laser (13) is arranged at the top end of the optical fiber (9).
7. The automatic laser repair welding device according to claim 2 is characterized in that: A plurality of areas (17) are provided inside the weld bead (15).
8. The automatic laser repair welding device according to claim 2 is characterized in that: The inner side of the weld bead (15) is provided with air holes (16).