Intelligent vertical platform for superhard material processing

Abstract

The intelligent vertical platform comprises a machining platform body, a protection frame is assembled on the middle section of the upper end of the machining platform body, an electric conveying roller is assembled at the upper end of the machining platform body, and a material fixing base is assembled on the electric conveying roller; a moving plate is assembled in the protective frame, a cylinder is assembled in the middle of the bottom end of the moving plate, and a lifting frame is assembled at the driving end of the cylinder; an electric sliding rail a is assembled at the top end of the lifting frame, and a sliding block a is assembled on the electric sliding rail a; a fixing column is assembled on the sliding block a, and a laser emitting end is assembled at the end of the fixing column. A laser system is assembled at the upper end of the lifting frame and comprises a laser generator and an optical axis system used for focusing. According to the intelligent vertical platform for machining the superhard material, the superhard material is machined in a non-contact mode in the mode that gasification ablation is conducted through laser focusing, cutter abrasion does not exist, cooling liquid splashing is not needed for cooling, and the intelligent vertical platform is energy-saving, environmentally friendly, free of consumable items, free of maintenance and low in operation cost.

Description

Technical Field

[0001] This patent relates to the field of material processing technology, specifically an intelligent vertical platform for superhard material processing. Background Art

[0002] Traditional superhard material processing equipment is all machine tool-type and contact-type processing. Traditional processing methods are divided into: grinding, wire cutting, electric spark, etc. Traditional processes are all contact-type processing, which has very high requirements on the quality of the processing tools;

[0003] However, the superhard material processing platform in the existing technology still has some shortcomings. For example, the laser tool for processing superhard materials is set in a protective frame in the working area of ​​the processing platform, and it is limited by space during operation, which makes it inconvenient for staff to operate, increases the difficulty of operation for staff, and reduces the practicality of the device. Therefore, it is necessary to improve the existing technology. Utility Model Content

[0004] The purpose of this patent is to provide an intelligent vertical platform for superhard material processing to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, this patent provides the following technical solutions: an intelligent vertical platform for superhard material processing, comprising a processing platform, a protective frame is installed at the middle section of the upper end of the processing platform, an electric conveying roller is installed at the upper end of the processing platform, and a material fixing seat is installed on the electric conveying roller;

[0006] A movable plate is installed inside the protection frame, a cylinder is installed in the middle section of the bottom end of the movable plate, and a lifting frame is installed at the driving end of the cylinder;

[0007] The top of the lifting frame is equipped with an electric slide rail a, and the electric slide rail a is equipped with a slider a;

[0008] The slider a is equipped with a fixing column, and the end of the fixing column is equipped with a laser emission end;

[0009] The upper end of the lifting frame is equipped with a laser system, and the laser system includes a laser generator and an optical axis system for focusing, and the optical axis system and the laser emission end are connected through a telescopic connecting pipe;

[0010] A visual system is installed on one side of the slider a located at the laser emission end, a concave cavity is provided on one side wall of the processing platform, and a photoelectric sensor is installed inside the concave cavity;

[0011] The material fixing seat is evenly provided with workpiece limiting holes, and hard material workpieces are placed in the workpiece limiting holes.

[0012] Preferably, both inner walls of the processing platform are provided with slide seats, electric push rods are installed on the slide seats, guide frames are installed at the ends of the electric push rods, and the material fixing seat is placed on the side wall of the guide frame.

[0013] Preferably, a limiting base plate is installed at the bottom end of the material fixing seat, a limiting block is installed on the side wall of the guide frame, and a limiting groove cooperating with the limiting block is opened on the side wall of the limiting base plate.

[0014] Preferably, electric slide rails b are installed on both inner walls of the protective frame, sliders b are installed on the electric slide rails b, and the movable plate is installed on the sliders b.

[0015] Preferably, the laser emitting end and the fixing column are connected via a fixing hoop, and clamping plates are installed at both side openings of the fixing hoop. The side walls of the clamping plates are provided with screw holes, and bolts are screwed into the screw holes.

[0016] Preferably, a slot is formed on the inner wall of the fixing hoop, and a block is installed on the outer wall of the fixing column, and the block is arranged in the slot.

[0017] Preferably, a control panel is installed on the front side wall of the processing platform, and the electric conveyor roller, cylinder, electric slide a, electric slide b, laser system, electric push rod, photoelectric sensor and visual system are all electrically connected to the control panel.

[0018] Preferably, an observation window is provided on the front side wall of the protection frame, and transparent glass is embedded in the observation window.

[0019] Compared with the prior art, the beneficial effects of this patent are: the intelligent vertical platform for processing superhard materials has a simple structure and is easy to operate. It uses laser focusing to perform gasification and ablation by coordinating the laser and the mechanical axis to perform non-contact processing of superhard materials. There is no tool wear, and there is no need to use coolant splashing for cooling. It is energy-saving and environmentally friendly, has no consumables, is maintenance-free, and has low operating costs. By designing a moving mechanism consisting of an electric slide rail, a slider, and a moving plate, when the laser tool needs to be replaced, the electric slide rail is controlled to work, so that it drives the moving plate to move through the slider, and then the saw blade is placed at the edge of the protective box, which is convenient for staff to operate and improves intelligence. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of this patent;

[0021] Figure 2 This is a schematic diagram of the material fixing seat of this patent;

[0022] Figure 3 This is a top view of the processing platform of this patent;

[0023] Figure 4 This is a side view of the protection frame of this patent;

[0024] Figure 5 This is a schematic diagram of the laser emission end and fixed column of this patent.

[0025] In the figure: 1 processing platform, 2 protection frame, 3 observation window, 4 electric conveyor roller, 5 operation panel, 6 limit plate, 7 material fixing seat, 8 workpiece limit hole, 9 hard material workpiece, 10 limit groove, 11 slider b, 12 cavity, 13 photoelectric sensor, 14 guide frame, 15 electric push rod, 16 limit block, 17 slide seat, 18 laser generator, 19 optical axis system, 20 telescopic connecting pipe, 21 mobile version, 22 cylinder, 23 lifting frame, 24 electric slide b, 25 electric slide b, 26 visual system, 27 fixed column, 28 laser emission end, 29 slider a, 30 fixed hoop, 31 clamping plate, 32 bolt, 33 screw hole, 34 clamping groove, 35 clamping block. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of this patent to clearly and completely describe the technical solutions in the embodiments of this patent. Obviously, the described embodiments are only part of the embodiments of this patent, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this patent.

[0027] See also Figures 1 to 5 This patent provides a technical solution: an intelligent vertical platform for processing superhard materials, including a processing platform 1, a protective frame 2 is installed in the middle section of the upper end of the processing platform 1, an electric conveying roller 4 is installed at the upper end of the processing platform 1, and a material fixing seat 7 is installed on the electric conveying roller 4. The interior of the processing platform 1 is hollow and welded with the protective frame 2. The material fixing seat 7 can be transported to the protective frame 2 for processing through the electric conveying roller 4;

[0028] The protective frame 2 is internally assembled with a movable plate 21, the bottom middle section of the movable plate 21 is assembled with a cylinder 22, the driving end of the cylinder 22 is assembled with a lifting frame 23, and the lifting frame 23 is raised and lowered by the cylinder 22 to move it to the upper end of the material fixing seat 7;

[0029] The top of the lifting frame 23 is equipped with an electric slide rail a 25, and the electric slide rail a 25 is equipped with a slider a 29, and the slider a 29 can move left and right on the electric slide rail a 25;

[0030] The slider a 29 is equipped with a fixing column 27, and the end of the fixing column 27 is equipped with a laser emission end 28, and the laser emission end 28 can be processed at the upper end of the material fixing seat 7;

[0031] The upper end of the lifting frame 23 is equipped with a laser system, and the laser system includes a laser generator 18 and an optical axis system 19 for focusing. The optical axis system 19 and the laser emission end 28 are connected by a telescopic connecting tube 20. After the laser of the laser generator 18 is reflected and focused by a reflector and a convex lens in the optical axis system 19, the laser is emitted from the laser emission end 28 and irradiated on the workpiece;

[0032] The slider a 29 is provided with a visual system 26 on one side of the laser emission end 28. A concave cavity 12 is provided on one side wall of the processing platform 1. A photoelectric sensor 13 is installed inside the concave cavity 12. The visual system 26 is a CCD automatic alignment system. The CCD automatic alignment system identifies and positions the workpiece. The photoelectric sensor 13 is used to detect whether there is a plate on the electric conveying roller 4. When a plate is detected, the device is controlled to work through the operation panel 5. When no plate is detected, the device does not work, thereby saving electric energy and reducing the energy consumption of the device.

[0033] The material fixing seat 7 is evenly provided with workpiece limiting holes 8 , and a hard material workpiece 9 is placed in the workpiece limiting holes 8 .

[0034] The inner walls on both sides of the processing platform 1 are provided with slides 17, on which electric push rods 15 are installed, and guide frames 14 are installed at the ends of the electric push rods 15. The material fixing seat 7 is placed on the side walls of the guide frames 14. The movement of the two relatively arranged guide frames 14 is controlled by the electric push rods 15, thereby limiting the position of the material fixing seat 7.

[0035] A limiting base plate 6 is installed at the bottom end of the material fixing seat 7, and a limiting block 16 is installed on the side wall of the guide frame 14. A limiting groove 10 matching with the limiting block 16 is opened on the side wall of the limiting base plate 6. When limiting the material fixing seat 7, the limiting block 16 can be placed in the limiting groove 10.

[0036] Electric slide rails b24 are installed on the inner walls of both sides of the protective frame 2, and sliders b11 are installed on the electric slide rails b24. The movable plate 21 is installed on the sliders b11. Through the vertical movement of the sliders b11 on the electric slide rails b24, the workpiece on the material fixing seat 6 can be processed in coordination with the movement of the sliders a on the electric slide rails a. The sliders b can also be moved to the edge of the electric slide rails b24, and the movable plate 21 can be removed from the protective frame 2 for maintenance.

[0037] The laser emitting end 28 and the fixing column 27 are connected by a fixing hoop 30, and clamping plates 31 are installed at the openings on both sides of the fixing hoop 30. The side walls of the clamping plates 31 are provided with screw holes 33, and bolts 32 are screwed into the screw holes 33. The laser emitting end 28 and the fixing hoop 30 are an integrated structure, and are fixed to the fixing column 27 by the fixing hoop 30.

[0038] The inner wall of the fixing hoop 30 is provided with a clamping groove 34 , and the outer wall of the fixing column 27 is provided with a clamping block 35 , which is disposed in the clamping groove 34 .

[0039] A control panel 5 is installed on the front side wall of the processing platform 1. The electric conveyor roller 4, the cylinder 22, the electric slide rail a 25, the electric slide rail b 24, the laser system, the electric push rod 15, the photoelectric sensor 13 and the visual system 26 are all electrically connected to the control panel 5. A control module is also arranged in the control panel 5.

[0040] The front side wall of the protection frame 2 is provided with an observation window 3 , in which transparent glass is embedded, so that the processing conditions in the protection frame 2 can be observed.

[0041] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0042] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An intelligent vertical platform for processing superhard materials, comprising a processing platform (1), characterized in that: The middle section of the upper end of the processing platform (1) is equipped with a protective frame (2), the upper end of the processing platform (1) is equipped with an electric conveying roller (4), and the electric conveying roller (4) is equipped with a material fixing seat (7); A movable plate (21) is installed inside the protection frame (2), a cylinder (22) is installed at the middle section of the bottom end of the movable plate (21), and a lifting frame (23) is installed at the driving end of the cylinder (22); The top end of the lifting frame (23) is equipped with an electric slide rail a (25), and the electric slide rail a (25) is equipped with a slider a (29); The slider a (29) is equipped with a fixing column (27), and the end of the fixing column (27) is equipped with a laser emission end (28); The upper end of the lifting frame (23) is equipped with a laser system, and the laser system includes a laser generator (18) and an optical axis system (19) for focusing, and the optical axis system (19) and the laser emission end (28) are connected via a telescopic connecting tube (20); A visual system (26) is installed on one side of the slider a (29) located at the laser emission end (28), a concave cavity (12) is provided on one side wall of the processing platform (1), and a photoelectric sensor (13) is installed inside the concave cavity (12); The material fixing seat (7) is evenly provided with workpiece limiting holes (8), and a hard material workpiece (9) is placed in the workpiece limiting hole (8).

2. The intelligent vertical platform for processing superhard materials according to claim 1, characterized in that: The inner walls on both sides of the processing platform (1) are provided with a slide seat (17), an electric push rod (15) is installed on the slide seat (17), a guide frame (14) is installed at the end of the electric push rod (15), and the material fixing seat (7) is placed on the side wall of the guide frame (14).

3. The intelligent vertical platform for processing superhard materials according to claim 2, characterized in that: A limiting base plate (6) is installed at the bottom end of the material fixing seat (7), a limiting block (16) is installed on the side wall of the guide frame (14), and a limiting groove (10) matching with the limiting block (16) is provided on the side wall of the limiting base plate (6).

4. The intelligent vertical platform for processing superhard materials according to claim 1, characterized in that: The inner walls on both sides of the protection frame (2) are both installed with electric slide rails b (24), the electric slide rails b (24) are installed with sliders b (11), and the moving plate (21) is installed on the sliders b (11).

5. The intelligent vertical platform for processing superhard materials according to claim 1, characterized in that: The laser emitting end (28) and the fixing column (27) are connected via a fixing hoop (30), and a clamping plate (31) is installed at both side openings of the fixing hoop (30). The side wall of the clamping plate (31) is provided with a screw hole (33), and a bolt (32) is screwed into the screw hole (33).

6. The intelligent vertical platform for processing superhard materials according to claim 5, characterized in that: The inner wall of the fixing hoop (30) is provided with a clamping groove (34), and the outer wall of the fixing column (27) is provided with a clamping block (35), and the clamping block (35) is arranged in the clamping groove (34).

7. The intelligent vertical platform for processing superhard materials according to claim 1, characterized in that: A control panel (5) is installed on the front side wall of the processing platform (1); the electric conveying roller (4), the cylinder (22), the electric slide rail a (25), the electric slide rail b (24), the laser system, the electric push rod (15), the photoelectric sensor (13) and the visual system (26) are all electrically connected to the control panel (5).

8. The intelligent vertical platform for processing superhard materials according to claim 1, characterized in that: The front side wall of the protection frame (2) is provided with an observation window (3), and transparent glass is embedded in the observation window (3).

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