Positioning tool for welding
By designing a positioning of welded workers including the workbench, recycling agency, and holding mechanism, the problem of disassembling and replacing welding direction during the welding process in the existing technology is solved, and the efficient and safety improvement of the welding process is realized. Production benefits were improved by recycling agencies.
Patent Information
- Application Number
- CN202420815652.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-18
AI Technical Summary
The existing welding positioning tooling requires operators to disassemble and replace the welding direction in a high temperature environment when welding metal, resulting in low working efficiency and a great threat to personnel safety.
Design a positioning of welding workstones including the workbench, recycling agency and holding mechanism. By setting up a dual -header, the first cone gear, the second cone gear, the screw and the holding mechanism, the two sections of the welded metal are lifted and rotated simultaneously, and the angle adjustment of no disassembly is achieved. At the same time, the recycling mechanism is set up to recycle water cold and solidify the welded waste, and protects the non -welding surface through the watch panel.
The work efficiency of the welding process was improved, the security threat to the operator was reduced, and the production efficiency was improved through recycling institutions, and the secondary utilization of waste was achieved.
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Figure CN222404169U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of positioning tooling, in particular to a positioning tooling for welding. Background Art
[0002] In current actual production and processing, manual positioning is often used for welding the ends of two or more metal parts, which increases the error of the finished product. The existing welding positioning tool is provided with a fixed seat, a roller groove, a roller body, a rotating motor, a first threaded rod, a U-shaped plate, a second threaded rod, a clamping plate and a threaded sleeve. The material to be welded is placed on the workbench, and the roller body in the roller groove moves the material to the U-shaped plate. The second threaded rod is rotated to fix the material with the clamping plate, and then the rotating motor is turned on to achieve the effect of up and down displacement.
[0003] The existing welding positioning tooling requires operators to disassemble and change the welding direction under the premise that the welding metal remains at high temperature, which has low work efficiency and poses a safety threat to the workers. After searching, it was found that the technical solution provided by the utility model with application number CN202321996956.2 also has the above-mentioned problems. Utility Model Content
[0004] The utility model aims to provide a welding positioning tool to solve at least any one of the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding positioning tool, including a welding positioning tool, including a welding positioning tool, including a welding positioning tool, including a welding positioning tool, including a welding positioning tool, including a workbench, the workbench includes a recovery mechanism and two clamping mechanisms, the clamping mechanism is arranged on the recovery mechanism;
[0006] The two clamping mechanisms include a slider, a clamping block, a turntable, a damping shaft, a threaded rod and a clamping plate. A first rotating hole is opened near the center on the left side of the turntable, the damping shaft is arranged in the first rotating hole, and one end of the damping shaft is fixedly connected to the turntable. A second rotating hole is opened on the left side of the slider, the damping shaft is arranged in the second rotating hole, and the damping shaft can rotate in the slider. The first rotating hole and the second rotating hole are horizontally arranged in the same horizontal plane, and the other end of the damping shaft is fixedly connected to the clamping block. A first threaded hole is opened at the top of the clamping block, and the threaded end of the threaded rod is threadedly connected to the first threaded hole. A rotating groove is opened near the center on the top of the clamping plate, and the bottom end of the threaded rod is arranged in the rotating groove, and the bottom end of the threaded rod can rotate in the clamping plate.
[0007] Preferably, the two clamping blocks are provided with clamping grooves on opposite sides, and the two clamping grooves are provided with sliding grooves on opposite sides, and the two clamping plates can slide in the two clamping grooves and the two sliding grooves respectively.
[0008] Preferably, the recovery mechanism includes a cold water pool, a recovery frame, a first water outlet pipe, a stop valve, a second water outlet pipe and two limit bars, the second water outlet pipe is detachably connected to the output end of the stop valve, the input end of the stop valve is detachably connected to the bottom end of the first water outlet pipe, a water outlet is provided at the bottom of the cold water pool, the top end of the first water outlet pipe is arranged in the water outlet, the top end of the first water outlet pipe is fixedly connected to the bottom of the cold water pool, the two limit bars are respectively fixedly connected to the front and rear sides of the inner wall of the cold water pool, and the recovery frame is arranged on the top of the two limit bars.
[0009] Preferably, the recycling frame is arranged inside the cold water pool, a metal mesh is arranged at the bottom of the recycling frame, the metal mesh is made of stainless steel, a square opening is opened in the middle of the top of the workbench, the cold water pool is arranged in the square opening, and the cold water pool is fixedly connected to the workbench.
[0010] Preferably, two vertical plates are fixedly connected to the top of the workbench, a fixing plate is fixedly connected between the two vertical plates near the top, a double-headed motor is detachably connected to the top of the fixing plate near the middle, the output ends of the double-headed motor are respectively fixedly connected to the first bevel gears, circular holes are opened near the center of the tops of the two vertical plates, lead screws are respectively arranged in the two circular holes, second bevel gears are respectively fixedly connected to the tops of the two lead screws, the two second bevel gears are respectively meshed with the two first bevel gears, two sliding holes are respectively opened at the front and rear ends of the two vertical plates, eye shields are respectively arranged in the four sliding holes, and the two eye shields can slide in the four sliding holes respectively.
[0011] Preferably, the front and rear ends of the top of the workbench are respectively provided with sliding grooves, the two eye guards are respectively arranged on the two sliding grooves, the two eye guards can slide in the two sliding grooves respectively, the tops of the two sliders are provided with second threaded holes, the two lead screws are respectively arranged in the two second threaded holes, and the threaded ends of the two lead screws are respectively threadedly connected to the two sliders.
[0012] The beneficial effects of the utility model are as follows:
[0013] 1. In the utility model, a double-headed motor, a first bevel gear, a second bevel gear, a lead screw and a clamping mechanism are provided to enable the two sections of metal being welded to be raised and lowered synchronously while the two sections of metal being welded are rotated to achieve angle adjustment without disassembly, thereby improving work efficiency.
[0014] 2. In the utility model, a recycling mechanism is provided to water-cool and solidify the waste generated by welding, and the recycling frame with a metal mesh at the bottom can be lifted to facilitate the recycling and secondary utilization of the solidified metal, thereby improving production efficiency. A protective shield is provided to protect the non-welding surface from strong light and splashing metal liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a structural diagram of the clamping mechanism of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the damping shaft portion of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the recycling mechanism of the utility model;
[0019] Figure 5 This is an exploded diagram of the recovery mechanism structure of the utility model;
[0020] Figure 6 This is a partial structural diagram of the stop valve of the utility model;
[0021] Figure 7 This is a schematic diagram of the structure of the vertical plate portion of the utility model;
[0022] Figure 8 This is a partial structural diagram of the double-head motor of the utility model.
[0023] In the figure: 1. workbench; 2. vertical plate; 3. fixed plate; 4. double-headed motor; 5. first bevel gear; 6. second bevel gear; 7. lead screw; 8. slider; 9. clamping block; 10. turntable; 11. damping shaft; 12. threaded rod; 13. clamping plate; 14. cold water pool; 15. recovery frame; 16. limit strip; 17. first water outlet pipe; 18. stop valve; 19. eye shield; 20. second water outlet pipe. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] The utility model provides Figure 1-Figure 8A welding positioning tool shown in the figure includes a workbench 1, which includes a recovery mechanism and two clamping mechanisms. The clamping mechanism is arranged on the recovery mechanism. The two clamping mechanisms each include a slider 8, a clamping block 9, a turntable 10, a damping shaft 11, a threaded rod 12 and a clamping plate 13. A first rotating hole is opened on the left side of the turntable 10 near the center. The damping shaft 11 is arranged in the first rotating hole. One end of the damping shaft 11 is fixedly connected to the turntable 10. A second rotating hole is opened on the left side of the slider 8. The damping shaft 11 is arranged in the second rotating hole. The damping shaft 11 can rotate in the slider 8. The first rotating hole and the second rotating hole are horizontally arranged in the same horizontal plane. The other end of the damping shaft 11 is fixedly connected to the clamping block 9. A first threaded hole is opened on the top of the clamping block 9. The threaded end of the threaded rod 12 is threadedly connected to the first threaded hole. A rotating groove is opened on the top of the clamping plate 13 near the center. The bottom end of the threaded rod 12 is arranged in the rotating groove. The bottom end of the threaded rod 12 can rotate in the clamping plate 13. The threaded rod 12 is rotatably connected to the clamping plate 13. When the threaded rod 12 is rotated, the clamping plate 13 performs a linear motion up and down through the threaded transmission of the threaded rod 12 to clamp the metal parts. A handle is provided on the end of the left and right turntables 10 away from the slider 8. The two handles are rotated respectively with the damping shaft 11 as the center to drive the turntable 10 to rotate. The turntable 10 rotates synchronously with the damping shaft 11 and the clamping block 9. The turntable 10 drives the damping shaft 11 to rotate in the slider 8, and the damping shaft 11 drives the clamping block 9 to rotate on one side of the slider 8, thereby realizing the separate rotation of the two sections of metal parts, and rotation welding can be performed without disassembly. In summary, the problem of repeated disassembly and assembly required for adjusting the angle of the clamped metal parts and complicated operation is solved.
[0026] The two clamping blocks 9 are provided with clamping grooves on opposite sides, and the two clamping grooves are provided with sliding grooves on opposite sides. The two clamping plates 13 can slide in the two clamping grooves and the two sliding grooves respectively. When the threaded rod 12 and the first threaded hole of the slider 8 are threadedly driven, the clamping grooves and the sliding grooves of the clamping block 9 limit the clamping plate 13. In summary, the problem of the clamping plate 13 rotating with the threaded rod 12 is solved, making the sliding more stable.
[0027] The recovery mechanism includes a cold water pool 14, a recovery frame 15, a first water outlet pipe 17, a stop valve 18, a second water outlet pipe 20 and two limit bars 16. The second water outlet pipe 20 is detachably connected to the output end of the stop valve 18, and the input end of the stop valve 18 is detachably connected to the bottom end of the first water outlet pipe 17. A water outlet is opened at the bottom of the cold water pool 14, and the top end of the first water outlet pipe 17 is arranged in the water outlet. The top end of the first water outlet pipe 17 is fixedly connected to the bottom of the cold water pool 14. The two limit bars 16 are respectively fixedly connected to the front and rear sides of the inner wall of the cold water pool 14, and the recovery frame 15 is arranged on the top of the two limit bars 16. The cold water pool 14 is arranged below the welding position and is filled with cold water. The metal liquid generated by welding falls into the cold water to be pre-cooled to form a solid and then falls into the recovery frame 15. The recovery frame 15 is arranged on the limit bar 16 in the cold water pool 14 to prevent the limit bar 16 from playing a supporting role. A handle is arranged above the recovery frame 15, and the recovery frame 15 can be taken away by picking up the handle. After a certain period of use, the cold water is replaced, and the external water bucket is placed under the second water outlet pipe 20. The stop valve 18 is opened, and the cold water in the cold water pool 14 enters the water bucket through the first water outlet pipe 17, the stop valve 18 and the second water outlet pipe 20 in turn. In summary, the problem of metal liquid generated during welding dripping onto the surface of the workbench 1 causing waste of resources is solved.
[0028] The recycling frame 15 is arranged inside the cold water pool 14, and a metal mesh is arranged at the bottom of the recycling frame 15. The metal mesh is made of stainless steel. A square opening is opened in the middle of the top of the workbench 1, and the cold water pool 14 is arranged in the square opening. The cold water pool 14 is fixedly connected to the workbench 1. The metal mesh inside the recycling frame 15 can filter liquid and metal solids. When picking up the recycling frame 15, cold water passes through the metal mesh, and the metal solids stay above the metal mesh. In summary, the problem of difficult distinction between cold water and metal solids is solved.
[0029] Two vertical plates 2 are fixedly connected to the top of the workbench 1, a fixed plate 3 is fixedly connected between the two vertical plates 2, a double-headed motor 4 is detachably connected to the middle of the top of the fixed plate 3, and the output ends of the double-headed motor 4 are respectively fixedly connected to the first bevel gears 5, a circular hole is opened near the center of the top of the two vertical plates 2, a lead screw 7 is respectively arranged in the two circular holes, and the tops of the two lead screws 7 are respectively fixedly connected to the second bevel gears 6, and the two second bevel gears 6 are respectively meshed with the two first bevel gears 5, and two sliding holes are respectively opened at the front and rear ends of the two vertical plates 2, and eye shields 19 are arranged in the four sliding holes, and the two eye shields 19 can slide in the four sliding holes respectively. The double-headed motor 4 drives the first bevel gear 5 to rotate, and the first bevel gear 5 is transmitted to the second bevel gear 6. The second bevel gear 6 drives the lead screw 7 to rotate, and the slider 8 performs a linear motion up and down through the threaded transmission of the lead screw 7. The vertical plates 2 are all provided with a movable space for the slider 8, which is convenient for the up and down movement of the slider 8 while clamping and limiting the slider 8. The slider 8 drives the clamped metal parts to move up and down. According to the welding position, the eye shield 19 is slid and closed on the opposite side of the welding position. In summary, the problems of strong light pollution and metal liquid splashing on the non-welding surface are solved.
[0030] The front and rear ends of the top of the workbench 1 are respectively provided with slide grooves, and two eye guards 19 are respectively arranged on the two slide grooves. The two eye guards 19 can slide in the two slide grooves respectively. The tops of the two sliders 8 are provided with second threaded holes, and the two lead screws 7 are respectively arranged in the two second threaded holes. The threaded ends of the two lead screws 7 are respectively threadedly connected with the two sliders 8. The eye guard 19 can slide in the slide hole and the slide groove at the same time. In summary, the problem of insufficient sliding track and unstable sliding is solved.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A welding positioning tool, characterized in that: The workbench (1) comprises a recovery mechanism and two clamping mechanisms, wherein the clamping mechanisms are arranged on the recovery mechanism; The two clamping mechanisms each comprise a slider (8), a clamping block (9), a rotating disk (10), a damping rotating shaft (11), a threaded rod (12) and a clamping plate (13); a first rotating hole is provided on the left side of the rotating disk (10) near the center; the damping rotating shaft (11) is arranged in the first rotating hole; one end of the damping rotating shaft (11) is fixedly connected to the rotating disk (10); a second rotating hole is provided on the left side of the slider (8); the damping rotating shaft (11) is arranged in the second rotating hole; the damping rotating shaft (11) can be The slider (8) rotates inside, the first rotating hole and the second rotating hole are horizontally arranged in the same horizontal plane, the other end of the damping shaft (11) is fixedly connected to the clamping block (9), the top of the clamping block (9) is provided with a first threaded hole, the threaded end of the threaded rod (12) is threadedly connected to the first threaded hole, the top of the clamping plate (13) is provided with a rotating groove near the center, the bottom end of the threaded rod (12) is arranged in the rotating groove, and the bottom end of the threaded rod (12) can rotate inside the clamping plate (13).
2. A welding positioning tool according to claim 1, characterized in that: The two clamping blocks (9) are provided with clamping grooves on opposite sides, and the two clamping grooves are provided with sliding grooves on opposite sides. The two clamping plates (13) can slide in the two clamping grooves and the two sliding grooves respectively.
3. A welding positioning tool according to claim 1, characterized in that: The recovery mechanism comprises a cold water pool (14), a recovery frame (15), a first water outlet pipe (17), a stop valve (18), a second water outlet pipe (20) and two limit bars (16); the second water outlet pipe (20) is detachably connected to the output end of the stop valve (18); the input end of the stop valve (18) is detachably connected to the bottom end of the first water outlet pipe (17); a water outlet is provided at the bottom of the cold water pool (14); the top end of the first water outlet pipe (17) is arranged in the water outlet; the top end of the first water outlet pipe (17) is fixedly connected to the bottom of the cold water pool (14); the two limit bars (16) are respectively fixedly connected to the front and rear sides of the inner wall of the cold water pool (14); and the recovery frame (15) is arranged on the top of the two limit bars (16).
4. A welding positioning tool according to claim 3, characterized in that: The recovery frame (15) is arranged inside the cold water pool (14); a metal mesh is arranged at the bottom of the recovery frame (15); the metal mesh is made of stainless steel; a square opening is opened in the middle of the top of the workbench (1); the cold water pool (14) is arranged in the square opening; and the cold water pool (14) is fixedly connected to the workbench (1).
5. A welding positioning tool according to claim 1, characterized in that: The workbench (1) is fixedly connected to two vertical plates (2) at the top, a fixed plate (3) is fixedly connected between the two vertical plates (2) at the top, a double-headed motor (4) is detachably connected to the middle of the top of the fixed plate (3), and the output ends of the double-headed motor (4) are respectively fixedly connected to first bevel gears (5), a circular hole is opened at the center of the top of the two vertical plates (2), a lead screw (7) is respectively arranged in the two circular holes, and the top ends of the two lead screws (7) are respectively fixedly connected to second bevel gears (6), and the two second bevel gears (6) are respectively meshed with the two first bevel gears (5), and two sliding holes are respectively opened at the front and rear ends of the two vertical plates (2), and eye shields (19) are arranged in the four sliding holes, and the two eye shields (19) can slide in the four sliding holes.
6. A welding positioning tool according to claim 5, characterized in that: The front and rear ends of the top of the workbench (1) are respectively provided with slide grooves, the two eye guards (19) are respectively arranged on the two slide grooves, the two eye guards (19) can slide in the two slide grooves respectively, the tops of the two sliders (8) are respectively provided with second threaded holes, the two lead screws (7) are respectively arranged in the two second threaded holes, and the threaded ends of the two lead screws (7) are respectively threadedly connected with the two sliders (8).
Citation Information
Patent Citations
Positioning tool for welding
CN220533374U