Lens assembling and pressing device
By designing an automated lens assembly to suppress the device, the controller and cylinder are used to automatically suppress the assembly, and the negative pressure fixing lens solves the problem of low efficiency and difficulty controlling quality in existing technology, and achieves high -efficiency and accurate lens assembly.
Patent Information
- Application Number
- CN202420138959.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-01-19
AI Technical Summary
The manual operation efficiency of existing optical lens assembly and suppression devices is low, resulting in slow production rhythm, waste of manpower and material resources, and difficult to control product quality. The lens is prone to squirting during assembly, affecting quality.
Design an automated lens assembly to suppress the device, use the controller to control the air pump and cylinder, and move the head up and down to move up and down to achieve automatic suppression assembly. 动和摩擦损伤。
Improved the efficiency of lens assembly, improved production auctions, ensured the consistency and accuracy of product quality, reduced the waste of manpower and material resources, and avoided the talle and friction damage of the lens during the assembly process.
Smart Images

Figure CN222404260U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of optical lenses, in particular to a lens assembly pressing device. Background Art
[0002] During the assembly process of the optical lens, it is usually necessary to apply a certain pressing pressure to the components of the lens to be assembled, so as to ensure the precise assembly of the optical lens.
[0003] The existing pressing device is generally a manual pressing device. Although it can press the components to be assembled into place, its pressing speed is slow, resulting in low assembly efficiency of optical lenses, which seriously slows down the production rhythm. Moreover, this manual pressing device requires a large number of operators. It is not only necessary to ensure that each operator has professional operating skills, but also to ensure that the operator concentrates on performing each pressing operation, which wastes manpower and material resources to a great extent. At the same time, manual assembly will inevitably make it difficult to control the quality of the product, the product quality cannot be accurately unified, and the consistency between products is poor, resulting in poor quality of the final product.
[0004] Furthermore, in the existing pressing device, in order to prevent the lens from being scratched and damaged due to the clamping and fixing method, the lens to be assembled is usually placed in the supporting seat in a non-fixed manner, which causes the lens to be assembled to easily move during the pressing and assembly process, thereby affecting the final lens quality. Utility Model Content
[0005] The main advantage of the utility model is that it provides a lens assembly pressing device, which can flexibly set the number of pressing times, use a controller to control the air pump, and drive the pressing head to move up and down reciprocatingly through the cylinder to approach or move away from the placement seat, thereby realizing automatic pressing assembly, improving assembly efficiency, increasing production rhythm, and facilitating the control of product quality.
[0006] Another advantage of the present invention is that it provides a lens assembly pressing device, which can fix the lens or components to be assembled by negative pressure adsorption. Compared with the traditional non-fixed method, it can prevent the lens or components from moving during the pressing and assembly process. Compared with the traditional clamping and fixing method, it can prevent the lens or components from being damaged by friction or scratching the clamping structure.
[0007] Another advantage of the utility model is that it provides a lens assembly pressurizing device, which can recover the compressed air output by the cylinder during operation, and utilize the recovered compressed air through a negative pressure converter to convert it into negative pressure for adsorbing and fixing the lens or components to be assembled.
[0008] Accordingly, according to an embodiment of the present invention, a lens assembly pressing device having at least one of the aforementioned advantages includes:
[0009] A frame, a controller, an air pump, a cylinder, a pressing head and a placement seat, wherein the air pump, the cylinder and the placement seat are all arranged on the frame, wherein the cylinder is installed at the upper end of the frame, and the placement seat is installed at the lower end of the frame, the air pump is connected to the air inlet of the cylinder, the telescopic rod of the cylinder can be driven by the air pressure of the gas provided by the air pump to reciprocate up and down, the pressing head is installed at the pressing end of the telescopic rod of the cylinder, wherein the telescopic rod can drive the pressing head to be close to or away from the placement seat, and the controller is used to control the operation of the air pump.
[0010] In some embodiments, the lens assembly pressing device also includes a negative pressure converter and a negative pressure tube, wherein the gas inlet of the negative pressure converter is connected to the gas outlet of the cylinder, one end of the negative pressure tube is connected to the negative pressure port of the negative pressure converter, and the other end of the negative pressure tube is connected to the placement groove of the placement seat.
[0011] In some embodiments, the air outlet of the cylinder includes an upper air outlet and a lower air outlet, wherein a first recovery pipe is provided between the gas inlet of the negative pressure converter and the upper air outlet of the cylinder, and a second recovery pipe is provided between the gas inlet of the negative pressure converter and the lower air outlet of the cylinder, wherein the first recovery pipe is provided with a first one-way valve, and the second recovery pipe is provided with a second one-way valve.
[0012] In some embodiments, the first one-way valve and the second one-way valve are both configured to allow gas to flow from the cylinder toward the negative pressure converter, and to prevent gas from flowing from the negative pressure converter toward the cylinder.
[0013] In some embodiments, the lens assembly pressing device further includes a silencer, wherein the silencer is disposed at a gas outlet of the negative pressure converter.
[0014] In some embodiments, the air inlet of the cylinder includes an upper air inlet and a lower air inlet, wherein the air pump is connected to the upper air inlet of the cylinder through a first air inlet pipe, and the air pump is connected to the lower air inlet of the cylinder through a second air inlet pipe.
[0015] In some embodiments, the pressing head includes a motor, an assembly tool and a pressure sensor, wherein the motor is fixedly mounted on the pressing end of the telescopic rod, the assembly tool is detachably mounted on the motor, and the pressure sensor is installed between the motor and the assembly tool, wherein the motor and the pressure sensor are both electrically connected to the controller.
[0016] In some embodiments, a limiting nut is provided at the limiting end of the telescopic rod of the cylinder.
[0017] In some embodiments, the controller is configured to automatically control the number of times the beating head moves up and down.
[0018] In some embodiments, the pressing head includes a motor, an assembly tool and a pressure sensor, wherein the motor is fixedly mounted on the pressing end of the telescopic rod, the assembly tool is detachably mounted on the motor, and the pressure sensor is installed between the motor and the assembly tool, wherein the motor and the pressure sensor are both electrically connected to the controller.
[0019] In some embodiments, the lens component suitable for being placed in the placement seat is a lens, a pressure ring or an O-ring.
[0020] The above and other advantages of the present invention will be fully reflected in combination with the following description and the accompanying drawings.
[0021] The above and other advantages and features of the present invention are fully reflected in the following detailed description of the present invention and the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of a lens assembly pressing device according to an embodiment of the utility model. DETAILED DESCRIPTION
[0023] The following description is provided to enable those skilled in the art to implement the present invention. Other obvious replacements, modifications and variations may occur to those skilled in the art. Therefore, the scope of protection of the present invention should not be limited to the exemplary embodiments described herein.
[0024] Those skilled in the art should understand that, unless otherwise specified herein, the terms "one" and "an" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple.
[0025] Those skilled in the art should understand that, unless otherwise specified herein, the directions or positions referred to by the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the directions or positions shown in the drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the devices or elements involved must have a specific direction or position. Therefore, the above terms should not be understood as limiting the present invention.
[0026] Refer to the attached drawings of this utility model specification Figure 1 , a lens assembly pressing device according to an embodiment of the utility model is explained. The lens assembly pressing device includes a frame 1, a controller 2, an air pump 3, a cylinder 4, a pressing head 5 and a placement seat 6, wherein the air pump 3, the cylinder 4 and the placement seat 6 are all arranged on the frame 1, wherein the cylinder 4 is installed at the upper end 11 of the frame 1, and the placement seat 6 is installed at the lower end 12 of the frame 1. The air pump 3 is connected to the air inlet 401 of the cylinder 4, and is used to provide compressed gas with a specific air pressure for the operation of the cylinder 4, such as compressed air, so that the telescopic rod 41 of the cylinder 4 can reciprocate up and down under the air pressure of the gas provided by the air pump 3. The pressing head 5 is installed at the pressing end 411 of the telescopic rod 41 of the cylinder 4, wherein the pressing head 5 can reciprocate up and down with the reciprocating up and down movement of the telescopic rod 41, in other words, the telescopic rod 41 can drive the pressing head 5 to approach or move away from the placement seat 6. The placement seat 6 is used to place and carry the lens or components to be assembled, so that the lens assembly pressing device can perform pressing and assembly, wherein the lens component suitable for being placed on the placement seat 6 is a lens, a pressing ring or an O-ring. The controller 2 is used to control the operation of the air pump 3 to achieve multiple working modes, such as controlling the air pump 3 to inlet air at a single point, controlling the air pump 3 to work at a set number of pressing times, and controlling the air pump 3 to work with a delay, etc.
[0027] like Figure 1 As shown, specifically, the air inlet 401 of the cylinder 4 of the lens assembly pressing device includes an upper air inlet 4011 and a lower air inlet 4012, wherein the air pump 3 is connected to the upper air inlet 4011 of the cylinder 4 through a first air inlet pipe 101, and the air pump 3 is connected to the lower air inlet 4012 of the cylinder 4 through a second air inlet pipe 102. When the controller 2 controls the air pump 3 to supply compressed gas to the first air inlet pipe 101, the compressed gas enters the upper air inlet 4011 of the cylinder 4 through the first air inlet pipe 101, drives the telescopic rod 41 to move downward, and makes the telescopic rod 41 drive (or drive) the pressing head 5 to move downward, and uses the pressing head 5 to press and assemble the lens or components. When the controller 2 controls the air pump 3 to supply compressed gas to the second air inlet pipe 102, the compressed gas enters the lower air inlet 4012 of the cylinder 4 through the second air inlet pipe 102, driving the telescopic rod 41 to move upward, so that the telescopic rod 41 drives (or drives) the pressing head 5 to move upward, thereby separating the pressing head 5 from the lens or components in the placement seat 6.
[0028] Reference Manual Attached Figure 1In particular, the pressing head 5 includes a motor 51, an assembly tool 52 and a pressure sensor 53, wherein the motor 51 is fixedly mounted on the pressing end 411 of the telescopic rod 41, the assembly tool 52 is detachably mounted on the motor 51, and the pressure sensor 53 is mounted between the motor 51 and the assembly tool 52, wherein the motor 51 and the pressure sensor 53 are both electrically connected to the controller 2. When the telescopic rod 41 drives (or drives) the pressing head 5 to move downward, so that the assembly tool 52 contacts the lens or component in the placement seat 6, the pressure sensor 53 feeds back the measured pressure value to the controller 2, and then the controller 2 controls the motor 51 to rotate, and then the motor 51 drives (or drives) the assembly tool 52 to rotate, thereby realizing the pressing assembly. Preferably, the assembly tool 52 is screwed to the motor 51, so as to facilitate the rapid replacement of the assembly tool 52 to meet the assembly of different components such as lenses, pressure rings and O-rings.
[0029] In some embodiments of the present invention, a limiting nut 410 is provided at the limiting end 412 of the telescopic rod 41 of the cylinder 4 for limiting and restraining the telescopic rod 41 during its movement to limit the telescopic stroke of the telescopic rod 41 .
[0030] Those skilled in the art can understand that the controller 2 can control the air pump 3 to realize a variety of working step modes, such as a single-step control mode, a semi-automatic control mode, and a delay control mode. For example, in the single-step control mode, the controller 2 controls the single-point air intake of the air pump 3, and the compressed gas enters the upper air inlet 4011 of the cylinder 4 through the first air intake pipe 101, driving the telescopic rod 41 to move downward, so that the telescopic rod 41 drives the pressing head 5 to move downward, and the telescopic rod 41 drives the motor 51 to move downward, and the motor 51 drives the assembly tool 52 to move downward to press and assemble the lens or component. When the assembly tool 52 contacts the lens or component in the placement seat 6, the pressure sensor 53 feeds back the measured pressure value. To the controller 2, and then the controller 2 controls the motor 51 to rotate, and then the motor 51 drives the assembly tool 52 to rotate, so as to realize the pressing assembly. After the assembly is in place, the controller 2 controls the air pump 3 to inlet air at a single point, and the compressed gas enters the lower air inlet 4012 of the cylinder 4 through the second air inlet pipe 102, driving the telescopic rod 41 to move upward, so that the telescopic rod 41 drives the pressing head 5 to move upward, and then the pressing head 5 is separated from the lens or component in the placement seat 6, and the controller 2 controls and records the number of pressing assemblies. Exemplarily, in the semi-automatic control mode, the number of pressing assemblies can be pre-set by the controller 2, and the controller 2 automatically controls the pressing head 5 to move up and down a set number of times to complete multiple pressing and assembly actions on the lens or component. Exemplarily, in the delay control mode, a delay time can be pre-set by the controller 2, and the controller 2 can automatically control the pressing head 5 to delay the execution of the action upward or downward to complete the delayed pressing assembly of the lens or component. In other words, the controller 2 is configured to automatically control the number of times the pressing head 5 moves up and down to achieve multiple pressing and assembling actions on the lens or components. It can be understood that the lens assembly pressing device of the utility model can flexibly set the pressing times, use the controller 2 to control the air pump 3, and drive the pressing head 5 to move up and down through the cylinder 4 to approach or move away from the placement seat 6, thereby achieving automatic pressing and assembly, improving assembly efficiency, increasing production rhythm, and helping to control product quality.
[0031] Reference Manual Attached Figure 1In some embodiments of the utility model, the lens assembly pressing device further includes a negative pressure converter 7 and a negative pressure tube 8, wherein the gas inlet 701 of the negative pressure converter 7 is connected to the gas outlet 402 of the cylinder 4, and is used to recover the compressed gas output by the cylinder 4 during operation, so that the compressed gas enters the negative pressure converter 7 through the gas inlet 701 of the negative pressure converter 7 and is recycled to generate negative pressure. One end of the negative pressure tube 8 is connected to the negative pressure port 702 of the negative pressure converter 7, and the other end of the negative pressure tube 8 is connected to the placement groove 60 of the placement seat 6, so that the negative pressure suction force generated by the negative pressure converter 7 at the negative pressure port 702 can adsorb the lens or component in the placement groove 60 of the placement seat 6 through the negative pressure tube 8. Those skilled in the art can understand that the compressed gas output by the cylinder 4 during the working process can enter the negative pressure converter 7 through the gas inlet 701 of the negative pressure converter 7. After the compressed gas enters the negative pressure converter 7, the pressure is released and converted into high-speed flowing gas. The high-speed flowing gas quickly flows over the negative pressure port 702 of the negative pressure converter 7, and the pressure difference is used to generate negative pressure suction at the negative pressure port 702 of the negative pressure converter 7, thereby converting the recovered compressed gas into negative pressure.
[0032] like Figure 1As shown, specifically, the gas outlet 402 of the cylinder 4 includes an upper gas outlet 4021 and a lower gas outlet 4022, wherein a first recovery pipe 103 is provided between the gas inlet 701 of the negative pressure converter 7 and the upper gas outlet 4021 of the cylinder 4, and a second recovery pipe 104 is provided between the gas inlet 701 of the negative pressure converter 7 and the lower gas outlet 4022 of the cylinder 4, wherein the first recovery pipe 103 is provided with a first check valve 1031 to allow the compressed gas to flow from the upper gas outlet 4021 of the cylinder 4 to the lower gas outlet 4022. The second recovery pipe 104 is provided with a second one-way valve 1041 to allow the compressed gas to flow from the lower gas outlet 4022 of the cylinder 4 to the gas inlet 701 of the negative pressure converter 7, and to prevent the compressed gas from flowing from the gas inlet 701 of the negative pressure converter 7 to the upper gas outlet 4021 of the cylinder 4. The second recovery pipe 104 is provided with a second one-way valve 1041 to allow the compressed gas to flow from the lower gas outlet 4022 of the cylinder 4 to the gas inlet 701 of the negative pressure converter 7, and to prevent the compressed gas from flowing from the gas inlet 701 of the negative pressure converter 7 to the lower gas outlet 4022 of the cylinder 4. Those skilled in the art can understand that when the telescopic rod 41 of the cylinder 4 moves back and forth up and down, the upper air outlet 4021 and the lower air outlet 4022 of the cylinder 4 will switch back and forth to output compressed gas. When the compressed gas enters the first recovery pipe 103 from the upper air outlet 4021 of the cylinder 4, the first one-way valve 1031 allows the compressed gas to flow in the direction of the gas inlet 701 of the negative pressure converter 7, and the second one-way valve 1041 prevents the compressed gas from flowing from the gas inlet 701 of the negative pressure converter 7 to the lower air outlet 4022 of the cylinder 4, so the compressed gas The compressed gas can only enter the negative pressure converter 7 through the gas inlet 701 of the negative pressure converter 7. Accordingly, when the compressed gas enters the second recovery pipe 104 from the lower gas outlet 4022 of the cylinder 4, the second one-way valve 1041 allows the compressed gas to flow in the direction of the gas inlet 701 of the negative pressure converter 7, and the first one-way valve 1031 prevents the compressed gas from flowing from the gas inlet 701 of the negative pressure converter 7 to the upper gas outlet 4021 of the cylinder 4. Therefore, the compressed gas can only enter the negative pressure converter 7 through the gas inlet 701 of the negative pressure converter 7. Therefore, no matter whether the telescopic rod 41 of the cylinder 4 moves upward or downward, the compressed gas output by the cylinder 4 during the working process is recovered into the negative pressure converter 7, utilized and converted into negative pressure, so that the lens or components in the placement groove 60 of the placement seat 6 can be continuously negatively adsorbed.
[0033] It is worth mentioning that the lens assembly pressing device of the present invention recovers the compressed gas (such as compressed air) output by the cylinder 4 during the working process, and utilizes the recovered compressed gas through the negative pressure converter 7 to convert it into a negative pressure for adsorbing and fixing the lens or components to be assembled. Compared with the traditional non-fixed method, it can prevent the lens or components from moving during the pressing and assembly process. Compared with the traditional clamping and fixing method, it can prevent the lens or components from being damaged by friction or scratching the clamping structure.
[0034] In some embodiments of the present invention, the lens assembly pressing device also includes a silencer 9, wherein the silencer 9 is arranged at the gas outlet 703 of the negative pressure converter 7, wherein the high-speed flowing gas in the negative pressure converter 7 enters the silencer 9 through the gas outlet 703 of the negative pressure converter 7, and the silencer 9 can eliminate the noise emitted when the high-speed flowing gas passes through the gas outlet 703 of the negative pressure converter 7.
[0035] Those skilled in the art should understand that the above description and the embodiments shown in the drawings are only for illustrative explanation of the present invention, rather than for limiting the present invention. All equivalent implementations, modifications and improvements within the spirit of the present invention should be included in the protection scope of the present invention.
Claims
1. A lens assembly pressing device, characterized in that: include: A frame, a controller, an air pump, a cylinder, a pressing head and a placement seat, wherein the air pump, the cylinder and the placement seat are all arranged on the frame, wherein the cylinder is installed at the upper end of the frame, and the placement seat is installed at the lower end of the frame, the air pump is connected to the air inlet of the cylinder, the telescopic rod of the cylinder can be driven by the air pressure of the gas provided by the air pump to reciprocate up and down, the pressing head is installed at the pressing end of the telescopic rod of the cylinder, wherein the telescopic rod can drive the pressing head to be close to or away from the placement seat, and the controller is used to control the operation of the air pump.
2. The lens assembly pressing device according to claim 1, characterized in that: It also includes a negative pressure converter and a negative pressure pipe, wherein the gas inlet of the negative pressure converter is connected to the gas outlet of the cylinder, one end of the negative pressure pipe is connected to the negative pressure port of the negative pressure converter, and the other end of the negative pressure pipe is connected to the placement groove of the placement seat.
3. The lens assembly pressing device according to claim 2, characterized in that: The air outlet of the cylinder includes an upper air outlet and a lower air outlet, wherein a first recovery pipe is provided between the gas inlet of the negative pressure converter and the upper air outlet of the cylinder, and a second recovery pipe is provided between the gas inlet of the negative pressure converter and the lower air outlet of the cylinder, wherein the first recovery pipe is provided with a first one-way valve, and the second recovery pipe is provided with a second one-way valve.
4. The lens assembly pressing device according to claim 3, characterized in that: The first one-way valve and the second one-way valve are both configured to allow gas to flow from the cylinder toward the negative pressure converter and to prevent gas from flowing from the negative pressure converter toward the cylinder.
5. The lens assembly pressing device according to claim 4, characterized in that: It also includes a muffler, wherein the muffler is arranged at the gas outlet of the negative pressure converter.
6. The lens assembly pressing device according to any one of claims 1 to 5, characterized in that: The air inlet of the cylinder includes an upper air inlet and a lower air inlet, wherein the air pump is connected to the upper air inlet of the cylinder through a first air inlet pipe, and the air pump is connected to the lower air inlet of the cylinder through a second air inlet pipe.
7. The lens assembly pressing device according to any one of claims 1 to 5, characterized in that: The pressing head includes a motor, an assembly tool and a pressure sensor, wherein the motor is fixedly mounted on the pressing end of the telescopic rod, the assembly tool is detachably mounted on the motor, and the pressure sensor is installed between the motor and the assembly tool, wherein the motor and the pressure sensor are both electrically connected to the controller.
8. The lens assembly pressing device according to any one of claims 1 to 5, characterized in that: The controller is configured to automatically control the number of times the pressing head reciprocates up and down.
9. The lens assembly pressing device according to claim 6, characterized in that: The pressing head includes a motor, an assembly tool and a pressure sensor, wherein the motor is fixedly mounted on the pressing end of the telescopic rod, the assembly tool is detachably mounted on the motor, and the pressure sensor is installed between the motor and the assembly tool, wherein the motor and the pressure sensor are both electrically connected to the controller.
10. The lens assembly pressing device according to claim 9, characterized in that: The lens component suitable for being placed on the placement seat is a lens, a pressure ring or an O-ring.