Multi-process universal tool for axle box body
By designing a multi -process universal work, using specific positioning parts, supporting agencies, and automatic clamping mechanisms to solve the problems of multiple clamps and work installations in the processing of type A shaft box of the urban rail vehicle, realizing accuracy and improvement Cost reduction.
Patent Information
- Application Number
- CN202420383064.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The processing technology of the A-type axle box of existing urban rail vehicles requires multiple clamping and two sets of tooling, resulting in low machining accuracy and increased cost.
Design a multi -process universal workstory of the shaft box, including the base of the workstory, the bearing hole positioning parts, the auxiliary support mechanism, and multiple clamping mechanisms. The processing of two clamps can be completed.
Reduced the number of workers and the number of clips, improved the processing accuracy, reduced costs, and realized the general chemical installation of a variety of shaft boxes, which improved the utilization rate of the workflow.
Smart Images

Figure CN222404472U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vehicle parts processing, in particular to a multi-process universal tooling for an axle box body. Background Art
[0002] With the rapid development of urban transportation, urban rail vehicles have been widely used in various urban transportation tracks. Urban rail vehicles include an A-type axle box (also called the first axle box 1). Figure 1a and Figure 1b , the first shaft box 1 has a first side surface and a second side surface that are arranged opposite to each other, and the first shaft box 1 has a first bearing hole. The diameter of the first bearing hole is, for example, 230 mm. The first bearing hole runs through the first side surface and the second side surface. A first threaded hole group is provided on the first side surface, for example, including 4×M16 threaded holes; a second threaded hole group is provided on the second side surface, for example, including 4×M16 threaded holes. In addition, the first shaft box 1 is also provided with a first joint hole. The diameter of the first joint hole is, for example, 190 mm. At present, the processing technology of the first shaft box 1 includes: clamping the first shaft box 1 with a special drilling tool, and then completing the drilling and tapping of the first threaded hole group on the first side surface; then turning over the first shaft box 1 and clamping it on the special drilling tool, and then completing the drilling and tapping of the second thread group on the second side surface; then clamping the first shaft box 1 on the precision boring tool, positioning the first shaft box 1 by locking the M16 threaded hole, and finally precision boring the first bearing hole and the first joint hole. In this processing technology, the first axis box body 1 needs to be clamped three times, and two sets of tools, namely, special drilling tools and fine boring tools, are required. However, multiple clamping of the first axis box body 1 may not guarantee the processing accuracy of the workpiece, thereby reducing the processing accuracy of the workpiece. The two sets of tools also increase the processing cost of the workpiece. Utility Model Content
[0003] Therefore, in order to overcome at least some of the defects and shortcomings in the prior art, an embodiment of the utility model provides a multi-process universal tooling for an axle box, which can reduce the number of tooling and reduce the processing cost of the first axle box. At the same time, it can also reduce the number of clamping times of the first axle box and improve the processing accuracy of the first axle box.
[0004] Specifically, an embodiment of the utility model provides a multi-process universal tooling for an axle box body, for example, including: a tooling base, having a mounting table; a bearing hole positioning piece, arranged on the mounting table, and the bearing hole positioning piece has a positioning portion; an auxiliary support mechanism, arranged on the mounting table and opposite to the bearing hole positioning piece, and the auxiliary support mechanism has a support portion; a first clamping mechanism, arranged on the mounting table and located on a side of the auxiliary support mechanism away from the bearing hole positioning piece; a second clamping mechanism, arranged on the mounting table and located on a first side of a center line between the center of the support portion and the center of the positioning portion; and a third clamping mechanism, arranged on the mounting table and located on a second side of the center line opposite to the first side.
[0005] In one embodiment of the utility model, the bearing hole positioning member is a columnar positioning member, one end of the columnar positioning member is connected to the mounting table, and the positioning portion is arranged on the other end of the columnar positioning member; the positioning portion includes a positioning plane and a circular positioning protrusion, the positioning plane and the circular positioning protrusion are arranged on the other end of the columnar positioning member, the circular positioning protrusion protrudes from the positioning plane and extends in a direction away from the mounting table, and the positioning plane is arranged around the circular positioning protrusion.
[0006] In an embodiment of the present invention, the support portion is located at an end of the auxiliary support mechanism away from the installation table, and the support portion can move relative to the installation table in a direction away from or close to the installation table.
[0007] In one embodiment of the utility model, the first clamping mechanism is a first automatic clamping mechanism, which includes: a base, which is arranged on the mounting table; a rotating cylinder, one end of which is arranged on the base; and a clamping member, which is connected to the other end of the rotating cylinder and can rotate relative to the tooling base under the drive of the rotating cylinder.
[0008] In one embodiment of the utility model, a clamping portion is provided on the clamping member, and the clamping portion is located at an end of the clamping member away from the rotating cylinder. When the clamping member is in a clamping state, the clamping portion is opposite to the supporting portion.
[0009] In one embodiment of the utility model, the axle box multi-process universal tooling further includes a joint hole positioning mechanism, and the joint hole positioning mechanism is arranged on the installation table and located between the auxiliary support mechanism and the bearing hole positioning piece.
[0010] In one embodiment of the utility model, the joint hole positioning mechanism is a double-jaw chuck; the double-jaw chuck is connected to the tooling base; the double-jaw chuck is a double-jaw hydraulic chuck or a double-jaw pneumatic chuck.
[0011] In one embodiment of the utility model, the axle box multi-process universal tooling also includes a lifting mechanism and a guide mechanism, and the double-jaw chuck is connected to the tooling base through the lifting mechanism; a guide hole is provided on the mounting table; the guide mechanism includes a connecting piece and a guide rod, and the connecting piece is connected between the lifting mechanism and the double-jaw chuck, and the double-jaw chuck can reciprocate relative to the tooling base under the drive of the lifting structure; the guide rod is connected to the connecting piece and is inserted into the guide hole.
[0012] In one embodiment of the utility model, the tooling base includes: a top plate; a bottom plate, which is arranged opposite to the top plate; a plurality of connecting members, which are respectively connected between the top plate and the bottom plate; wherein the mounting table is the side of the top plate away from the bottom plate; the lifting mechanism is connected to a side of the top plate away from the mounting table and is located between the top plate and the bottom plate, and the lifting mechanism passes through the top plate and is connected to a side of the connecting member away from the double-jaw chuck.
[0013] In one embodiment of the utility model, the first clamping mechanism, the second clamping mechanism and the third clamping mechanism are used to clamp the first shaft box together; the shaft box multi-process universal tooling also includes: a fourth clamping mechanism, which is arranged on the mounting table and located on the first side of the center line, and the fourth clamping mechanism is also located on the side of the second clamping mechanism away from the first clamping mechanism; and a fifth clamping mechanism, which is arranged on the mounting table and located on the second side of the center line, and the fifth clamping mechanism is also located on the side of the third clamping mechanism away from the first clamping mechanism; wherein the fourth clamping mechanism, the fifth clamping mechanism and the first clamping mechanism are used to clamp the second shaft box together.
[0014] It can be seen from the above that one or more of the above technical solutions have at least the following beneficial effects:
[0015] The embodiment of the utility model provides a bearing hole positioning member, an auxiliary support mechanism, and a plurality of clamping mechanisms (including a first clamping mechanism, a second clamping mechanism, and a third clamping mechanism) with a specific relative position relationship, so that the user only needs to complete the processing of the first shaft box body through two clamping operations, thereby improving the processing accuracy of the first shaft box body and reducing the number of tooling, thereby reducing the processing cost of the first shaft box body 1. The clamping mechanism adopts an automatic clamping mechanism, which can realize the automatic clamping of the workpiece, reduce the clamping workload, and improve the clamping efficiency. By further providing a fourth clamping mechanism and a fifth clamping mechanism on the mounting table to clamp the second shaft box body, the clamping and processing of various types of shaft boxes can be realized, the commonality and utilization of tooling can be achieved, and the cost can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The specific implementation of the utility model will be described in detail below with reference to the accompanying drawings.
[0017] Figure 1a It is a schematic diagram of the three-dimensional structure of the first axle box.
[0018] Figure 1b This is a schematic diagram of the three-dimensional structure of the first axis box from another perspective.
[0019] Figure 2 A three-dimensional structural schematic diagram of a multi-process universal tooling for an axle box provided in an embodiment of the utility model.
[0020] Figure 3 for Figure 2 The front view of the multi-process universal tooling for the axle box is shown.
[0021] Figure 4 for Figure 2 A top view of the multi-process universal tooling for the axle box is shown.
[0022] Figure 5 This is a schematic diagram of the three-dimensional structure of the first axis box during the first clamping.
[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of the second clamping of the first axis box.
[0024] Figure 7 for Figure 2 A schematic diagram of the three-dimensional structure of the bearing hole positioning member is shown.
[0025] Figure 8 for Figure 2 A schematic three-dimensional structure diagram of the first clamping mechanism is shown.
[0026] Fig. 9 A three-dimensional structural schematic diagram of another axle box multi-process universal tooling provided in an embodiment of the utility model.
[0027] Fig.10 for Fig. 9 The front view of the multi-process universal tooling for the axle box is shown.
[0028] Fig.11 for Fig. 9 A top view of the multi-process universal tooling for the axle box is shown.
[0029] Fig.12 for Fig.10 Schematic diagram of the cross-sectional structure of section AA in FIG.
[0030] Fig.13a It is a schematic diagram of the three-dimensional structure of the second shaft box.
[0031] Fig.13b This is a schematic diagram of the three-dimensional structure of the second axis box from another perspective.
[0032] Fig.14 A three-dimensional structural schematic diagram of another axle box multi-process universal tooling provided in an embodiment of the utility model.
[0033] Fig.15 This is a schematic diagram of the three-dimensional structure of the second axis box during the first clamping.
[0034] Fig.16 It is a schematic diagram of the three-dimensional structure of the second clamping of the second axis box. DETAILED DESCRIPTION
[0035] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0036] In order to enable those skilled in the art to better understand the technical solution of the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solution in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work should fall within the scope of protection of the present invention.
[0037] It should be noted that the terms "first", "second", etc. in the specification and claims of the utility model and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the terms used in this way can be interchangeable where appropriate, so that the embodiments of the utility model described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0038] It should also be noted that the division of multiple embodiments in the present invention is only for the convenience of description and should not constitute a special limitation. The features in various embodiments can be combined and referenced to each other without contradiction.
[0039] See also Figure 2 , Figure 3 and Figure 4 The embodiment of the utility model provides a shaft box multi-process universal tool 10. The shaft box multi-process universal tool 10 is used to clamp the first shaft box 1 (also called A-type shaft box) for processing the first shaft box 1. The shaft box multi-process universal tool 10 includes, for example: a tool base 100, a bearing hole positioning member 200, an auxiliary support mechanism 300, a first clamping mechanism 400, a second clamping mechanism 500, and a third clamping mechanism 600.
[0040] Specifically, the tool base 100 is used, for example, to provide support and installation positions for other parts of the axle box multi-process universal tool 10. The tool base 100, for example, has a mounting table 101. The mounting table 101 is, for example, the upper plane of the tool base 100. The bearing hole positioning member 200 is arranged on the mounting table 101. The bearing hole positioning member 200 has a positioning portion 201, which is used to position the first bearing hole of the first axle box 1 to define two degrees of freedom in the diameter direction of the first bearing hole and the free end of the axial direction of the first bearing hole. The auxiliary support mechanism 300 is arranged on the mounting table 101 and is arranged opposite to the bearing hole positioning member 200. That is, the auxiliary support mechanism 300 and the bearing hole positioning member 200 are arranged at opposite ends of the mounting table 101. The auxiliary support mechanism 300 has a support portion 301. The support portion 301 is used to auxiliary support one end of the first shaft housing 1 adjacent to the first joint hole, so as to jointly limit the degree of freedom of the first bearing hole on the first shaft housing 1 in the axial direction with the bearing hole positioning member 200 .
[0041] Based on the above, Figure 4As shown, the first clamping mechanism 400 is disposed on the mounting table 101 and is located on a side of the auxiliary support mechanism 300 away from the bearing hole positioning member 200. The second clamping mechanism 500 is disposed on the mounting table 101 and is located on a first side of a center line CC between the center of the support portion 301 and the center of the positioning portion 201, such as Figure 4 The third clamping mechanism 600 is disposed on the mounting table 101 and is located on a second side of the center line CC opposite to the first side, such as Figure 4 That is, the first clamping mechanism 400, the second clamping mechanism 500 and the third clamping mechanism 600 are arranged in a triangular shape, and are respectively clamped at positions other than the first bearing hole, the first joint hole, the first threaded hole group and the second threaded hole group on the first shaft housing 1, so as to effectively clamp the first shaft housing 1.
[0042] When using the axle box multi-process universal tooling 10 provided by the utility model, the user first places one side surface of the first axle box 1, for example, the second side surface, against the positioning portion 201 of the bearing hole positioning member 200, and extends the positioning portion 201 into the first bearing hole, and supports the other end of the first axle box 1 on the supporting portion 301 of the auxiliary supporting mechanism 300, and then uses the first clamping mechanism 400, the second clamping mechanism 500 and the third clamping mechanism 600 to clamp the first axle box 1 to complete the first clamping (see Figure 5 ). After that, the user can complete the drilling and tapping process of the first threaded hole group. Next, remove the first shaft box 1 and turn it over to complete the second clamping of the first shaft box 1 using the same clamping method (see Figure 6 ). After that, the user can complete the drilling and tapping process of the second threaded hole group, the fine boring process of the first bearing hole, and the fine boring process of the first joint hole, that is, the processing of the first shaft box 1 is completed.
[0043] In this way, when the user uses the axle box multi-process universal tooling 10 provided by the utility model, through the bearing hole positioning member 200, the auxiliary support mechanism 300, and multiple clamping mechanisms with a specific relative position relationship, the user only needs to complete the processing of the first axle box 1 through two clampings, thereby improving the processing accuracy of the first axle box, while also reducing the number of tooling, thereby reducing the processing cost of the first axle box 1.
[0044] In addition, if Figure 7 As shown, the bearing hole positioning member 200 is a columnar positioning member, one end of which (for example Figure 7 The lower end of the middle bearing hole positioning member 200 is connected to the mounting table 101, and the positioning portion 201 is arranged at the other end of the columnar positioning member (for example Figure 7The upper end of the middle bearing hole positioning member 200). The positioning portion 201 is, for example, a positioning stop. Further, the positioning portion 201 includes, for example, a positioning plane 2011 and a circular positioning protrusion 2012. The positioning plane 2011 and the circular positioning protrusion 2012 are arranged on the other end of the columnar positioning member. The circular positioning protrusion 2012 protrudes from the positioning plane 2011 and extends in a direction away from the mounting table 101. The positioning plane 2011 is arranged around the circular positioning protrusion 2012, so that the circular positioning protrusion 2012 can better extend into the first bearing hole.
[0045] In addition, if Figure 3 As shown, the auxiliary support mechanism 300 is a linear reciprocating telescopic mechanism, such as an oil cylinder, a pneumatic cylinder, etc. The support portion 301 is located at one end of the auxiliary support mechanism 300 away from the mounting table 101, and the support portion 301 can move relative to the mounting table 101 in a direction away from or close to the mounting table 101. With such a configuration, the user can adjust the height position of the support portion 301 according to the actual clamped shaft box to assist in supporting the shaft box, so that the shaft box multi-process universal tooling 10 can be applied to more series of products of different sizes.
[0046] In a specific embodiment of the present invention, the first clamping mechanism 400 is a first automatic clamping mechanism. Furthermore, the second clamping mechanism 500 and the third clamping mechanism 600 are also automatic clamping mechanisms. That is, through user control operation, the first clamping mechanism 400, the second clamping mechanism 500 and the third clamping mechanism 600 can automatically complete the clamping or loosening of the first shaft box 1, thereby realizing the automatic clamping of the workpiece, reducing the clamping workload and improving the clamping efficiency. Specifically, Figure 8 As shown, the first automatic clamping mechanism includes: a base 410, a rotating oil cylinder 420 and a clamping member 430. Specifically, the base 410 is disposed on the mounting table 101. One end of the rotating oil cylinder 420 is disposed on the base 410. The clamping member 430 is connected to the other end of the rotating oil cylinder 420 and can rotate relative to the tooling base 100 and move along the axis direction of the rotating oil cylinder 420 under the drive of the rotating oil cylinder 420. Figure 8As shown, the clamping member 430 can rotate an angle θ under the drive of the rotating cylinder 420. The angle θ is, for example, 90 degrees, 180 degrees, etc., and of course it can also be other angles, and the utility model is not limited to this. The range of movement of the clamping member 430 along the axial direction of the rotating cylinder 420 can be determined according to the size of the axle box to be clamped by the axle box multi-process universal tooling 10. The base 410 is, for example, a rectangular block-shaped component. The rotating cylinder 420 is, for example, a hydraulic rotating cylinder, which typically has a rod chamber and a rodless chamber, and includes a piston and a cylinder body. When the hydraulic oil enters the rodless chamber of the rotating cylinder, the piston moves linearly along the cylinder body under the push of the hydraulic oil, and at the same time drives the piston rod to rotate, thereby realizing rotational motion and linear motion at the same time. The clamping member 430 is, for example, a plate-shaped component.
[0047] More specifically, if Figure 8 As shown, the clamping member 430 is provided with a clamping portion 431, and the clamping portion 431 is located at one end of the clamping member 430 away from the rotating oil cylinder 420. When the clamping member 430 is in a clamping state, the clamping portion 431 is opposite to the supporting portion 301. The clamping state here refers to the state when the first clamping mechanism 400 clamps the first shaft box 1. The clamping portion 431 is arranged opposite to the supporting portion 301, so that the first clamping mechanism 400 can better clamp the first shaft box 1.
[0048] In other embodiments of the present invention, Fig. 9 As shown, the axle box multi-process universal tooling 10 also includes a joint hole positioning mechanism 700. The joint hole positioning mechanism 700 is arranged on the mounting table 101 and is located between the auxiliary support mechanism 300 and the bearing hole positioning member 200. The joint hole positioning mechanism 700 is used to position the first joint hole of the first axle box 1 to limit the rotational freedom of the first axle box 1, so as to better clamp and position the first axle box 1. Specifically, the joint hole positioning mechanism 700 is, for example, a double-jaw chuck; the double-jaw chuck is connected to the tooling base 100. The double-jaw chuck can specifically be a double-jaw hydraulic chuck or a double-jaw pneumatic chuck. The double-jaw chuck extends into the first joint hole, and the two jaws of the double-jaw chuck extend outward and abut against the inner side of the first joint hole, thereby realizing the positioning of the first joint hole.
[0049] Furthermore, if Fig.10 , Fig.11 and Fig.12As shown, the shaft box multi-process universal tooling 10 also includes a lifting mechanism 800 and a guide mechanism 900. The double-jaw chuck is connected to the tooling base 100 through the lifting mechanism 800. Wherein, a guide hole 1011 is provided on the mounting table 101. The guide mechanism 900 includes a connecting member 910 and a guide rod 920. The connecting member 910 is connected between the lifting mechanism 800 and the double-jaw chuck. The double-jaw chuck can reciprocate relative to the tooling base 100 under the drive of the lifting structure 800; the guide rod 920 is connected to the connecting member 910 and inserted into the guide hole 1011. The lifting mechanism 800 is, for example, a linear telescopic reciprocating motion mechanism, such as an oil cylinder, a pneumatic cylinder, and the like. The connecting member 910 is, for example, a plate-shaped part. The guide rod 920 is, for example, a rod-shaped part. One end of the guide rod 920 is connected to the side of the connecting member 910 away from the double-jaw chuck. When it is necessary to clamp and position the first shaft box 1 with different height dimensions, it is necessary to adjust the lifting mechanism 800 to drive the guide mechanism 900 and the joint hole positioning mechanism 700 to move up and down to a suitable position, and then control the joint hole positioning mechanism 700 to complete the positioning of the first joint hole. During the lifting process, the guide mechanism 900 is used to guide the lifting mechanism 800 to ensure that the lifting mechanism 800 does not deviate and ensure that the joint hole positioning mechanism 700 can be stable and move in the up and down direction.
[0050] Therefore, the working process of the axle box multi-process universal tooling 10 provided by the utility model includes, for example, the following steps.
[0051] 1. Control the various rotary cylinders of the multi-process universal tooling 10 of the shaft box to be in a loose state, turn the angle to a position away from the first shaft box 1, and control the double-claw chuck of the joint hole positioning mechanism 700 to be in a retracted state;
[0052] 2. Hoist the first axle box 1 onto the axle box multi-process universal tooling 10, position one end side surface of the first bearing hole on the positioning portion 201, control the double-claw chuck of the joint hole positioning mechanism 700 to open, and position the first joint hole.
[0053] 3. Control the rotating cylinder to move toward the first shaft box 1 , and at the same time control the auxiliary supporting cylinder to support the first shaft box 1 and clamp the first shaft box 1 .
[0054] 4. Control the claws of the double-claw chuck of the joint hole positioning mechanism 700 to retract, and control the lifting mechanism 700 to descend, so that the double-claw chuck of the joint hole positioning mechanism 700 is away from the bottom of the hole to be processed.
[0055] 5. Start the machining center and begin machining the first axis box 1.
[0056] Furthermore, if Fig.10 and Fig.12 As shown, the tooling base 100 includes, for example, a top plate 110, a bottom plate 120 and a connecting plate 130. Specifically, the top plate 110 and the bottom plate 120 are arranged relative to each other, such as in parallel. A plurality of connecting plates 130 are respectively connected between the top plate 110 and the bottom plate 120. In this way, an accommodating space is formed between the top plate 110 and the bottom plate 120. Among them, the mounting table 101 is the side of the top plate 110 away from the bottom plate 120; the lifting mechanism 800 is connected to a side of the top plate 110 away from the mounting table 101 and is located between the top plate 110 and the bottom plate 120. The lifting mechanism 800 passes through the top plate 110 and is connected to a side of the connecting member 910 away from the double-jaw chuck.
[0057] In addition, if Fig.13a and 13b As shown, the subway vehicle also includes a second axle box 2 (also called a B-type axle box). The second axle box 2 has a similar basic structure to the first axle box 1, and its outer dimensions are larger than those of the first axle box 1. Specifically, the second axle box 2 has a third side and a fourth side that are arranged opposite to each other, and the second axle box 2 has a second bearing hole. The diameter of the second bearing hole is the same as the diameter of the first bearing hole. The second bearing hole runs through the third side and the fourth side. A third threaded hole group is provided on the third side, for example, including 4×M16 threaded holes, which is the same as the first threaded hole group; a fourth threaded hole group is provided on the fourth side, for example, including 4×M16 threaded holes, which is the same as the second threaded hole group. The second axle box 2 is also provided with a second joint hole. The diameter of the second joint hole is the same as the diameter of the first joint hole. Therefore, the processing technology of the second axle box 2 is the same as that of the first axle box 1. However, due to some differences in the outer structure, the processing of the second axle box 2 needs to be completed using another tooling, so there is a problem that the tooling is not universal with the first axle box 1, resulting in a high processing cost.
[0058] In order to solve the problem of high processing costs caused by the non-universality of tooling, such as Fig.14 As shown, the axle box multi-process universal tooling 10 of the utility model may also include: a fourth clamping mechanism 1100 and a fifth clamping mechanism 1200. Specifically, the fourth clamping mechanism 1100 is arranged on the mounting table 101 and is located on the first side of the center line CC, and the fourth clamping mechanism 1100 is also located on the side of the second clamping mechanism 500 away from the first clamping mechanism 400. The fifth clamping mechanism 1200 is arranged on the mounting table 101 and is located on the second side of the center line CC, and the fifth clamping mechanism 1200 is also located on the side of the third clamping mechanism 600 away from the first clamping mechanism 400.
[0059] Among them, Fig.15 and Fig.16As shown, the fourth clamping mechanism 1100, the fifth clamping mechanism 1200 and the first clamping mechanism 400 are used to clamp the second shaft box 2 together. The clamping method and processing method of the second shaft box 2 are similar to those of the first shaft box 1, and will not be repeated here. In this way, the shaft box multi-process universal tooling 10 provided in the embodiment of the utility model can be adapted to the first shaft box 1 and the second shaft box 2, realizing the clamping and processing of various types of shaft boxes, realizing the universality and utilization of tooling, and reducing costs.
[0060] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with the profession can make some changes or modifications to equivalent embodiments of equivalent changes using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A universal tooling for axle box body with multiple processes, characterized in that: include: A tooling base having a mounting surface; A bearing hole positioning member, arranged on the mounting table, wherein the bearing hole positioning member has a positioning portion; An auxiliary support mechanism is arranged on the installation table and is arranged opposite to the bearing hole positioning member, and the auxiliary support mechanism has a support portion; A first clamping mechanism is arranged on the mounting table and is located on a side of the auxiliary support mechanism away from the bearing hole positioning member; A second clamping mechanism is disposed on the mounting table and is located on a first side of a center line between a center of the support portion and a center of the positioning portion; as well as A third clamping mechanism is disposed on the installation table and is located on a second side of the center line opposite to the first side.
2. The axle box multi-process universal tooling as claimed in claim 1, characterized in that: The bearing hole positioning member is a columnar positioning member, one end of which is connected to the mounting table, and the positioning portion is arranged on the other end of the columnar positioning member; the positioning portion includes a positioning plane and a circular positioning protrusion, and the positioning plane and the circular positioning protrusion are arranged on the other end of the columnar positioning member, the circular positioning protrusion protrudes from the positioning plane and extends in a direction away from the mounting table, and the positioning plane is arranged around the circular positioning protrusion.
3. The axle box multi-process universal tooling as claimed in claim 1, characterized in that: The support portion is located at one end of the auxiliary support mechanism away from the installation table, and the support portion can move relative to the installation table in a direction away from or close to the installation table.
4. The axle box multi-process universal tooling as claimed in claim 1, characterized in that: The first clamping mechanism is a first automatic clamping mechanism, and the first automatic clamping mechanism comprises: A base, arranged on the installation surface; A rotating cylinder, one end of which is disposed on the base; and The clamping member is connected to the other end of the rotating oil cylinder and can rotate relative to the tooling base under the drive of the rotating oil cylinder.
5. The axle box multi-process universal tooling as claimed in claim 4 is characterized in that: The clamping member is provided with a clamping portion, and the clamping portion is located at an end of the clamping member away from the rotating cylinder. When the clamping member is in a clamping state, the clamping portion is opposite to the supporting portion.
6. The axle box multi-process universal tooling as claimed in claim 1, characterized in that: The axle box multi-process universal tooling also includes a joint hole positioning mechanism, which is arranged on the installation table and located between the auxiliary support mechanism and the bearing hole positioning piece.
7. The axle box multi-process universal tooling as claimed in claim 6, characterized in that: The joint hole positioning mechanism is a double-jaw chuck; the double-jaw chuck is connected to the tooling base; The double-jaw chuck is a double-jaw hydraulic chuck or a double-jaw pneumatic chuck.
8. The axle box multi-process universal tooling as claimed in claim 7, characterized in that: The multi-process universal tooling of the axle box body also includes a lifting mechanism and a guide mechanism, and the double-jaw chuck is connected to the tooling base through the lifting mechanism; a guide hole is arranged on the mounting table; the guide mechanism includes a connecting piece and a guide rod, and the connecting piece is connected between the lifting mechanism and the double-jaw chuck, and the double-jaw chuck can reciprocate relative to the tooling base under the drive of the lifting mechanism; the guide rod is connected to the connecting piece and is inserted into the guide hole.
9. The axle box multi-process universal tooling as claimed in claim 8, characterized in that: The tooling base comprises: roof; A bottom plate, arranged opposite to the top plate; A plurality of connecting members, respectively connected between the top plate and the bottom plate; Among them, the mounting table is the side of the top plate away from the bottom plate; the lifting mechanism is connected to the side of the top plate away from the mounting table and is located between the top plate and the bottom plate, and the lifting mechanism passes through the top plate and is connected to the side of the connecting piece away from the double-jaw chuck.
10. The axle box multi-process universal tooling as claimed in claim 1, characterized in that: The first clamping mechanism, the second clamping mechanism and the third clamping mechanism are used to clamp the first shaft box together; the shaft box multi-process universal tooling also includes: a fourth clamping mechanism, disposed on the mounting table and located on the first side of the center line, the fourth clamping mechanism also being located on a side of the second clamping mechanism away from the first clamping mechanism; and a fifth clamping mechanism, disposed on the mounting table and located on the second side of the center line, and the fifth clamping mechanism is also located on a side of the third clamping mechanism away from the first clamping mechanism; Wherein, the fourth clamping mechanism, the fifth clamping mechanism and the first clamping mechanism are used to clamp the second shaft box together.