Magnetic suction polishing equipment

By designing magnetic polishing equipment, using an electromagnetic turntable to adsorb a fixed wheel spoke cake, combined with the combination of rotation, horizontal shift and pusher, to achieve the automatic polishing and convenient feeding of the shape of the special workpieces, solve the present, solve the present There are problems that are difficult to fix and deal with special shape workpieces, which improves polishing efficiency and safety.

CN222404934UActive Publication Date: 2025-01-28XIAMEN SUNRISE GRP
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Patent Information

Application Number
CN202420411403.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2025-01-28
Estimated Expiration
2034-03-04

AI Technical Summary

Technical Problem

The existing automatic grinding equipment is difficult to fix and handle special-shaped spoke round cake materials, and the manual grinding efficiency is low, labor intensity is high, and the working environment is harsh.

Method used

A magnetic polishing device is designed, which uses an electromagnetic turntable to adsorb a fixed workpiece, and achieves automatic polishing and convenient feeding through the combination of rotation, horizontal movement and promoting parts.

Benefits of technology

The automatic polishing of plate -shaped workpieces is realized, the convenience and efficiency of the feeding and the feeding are improved, and the labor intensity and the risk of the working environment are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a magnetic suction polishing equipment, including revolution subassembly, polishing subassembly, traversing subassembly and push piece, revolution subassembly includes turntable, shaft, electromagnet, conductive slip ring and brake motor, the turntable is fixed at the shaft end, and the electromagnet is embedded in the interior, conductive slip ring is sleeved outside shaft and is electrically connected electromagnet, and the brake motor is connected with the conductive slip ring. The brake motor drives the rotating shaft. The grinding assembly comprises a frame body, a driving wheel, a grinding wheel, an abrasive belt and a grinding motor, the grinding wheel is rotationally arranged on the frame body and located above the rotary disc, the grinding motor is fixedly connected with the frame body and is in driving connection with the driving wheel, and the grinding wheel and the driving wheel are sleeved with the abrasive belt. The transverse moving assembly comprises a transverse moving platform and a transverse moving driving piece, the transverse moving platform is hinged to the frame body, and the transverse moving driving piece drives the transverse moving platform to move. The pushing piece is hinged to the transverse moving platform and the frame body and can push the frame body to rotate around the position where the frame body is hinged to the transverse moving platform. The plate-shaped workpiece can be automatically polished, and feeding and discharging are convenient and fast.
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Description

Technical Field

[0001] The utility model relates to the technical field of grinding equipment, in particular to a magnetic grinding equipment. Background Art

[0002] Automobile spokes are an important part that connects the wheel rim and the hub. During the spoke production process, the round cakes used to make the spokes usually need to be polished before they can be transferred to the next process due to the many pits on the surface of the head and tail materials and scratches in the previous process, so as not to affect the quality of the finished spokes. Due to the special shape of the spoke round cake material and the need to polish the entire surface of the spoke round cake material, it is difficult for existing automatic polishing equipment to fix the spoke round cake material for polishing. Even if it can be fixed, loading and unloading is inconvenient. Manual polishing is not only inefficient, but also labor-intensive and has a poor working environment for workers. Utility Model Content

[0003] The utility model aims to provide a magnetic grinding device, which can automatically grind plate-shaped workpieces and facilitate loading and unloading during grinding.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0005] A magnetic grinding device includes a rotating component, a grinding component, a transverse component and a pusher. The rotating component includes a turntable, a rotating shaft, an electromagnet, a conductive slip ring and a brake motor. The turntable is fixedly arranged at the end of the rotating shaft and the electromagnet is embedded inside. The conductive slip ring is sleeved on the outside of the rotating shaft and electrically connected to the electromagnet. The brake motor is driven and connected to the rotating shaft. The grinding component includes a frame, a driving wheel, a grinding wheel, a sanding belt and a grinding motor. The grinding wheel is rotatably arranged on the frame and located above the rotating disk. The grinding motor is fixedly connected to the frame and is driven and connected to the driving wheel. The sanding belt is sleeved on the outside of the grinding wheel and the driving wheel. The transverse component includes a transverse platform and a transverse driving member. The transverse platform is hinged to the frame, and the transverse driving member drives the transverse platform to move. The pushing member is respectively hinged to the transverse platform and the frame, and can push the frame to rotate around the position where it is hinged to the transverse platform.

[0006] Furthermore, a magnet pad is arranged parallel to the bottom of the turntable, and a plurality of magnet mounting holes are opened on the turntable. The magnet pad and the turntable are fixed to each other. The magnet mounting hole is arranged along the axial direction of the rotating shaft. The electromagnet is embedded in the magnet mounting hole and fixedly connected to the magnet pad.

[0007] Furthermore, the rotating assembly also includes a rotating shaft seat, a bearing is installed inside the rotating shaft seat, and pressure covers are provided on the upper and lower sides. The rotating shaft vertically passes through the rotating shaft seat and the pressure cover, and is rotatably connected to the rotating shaft seat through the bearing. A skeleton oil seal is provided between the rotating shaft and the pressure cover.

[0008] Furthermore, a positioning plate is arranged at the top center of the turntable, and a plurality of U-shaped openings are arranged at the edge, and the cross section of the positioning plate is circular.

[0009] Furthermore, the frame includes a bottom plate and a side fixed plate, the bottom plate is located above the transverse moving platform and supports the brake motor, the side fixed plate is fixedly connected to the bottom plate and the grinding wheel is installed on the side, and the transverse moving platform and the pushing member are respectively hinged to the bottom plate.

[0010] Furthermore, the grinding assembly also includes a tensioning wheel, a tensioning swing arm and a tensioning driving member. The tensioning wheel is rotatably arranged on the tensioning swing arm. The tensioning swing arm is rotatably connected to the frame and the tensioning driving member along a direction parallel to the rotation axis of the driving wheel. The tensioning driving member is hinged to the frame and can drive the tensioning swing arm to rotate around a position where it is hinged to the frame. The sanding belt is mounted on the outside of the driving wheel, the grinding wheel and the tensioning wheel.

[0011] Furthermore, the pushing member and the tensioning driving member are both cylinders.

[0012] Furthermore, the transverse driving member is a ball screw slide, and linear slide rails are arranged on both sides, and the linear slide rails are slidably connected to the transverse platform along the driving direction of the transverse driving member.

[0013] Furthermore, the transverse movement assembly also includes an accordion protective cover, which covers the outer side of the transverse movement driving member and is fixedly connected to the transverse movement platform. The telescopic direction of the accordion protective cover is consistent with the driving direction of the transverse movement driving member.

[0014] Furthermore, it also includes a plurality of protective plates, which are vertically arranged on the sides of the turntable.

[0015] The utility model has the following beneficial effects:

[0016] 1. The equipment uses a turntable embedded with electromagnets to adsorb and fix the workpiece for grinding. The magnetic suction is convenient for loading and unloading, and is less restricted by the shape of the workpiece. Therefore, the equipment can be used for plate-shaped workpieces and can be used for automatic grinding of spoke round cake materials. In addition, the turntable in the equipment is driven to rotate by a brake motor. After grinding is completed, the turntable can be quickly braked to speed up the unloading speed.

[0017] 2. The equipment can drive the grinding assembly to rotate through a pusher, and control the abrasive belt at the grinding wheel to approach the workpiece for grinding or to avoid the workpiece, providing sufficient operating space for loading and unloading, and improving the convenience of loading and unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model.

[0019] Figure 2 This is a front view structural schematic diagram of the utility model.

[0020] Figure 3 It is a schematic diagram of the structure of the utility model from top view.

[0021] Figure 4 It is a side structural schematic diagram of the utility model.

[0022] Figure 5 It is a partial structural schematic diagram of the rotary component of the utility model.

[0023] Figure 6 It is a half-section schematic diagram of the partial structure of the rotary component of the utility model.

[0024] Figure 7 This is a schematic diagram of the structure of the turntable and positioning plate of the utility model.

[0025] Figure 8 It is a schematic diagram of the connection structure between the grinding component and the transverse movement component of the utility model.

[0026] Fig. 9 It is a schematic diagram of the front view structure of the grinding component and the transverse movement component of the utility model.

[0027] Fig.10 for Fig. 9 A partial enlarged schematic diagram of the structure of part A.

[0028] Fig.11 It is a schematic diagram of the top view of the grinding component and the transverse movement component of the utility model.

[0029] Fig.12 It is a schematic diagram of the side structure of the grinding component and the transverse movement component of the utility model.

[0030] Fig.13 This is a state diagram used in the present utility model.

[0031] Explanation of the symbols of the main components: 1. Rotation assembly; 11. Rotating shaft; 12. Turntable; 121. Magnet mounting hole; 122. U-shaped mouth; 13. Electromagnet; 14. Conductive slip ring; 15. Brake motor; 16. Magnet pad; 17. Rotating shaft seat; 171. Bearing; 172. Pressure cover; 173. Skeleton oil seal; 18. Positioning plate; 2. Grinding assembly; 21. Frame; 211. Bottom plate; 212. Side fixing plate; 22. Driving wheel; 23. Grinding wheel; 24. Abrasive belt; 25. Grinding motor; 26. Tensioning wheel; 27. Tensioning swing arm; 28. Tensioning drive; 3. Transverse movement assembly; 31. Transverse movement platform; 32. Transverse movement drive; 33. Linear slide rail; 34. Organ protective cover; 4. Pusher; 5. Protective plate; 6. Workpiece. DETAILED DESCRIPTION

[0032] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.

[0033] like Figure 1-12 As shown, the utility model discloses a magnetic grinding device, which includes a rotating component 1, a grinding component 2, a transverse movement component 3 and a pushing member 4.

[0034] The rotary assembly 1 includes a turntable 12, a rotating shaft 11, an electromagnet 13, a conductive slip ring 14 and a brake motor 15. The turntable 12 is fixedly arranged at the end of the rotating shaft 11 to support the workpiece 6. The electromagnet 13 is embedded inside the turntable 12. The electromagnet 13 can adsorb and fix the workpiece 6 when energized. The conductive slip ring 14 is sleeved on the outer side of the rotating shaft 11 and is electrically connected to the electromagnet 13. When rotating with the rotating shaft 11, it can still transmit electrical energy to the electromagnet 13 to ensure the normal operation of the electromagnet 13. The brake motor 15 drives the connected rotating shaft 11 to control the rotation and stop of the rotating shaft 11. The rotating shaft 11 is axially vertically arranged.

[0035] The electromagnets 13 on the turntable 12 are evenly arranged along the circumference of the turntable 12. To facilitate the installation of the electromagnets 13, a magnet pad 16 is arranged parallel to the bottom of the turntable 12, and a plurality of magnet mounting holes 121 are opened on the turntable 12. The magnet pad 16 and the turntable 12 are fixed to each other. The magnet mounting holes 121 are arranged through the axial direction of the rotating shaft 11. The electromagnets 13 are embedded in the magnet mounting holes 121 and are fixedly connected to the magnet pad 16. The magnet pad 16 can provide a stable reference to level each electromagnet 13 so as to evenly adsorb the workpiece 6.

[0036] A positioning plate 18 is provided on the top of the turntable 12. The positioning plate 18 is provided at the center of the turntable 12 and has a circular cross section. The size of the positioning plate 18 matches the center hole of the spoke round cake material, and the spoke round cake material can be quickly positioned when loading. A plurality of U-shaped openings 122 are provided at the edge of the turntable 12. The U-shaped openings 122 are evenly and spacedly arranged along the circumference of the turntable 12, so as to facilitate the grabbing of the workpiece 6 after the turntable 12 stops.

[0037] In addition, the rotary assembly 1 also includes a rotary shaft seat 17 that supports the rotary shaft 11 and ensures the stable operation of the rotary shaft 11. A plurality of bearings 171 are installed inside the rotary shaft seat 17, and pressure covers 172 are provided on both the upper and lower sides. The rotary shaft 11 vertically passes through the rotary shaft seat 17 and the pressure cover 172, and is rotatably connected to the rotary shaft seat 17 through the bearing 171. A skeleton oil seal 173 is provided between the rotary shaft 11 and the pressure cover 172, which can effectively prevent the leakage of the lubricating oil added to the rotary shaft seat 17.

[0038] The grinding assembly 2 includes a frame 21, a driving wheel 22, a grinding wheel 23, a sanding belt 24 and a grinding motor 25. The grinding wheel 23 is rotatably arranged on the frame 21 and is located above the turntable 12. The grinding motor 25 is fixedly connected to the frame 21 and is drivingly connected to the driving wheel 22. The sanding belt 24 is sleeved on the outside of the grinding wheel 23 and the driving wheel 22. In this embodiment, the frame 21 includes a bottom plate 211 and a side fixing plate 212. The bottom plate 211 supports the brake motor 15. The side fixing plate 212 is fixedly connected to the bottom plate 211 and the grinding wheel 23 is installed on the side.

[0039] In addition to the driving wheel 22 and the grinding wheel 23, the grinding assembly 2 is also provided with a tensioning wheel 26 and a tensioning swing arm 27 and a tensioning driving member 28 for adjusting the position of the tensioning wheel 26. The tensioning wheel 26 is rotatably arranged in the middle of the tensioning swing arm 27, and the rotation axis 11 direction is always consistent with the rotation axis 11 direction of the driving wheel 22 and the grinding wheel 23. The two ends of the tensioning swing arm 27 are respectively rotatably connected to the frame 21 and the tensioning driving member 28 in the direction parallel to the rotation axis 11 direction of the driving wheel 22. The tensioning driving member 28 is hinged to the frame 21 and can drive the tensioning swing arm 27 to rotate around the position where it is hinged with the frame 21, thereby changing the position of the tensioning wheel 26. The sanding belt 24 is sleeved on the outside of the driving wheel 22, the grinding wheel 23 and the tensioning wheel 26, and the tension can be changed with the change of the position of the tensioning wheel 26.

[0040] The traverse assembly 3 includes a traverse platform 31 and a traverse driving member 32. The traverse platform 31 is arranged below the bottom plate 211 and is hinged to the bottom plate 211. The traverse driving member 32 drives the traverse platform 31 to move horizontally. The traverse driving member 32 uses a ball screw slide, and linear slides 33 are arranged on both sides. The linear slides 33 are slidably connected to the traverse platform 31 along the driving direction of the traverse driving member 32. Under the driving guidance of the traverse driving member 32 and the linear slides 33 on both sides, the traverse platform 31 can drive the grinding assembly 2 to move smoothly and switch the grinding position.

[0041] In addition, the transverse movement component 3 is also provided with an accordion protective cover 34, which covers the outer side of the transverse movement drive member 32 and is fixedly connected to the transverse movement platform 31. The telescopic direction of the accordion protective cover 34 is consistent with the driving direction of the transverse movement drive member 32, and can be telescopically changed with the movement of the transverse movement platform 31, so as to protect the transverse movement drive member 32 at all times and prevent the transverse movement drive member 32 from being affected by dust and grinding debris. In addition to the accordion protective cover 34, the grinding device is also provided with a plurality of protective plates 5, each of which is vertically arranged on the side of the turntable 12, and can also block grinding debris and play a protective role.

[0042] The pusher 4 is arranged on the side of the transverse platform 31, and is respectively hinged to the transverse platform 31 and the bottom plate 211 in the frame 21. The pusher 4 can push the frame 21 to rotate around the position where it is hinged to the transverse platform 31, thereby adjusting the position of the grinding wheel 23, controlling the sanding belt 24 at the grinding wheel 23 to approach the workpiece 6 for grinding or to avoid the workpiece 6, providing sufficient operating space for loading and unloading, and improving the convenience of loading and unloading. Preferably, the pusher 4 and the tensioning drive 28 are both cylinders.

[0043] Take the grinding wheel 23-spoke round cake material as an example. Fig.13 As shown, the workpiece 6, i.e., the spoke round cake material, can be directly placed on the top of the turntable 12 and fixed by the electromagnet 13. After being fixed, the turntable 12 can be driven by the brake motor 15 to drive the spoke round cake material to rotate, and at the same time, the grinding wheel 23 can be driven by the pusher 4 to approach the upper surface of the spoke round cake material, and the grinding motor 25 drives the sand belt 24 to grind the upper surface of the spoke round cake material. During grinding, the grinding assembly 2 can be driven by the traverse assembly 3 to move horizontally to change the grinding position until the upper surface of the spoke round cake material is polished. After the grinding is completed, the pusher 4 drives the grinding wheel 23 to avoid, and the spoke round cake material can be directly removed.

[0044] In summary, the grinding device uses magnetic attraction to fix the workpiece 6. When fixing the workpiece 6, the shape of the workpiece 6 is less restricted. Therefore, the grinding device can be applied to plate-shaped workpieces 6, especially to the automatic grinding of spoke round cake materials. The device has sufficient operating space when loading and unloading materials, and the loading and unloading operations are convenient.

[0045] Although the present invention has been specifically shown and described in conjunction with the preferred embodiments, those skilled in the art should understand that various changes in form and details of the present invention are within the scope of protection of the present invention without departing from the spirit and scope of the present invention as defined in the appended claims.

Claims

1. A magnetic grinding device, characterized in that: include: A rotary assembly, the rotary assembly comprising a rotary disc, a rotary shaft, an electromagnet, a conductive slip ring and a brake motor, the rotary disc being fixedly arranged at the end of the rotary shaft and having the electromagnet embedded therein, the conductive slip ring being sleeved on the outer side of the rotary shaft and electrically connected to the electromagnet, and the brake motor being drivingly connected to the rotary shaft; A grinding assembly, the grinding assembly comprising a frame, a driving wheel, a grinding wheel, a sanding belt and a grinding motor, the grinding wheel is rotatably arranged on the frame and is located above the turntable, the grinding motor is fixedly connected to the frame and drivingly connected to the driving wheel, and the sanding belt is sleeved on the outside of the grinding wheel and the driving wheel; A transverse movement assembly, the transverse movement assembly comprising a transverse movement platform and a transverse movement driving member, the transverse movement platform is hinged to the frame, and the transverse movement driving member drives the transverse movement platform to move; A pushing member is respectively hinged to the transverse moving platform and the frame body, and can push the frame body to rotate around a position where the frame body is hinged to the transverse moving platform.

2. A magnetic grinding device as claimed in claim 1, characterized in that: A magnet pad is arranged parallel to the bottom of the turntable, and a plurality of magnet mounting holes are opened on the turntable. The magnet pad and the turntable are fixed to each other. The magnet mounting hole is arranged along the axial direction of the rotating shaft. The electromagnet is embedded in the magnet mounting hole and fixedly connected to the magnet pad.

3. A magnetic grinding device as claimed in claim 1, characterized in that: The rotary assembly also includes a rotating shaft seat, a bearing is installed inside the rotating shaft seat, and pressure covers are arranged on the upper and lower sides. The rotating shaft vertically passes through the rotating shaft seat and the pressure cover, and is rotatably connected to the rotating shaft seat through the bearing. A skeleton oil seal is arranged between the rotating shaft and the pressure cover.

4. A magnetic grinding device as claimed in claim 1, characterized in that: A positioning plate is arranged at the top center of the rotating plate, and a plurality of U-shaped openings are arranged at the edge. The cross section of the positioning plate is circular.

5. The magnetic grinding device according to claim 1, characterized in that: The frame includes a bottom plate and a side fixing plate. The bottom plate is located above the transverse moving platform and supports the brake motor. The side fixing plate is fixedly connected to the bottom plate and the grinding wheel is installed on the side. The transverse moving platform and the pushing member are respectively hinged to the bottom plate.

6. A magnetic grinding device as claimed in claim 1, characterized in that: The grinding assembly also includes a tensioning wheel, a tensioning swing arm and a tensioning driving member. The tensioning wheel is rotatably arranged on the tensioning swing arm. The tensioning swing arm is rotatably connected to the frame and the tensioning driving member in a direction parallel to the rotation axis of the driving wheel. The tensioning driving member is hinged to the frame and can drive the tensioning swing arm to rotate around a position where it is hinged to the frame. The sanding belt is mounted on the outside of the driving wheel, the grinding wheel and the tensioning wheel.

7. A magnetic grinding device as claimed in claim 6, characterized in that: The pushing member and the tensioning driving member are both cylinders.

8. The magnetic grinding device according to claim 1, characterized in that: The transverse driving member is a ball screw slide, and linear slide rails are arranged on both sides. The linear slide rails are slidably connected to the transverse platform along the driving direction of the transverse driving member.

9. A magnetic grinding device as claimed in claim 1 or 8, characterized in that: The transverse movement assembly also includes an accordion protective cover, which covers the outer side of the transverse movement driving member and is fixedly connected to the transverse movement platform. The telescopic direction of the accordion protective cover is consistent with the driving direction of the transverse movement driving member.

10. The magnetic grinding device according to claim 1, characterized in that: It also includes a plurality of protection plates, which are vertically arranged on the sides of the turntable.