Dicing machine
By designing a dicen machine that includes material warehouses, dialing agencies, inner knives, round knives, planers, and transmission boxes, the problem of the existing diced machine pollution and unstable transmission is solved. The effect of pollution.
Patent Information
- Application Number
- CN202420391080.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-01
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-03-01
AI Technical Summary
The existing dicing machines are prone to oil stains or rust water entering the product during dicing or cleaning, resulting in contamination; at the same time, the replacement of dicing specifications and sizes requires the removal of the entire mechanism, resulting in unstable transmission and short life, and the inability to realize cutting parts and transmission. Complete isolation of the box.
Design a dicen machine that includes material warehouses, dialing agencies, inner knives, round knives, planers and transmission boxes. The material is delivered to the cutting entrance through the dialing mechanism, the inner knife is cut, the round knife is cut, and the plane and the feeder are combined to complete the diced diced, and the connection with the drive box and the power department can be achieved.
The efficient cutting of the material is achieved, and the cutting parts are completely isolated from the transmission box to prevent product pollution. At the same time, the layout of the material warehouse and the transmission box is easy to adjust and the scope of applications is wide.
Smart Images
Figure CN222405972U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food processing, and in particular to a dicing machine. Background Technology
[0002] A dicing machine is a machine suitable for processing soft ingredients such as vegetables, fruits, and frozen fruits and vegetables, as well as chilled meat, into cubes, slices, or cuboids. Most existing dicing equipment uses two vertical plates for support, and the drive shaft has bearing positioning holes at both ends. During dicing or cleaning, oil or rust from inside the bearings can enter the product through the machine's outlet, causing secondary contamination. Changing to different dicing sizes requires disassembling the entire dicing mechanism. Frequent blade disassembly and replacement increases the gap in the positioning holes, leading to unstable transmission, short lifespan of transmission components, and an inability to completely isolate the cutting components from the transmission box. Utility Model Content
[0003] To address the shortcomings of the aforementioned technical solutions, this utility model proposes a dicing machine with a reasonable structure. The technical solution is as follows:
[0004] This utility model proposes a dicing machine, including a material bin, the inner cavity of which is cylindrical, and a cutting port is provided on the cylindrical wall, and an inner blade is provided on the cutting port;
[0005] The material bin is equipped with a rotating feeding mechanism, which uses centrifugal force to feed the material in the material bin to the cutting port so that the material can be sliced by the inner blade.
[0006] A set of rotatable circular blades is provided on the outer side of the cutting opening opposite to the inner blade, so as to cut the sliced material into strips by the rotating circular blades;
[0007] The lower part of the circular blade is equipped with a set of rotatable planer blades, and the upper part of the planer blades is equipped with a material stopper. The material to be cut into strips is cut into cubes by passing between the rotating planer blades and the material stopper.
[0008] The circular cutter, planer, and material feeding mechanism are each connected to the power unit via a transmission box on one side, and the power unit is located at the bottom of the transmission box.
[0009] As a preferred embodiment of the above technical solution, the material stopper is provided with a plurality of comb teeth, the upper part of the plurality of comb teeth respectively extending into the space between two adjacent circular cutters, the lower part of the plurality of comb teeth corresponding to the planer blade, and the material stopper being able to rotate to adjust the gap between the plurality of comb teeth and the circular cutter shaft and the gap between the lower part of the comb teeth and the planer blade.
[0010] As a preferred embodiment of the above technical solution, the inner cavity of the material bin is cylindrical, the cutting port is located on the cylindrical wall of the inner cavity of the material bin, and the feeding mechanism includes a support, with a plurality of feeding plates arranged around the circumference of the support. The rotating feeding plates feed the material to the cutting port through centrifugal force.
[0011] As a preferred embodiment of the above technical solution, the transmission box includes a feeding mechanism spindle, a circular cutter spindle, and a planer spindle. The feeding mechanism spindle is connected to the power unit via a pulley. A first gear is also provided on the feeding mechanism spindle, which meshes with a second gear on the circular cutter spindle. A third gear is also provided on the circular cutter spindle, which meshes with a fourth gear on the planer spindle.
[0012] As a preferred embodiment of the above technical solution, the resistor is mounted on the adjustment shaft to allow for fine-tuning of the resistor by rotation.
[0013] The dicing machine proposed in this utility model can achieve efficient dicing of materials. The cutting parts are completely isolated from the transmission box, completely eliminating product contamination. At the same time, the arrangement of the material bin and the transmission box makes it easy to adjust the size of the material bin and the gear specifications of the transmission box. The lower part of the transmission box has ample space, and the motor of the power unit is located at the lower part of the transmission box, which also makes it easy to adjust the specifications of the power unit to suit different materials. Its structure is reasonable and its application range is wide. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the dicing machine structure provided by this utility model;
[0016] Figure 2 yes Figure 1 Side view;
[0017] Figure 3 This is a perspective view of the integrated feed hood and discharge hood of the dicing machine provided by this utility model in operation.
[0018] Figure 4 This is a schematic diagram of the material feeding mechanism provided by this utility model;
[0019] Figure 5 This is a schematic diagram showing the positions of the material bin, feeding mechanism, inner knife, circular knife, and planer provided by this utility model;
[0020] Figure 6 yes Figure 5AA section view;
[0021] Figure 7 yes Figure 5 Side view;
[0022] Figure 8 yes Figure 5 A three-dimensional image;
[0023] Figure 9 This is a schematic diagram of the transmission box structure provided by this utility model;
[0024] Figure 10 yes Figure 9 AA sectional view. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0026] This utility model proposes a dicing machine, including a material bin 3. The material bin 3 has an opening and closing feed hood 1 and a discharge hood 2 on one side. The feed hood 1 and the discharge hood 2 can be integrated. The material bin 3 has a cutting port 3-1 on one side. The cutting component 6 is provided on one side of the cutting component. The cutting component 6 includes an inner blade 6-1, a circular blade 6-2, a material blocker 6-3, and a planer blade 6-4. The inner blade is disposed on the cutting port.
[0027] The material bin is equipped with a rotatable feeding mechanism 4, which feeds the material 7 in the material bin to the cutting port so that the material can be sliced by the inner blade.
[0028] A set of rotatable circular blades is provided on the outer side of the cutting opening opposite to the inner blade, so as to cut the sliced material into strips by the rotating circular blades;
[0029] The lower part of the circular blade is equipped with a set of rotatable planer blades, and the upper part of the planer blades is equipped with a material stopper. The material is cut into strips by passing between the rotating planer blades and the material stopper.
[0030] The circular cutter, planer, and material feeding mechanism are respectively connected to the power unit 8 via a transmission box 5 on one side, and the power unit is located at the bottom of the transmission box.
[0031] The material blocker is provided with a plurality of comb teeth, the upper part of which extends into the space between two adjacent circular blades, and the lower part of which corresponds to the planer blade. The material blocker is mounted on an adjusting shaft to rotate and finely adjust the gap between the material blocker and the circular blade shaft to remove material from the surface of the circular blade shaft, and to adjust the gap between the lower part of the comb teeth and the planer blade to determine the thickness of the dicing.
[0032] The inner cavity of the material hopper is cylindrical, and the cutting port is located on the cylindrical wall of the inner cavity of the material hopper. The feeding mechanism includes a support 4-1, and several feeding plates 4-2 are arranged around the circumference of the support. The rotating feeding plates feed the material to the cutting port through centrifugal force.
[0033] The transmission box includes a feeding mechanism spindle 5-2, a circular cutter spindle 5-3, and a planer spindle 5-4. The feeding mechanism spindle is connected to a power unit via a pulley 5-1. The power unit is a motor. The feeding mechanism spindle is also equipped with a first gear, which meshes with a second gear on the circular cutter spindle. The circular cutter spindle is also equipped with a third gear, which meshes with a fourth gear on the planer spindle.
[0034] The dicing machine proposed in this utility model can achieve efficient dicing of materials. The cutting parts are completely isolated from the transmission box, completely eliminating product contamination. At the same time, the arrangement of the material bin and the transmission box makes it easy to adjust the size of the material bin and the gear specifications of the transmission box. The lower part of the transmission box has ample space, and the motor of the power unit is located at the lower part of the transmission box, which also makes it easy to adjust the specifications of the power unit to suit different materials. Its structure is reasonable and its application range is wide.
[0035] The length of the material hopper can be adjusted according to the amount of material being processed, thereby expanding the space of the material hopper. The transmission gears and power motor in the transmission box can be adjusted to larger specifications according to the hardness of the material.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A dicer, comprising a material bin, characterized in that: The inner cavity of the material bin is cylindrical, and a cutting opening is arranged on the cylindrical wall, and the cutting opening is provided with an inner knife; The material bin is provided with a rotatable material shifting mechanism, so that the material in the material bin is shifted to the cutting opening by centrifugal force through the material shifting mechanism, so that the material is sliced by the inner knife; A group of rotatable circular knives are arranged on the side of the cutting opening opposite to the inner knife, so that the sliced material is cut into strips by the rotating circular knives; A group of rotatable planers are arranged at the lower part of the circular knife, and a material stopper is arranged at the upper part of the planer, and the cut material passes between the rotating planer and the material stopper to complete the dicing of the material; The circular knife, the planer knife and the material-moving mechanism are respectively connected to the power unit through a transmission box on one side, and the power unit is arranged at the lower part of the transmission box.
2. The dicer according to claim 1, characterized in that: The material stopper is provided with a plurality of comb teeth, the upper parts of the plurality of comb teeth respectively penetrate into between two adjacent circular knives, the lower parts of the plurality of comb teeth correspond to the planer, and the material stopper can be rotated to adjust the gap between the plurality of comb teeth and the circular knife shaft and the gap between the lower parts of the comb teeth and the planer.
3. The dicer according to claim 1, characterized in that: The material-shifting mechanism comprises a bracket, and a plurality of material-shifting plates are arranged on the circumference of the bracket. The rotating material-shifting plates shift the material to the cutting opening through centrifugal force.
4. The dicer according to claim 1, characterized in that: The transmission box includes a material-prying mechanism main shaft, a circular knife main shaft and a planer main shaft. The material-prying mechanism main shaft is connected to a power unit via a pulley. A first gear is also provided on the material-prying mechanism main shaft, and the first gear is meshed with a second gear on the circular knife main shaft. A third gear is also provided on the circular knife main shaft, and the third gear is meshed with a fourth gear on the planer main shaft.
5. The dicer according to claim 1, characterized in that: The material stopper is arranged on the adjustment shaft so as to perform rotational fine adjustment on the material stopper.