Precast pile mold cleaning device

By designing the prefabricated pile mold cleaning device with the height of the lifting frame, and combined with water spray treatment, the problem of unable to completely clean the inner wall of the molding mold in the existing technology, improve the cleaning efficiency and flexibility, ensure the quality of the prefabricated piles, Performance.

CN222406339UActive Publication Date: 2025-01-28TIANJIN JIANCHENGJIYE GRP
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Patent Information

Application Number
CN202323255974.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-11-30
Publication Date
2025-01-28
Estimated Expiration
2033-11-30

AI Technical Summary

Technical Problem

The existing prefabricated pile mold cleaning device cannot easily adjust the height of the lifting frame, resulting in the inability to completely clean the inner wall of larger or complex shapes of molds, affecting the quality and performance of the prefabricated piles.

Method used

A prefabricated pile mold cleaning device is designed. Through the coordination of rods, gears, gradia plates, fixed plates and motor tanks, the height of the lifting frame can be adjusted to adapt to different sizes and types of molds. The water pump and sprinkler combination can be achieved to enhance the cleaning effect.

Benefits of technology

Achieve the flexible adjustment of the height of the lifting frame, adapt to the size of various molds, reduce the complexity of the adjustment of the cleaning device, improve the flexibility of operation, ensure thorough cleaning, reduce the residue and dirt in the mold, and use water spraying treatment through water spraying treatment Further improves the cleaning effect.

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Abstract

The utility model relates to the technical field of mold cleaning devices, and discloses a precast pile mold cleaning device which comprises a fixing seat, a placing plate is fixedly connected to the rear portion of the fixing seat, a first motor is fixedly connected to the upper portion of the placing plate, and the output end of the first motor is fixedly connected with a driving bevel gear. A driven bevel gear is connected to the front portion of the driving bevel gear in a meshed mode, a rotating rod is fixedly connected to the interior of the driven bevel gear, a gear is fixedly connected to the exterior of the rotating rod, rack plates are connected to one side of the gear in a meshed mode, and lifting frames are fixedly connected to the opposite sides of the two rack plates; the lifting frame is connected with a fixing plate through an electric telescopic rod. According to the mold cleaning device, the height of the lifting frame is convenient to adjust, the mold cleaning device can adapt to various molds of different sizes and types, thorough cleaning is ensured, water spraying treatment can be conducted, the cleaning effect is more thorough, and the molds are kept clean and tidy.
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Description

Technical Field

[0001] The utility model relates to the technical field of mold cleaning devices, in particular to a prefabricated pile mold cleaning device. Background Art

[0002] Precast pile molds are industrial equipment used to produce precast concrete piles. Precast piles are a structural element commonly used in construction and civil engineering, usually used to support structures such as buildings, bridges, docks, flood walls, etc. The inner wall of the mold must be kept smooth and clean to ensure the smooth and consistent surface of the precast pile. If the inner wall of the mold accumulates dirt, concrete residue or other impurities, these defects may leave marks on the precast pile, reducing its quality and performance, so a precast pile mold cleaning device is needed.

[0003] A Chinese patent document with the search announcement number CN217476231U discloses a pipe pile mold cleaning device, which includes a pipe pile mold, a support plate, a vertical plate c and a turntable; two groups of vertical plates a and two groups of vertical plates b are vertically arranged at the bottom of the support plate, the two groups of vertical plates a are in rolling contact with the top of both sides of the pipe pile mold respectively, and the two groups of vertical plates b are in rolling contact with the outer walls of both sides of the pipe pile mold respectively; the vertical plate c is vertically arranged at the bottom of the support plate, and a support column is rotatably arranged on the vertical plate c; the turntable is arranged on the support column, and an annular gear ring is arranged on the turntable, and multiple groups of elastic cleaning plates are arranged on the outer peripheral wall of the annular gear ring; a power component for driving the annular gear ring to rotate is arranged on the support plate; a dust suction component for sucking concrete waste and a sweeping brush component for sweeping the inner wall of the pipe pile mold are arranged at the bottom of the support plate. The utility model has a simple structure, can be directly mounted on the pipe pile mold for use, is convenient and flexible to use, has a good cleaning effect, will not wet the inner wall of the pipe pile mold, and has high production efficiency. However, when using this method, it is inconvenient to adjust the height of the lifting frame, and a cleaning device with non-adjustable height may not be able to completely clean all parts of the inner wall of a larger or complex-shaped mold, which will cause dirt to remain inside the mold and reduce the quality and performance of the prefabricated piles. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a precast pile mold cleaning device, aiming to improve the problem that the precast pile mold cleaning device in the prior art is inconvenient to adjust the height of the lifting frame.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a prefabricated pile mold cleaning device, comprising a fixed seat, the rear portion of the fixed seat is fixedly connected to a placing plate, the upper portion of the placing plate is fixedly connected to a motor 1, the output end of the motor 1 is fixedly connected to an active bevel gear, the front portion of the active bevel gear is meshedly connected to a driven bevel gear, the interior of the driven bevel gear is fixedly connected to a rotating rod, the exterior of the rotating rod is fixedly connected to a gear, one side of the gear is meshedly connected to a rack plate, the opposite sides of the two rack plates are fixedly connected to a lifting frame, the lifting frame is connected to a fixed plate through an electric telescopic rod, the bottom of the fixed plate is fixedly connected to a motor box, the interior of the motor box is fixedly connected to a motor 2, the output end of the motor 2 is fixedly connected to a rotating shaft, the exterior of the rotating shaft is fixedly connected to a rotating disk, and the exterior of the rotating disk is fixedly connected to a cleaning component.

[0006] Furthermore, a pad is fixedly connected to the front of the fixing seat, a water tank is fixedly connected to the upper part of the pad, a water pump is fixedly connected to the right part of the water tank, an output end of the water pump is fixedly connected to a water outlet pipe, the other end of the water outlet pipe is fixedly connected to a nozzle, an input end of the water pump is fixedly connected to a connecting pipe, the other end of the connecting pipe is fixedly connected to the right part of the water tank.

[0007] Furthermore, the cleaning assembly includes a connecting rod, and a plurality of the connecting rods are fixedly connected to the outside of the turntable, and a cleaning brush is fixedly connected to the other end of the connecting rod.

[0008] Furthermore, the bottoms of the two fixing seats are fixedly connected with universal wheels.

[0009] Furthermore, the lifting frame is slidably connected to the inside of the fixing seat.

[0010] Furthermore, a positioning plate is fixedly connected to one side of the two fixing seats that are away from each other.

[0011] Furthermore, the two rotating rods are both rotatably connected to the interior of the positioning plate.

[0012] Furthermore, both sides of the bottom of the lifting frame are fixedly connected with electric telescopic rods.

[0013] Furthermore, the bottoms of the two electric telescopic rods are fixedly connected with a fixing plate.

[0014] Furthermore, a mold is provided at the lower part of the lifting frame.

[0015] The utility model has the following beneficial effects:

[0016] 1. In the utility model, the height of the lifting frame can be easily adjusted through the cooperation of multiple structures such as a rotating rod, a gear, a rack plate, a fixed plate and a motor box, so that it can adapt to molds of various sizes and types, reduce the complexity of adjusting the cleaning device when changing the mold, improve the flexibility of operation, help ensure thorough cleaning, and reduce the residue and dirt accumulated in the mold.

[0017] 2. In the utility model, through the cooperation of multiple structures such as a water storage tank, a connecting pipe, a water pump, a water outlet pipe and a nozzle, water spraying treatment is achieved, which can help wash away concrete residues, dirt and other impurities on the surface of the mold, making the cleaning effect more thorough and keeping the mold clean and tidy. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a front perspective view of a prefabricated pile mold cleaning device proposed by the utility model;

[0019] Figure 2 This is a left-side stereoscopic view of a prefabricated pile mold cleaning device proposed by the utility model;

[0020] Figure 3 A right perspective view of a prefabricated pile mold cleaning device proposed by the utility model;

[0021] Figure 4 for Figure 2 Enlarged view of point A in the middle.

[0022] Legend:

[0023] 1. Fixed seat; 2. Lifting frame; 3. Placement plate; 4. Motor 1; 5. Driving bevel gear; 6. Driven bevel gear; 7. Positioning plate; 8. Turntable; 9. Gear; 10. Rack plate; 11. Electric telescopic rod; 12. Fixed plate; 13. Motor box; 14. Motor 2; 15. Rotating shaft; 16. Turntable; 17. Connecting rod; 18. Cleaning brush; 19. Pad; 20. Water tank; 21. Connecting pipe; 22. Water pump; 23. Water outlet pipe; 24. Nozzle; 25. Mould; 26. Universal wheel. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Reference Figure 1-3The utility model provides an embodiment: a prefabricated pile mold cleaning device, comprising a fixed seat 1, a placement plate 3 is fixedly connected to the rear of the fixed seat 1, a motor 4 is fixedly connected to the upper part of the placement plate 3, an active bevel gear 5 is fixedly connected to the output end of the motor 4, the front part of the active bevel gear 5 is meshingly connected to the driven bevel gear 6, a rotating rod 8 is fixedly connected to the inside of the driven bevel gear 6, a gear 9 is fixedly connected to the outside of the rotating rod 8, a rack plate 10 is meshingly connected to one side of the gear 9, a lifting frame 2 is fixedly connected to the opposite side of the two rack plates 10, the lifting frame 2 is slidably connected to the inside of the fixed seat 1, a positioning plate 7 is fixedly connected to the side away from the two fixed seats 1, and the two rotating rods 8 are rotatably connected to the inside of the positioning plate 7.

[0026] The fixed seat 1 fixes the placement plate 3, the placement plate 3 fixes the motor 4, the motor 4 drives the active bevel gear 5 to rotate, the active bevel gear 5 drives the driven bevel gear 6 and the rotating rod 8 to rotate, the rotating rod 8 drives the gear 9 to rotate, so that the meshing rack plate 10 drives the lifting frame 2 to move up and down inside the fixed seat 1, and the positioning plate 7 fixes the rotating rod 8.

[0027] Reference Figure 2-3 The lifting frame 2 is connected to a fixed plate 12 through an electric telescopic rod 11, and a motor box 13 is fixedly connected to the bottom of the fixed plate 12. A motor 2 14 is fixedly connected to the inside of the motor box 13, and a rotating shaft 15 is fixedly connected to the output end of the motor 2 14. A turntable 16 is fixedly connected to the outside of the rotating shaft 15, and a cleaning component is fixedly connected to the outside of the turntable 16. The cleaning component includes a connecting rod 17, and a plurality of connecting rods 17 are fixedly connected to the outside of the turntable 16. A cleaning brush 18 is fixedly connected to the other end of the connecting rod 17. Universal wheels 26 are fixedly connected to the bottoms of the two fixed seats 1. A mold 25 is provided at the lower part of the lifting frame 2. The electric telescopic rods 11 are fixedly connected to both sides of the bottom of the lifting frame 2, and the bottoms of the two electric telescopic rods 11 are fixedly connected to the fixed plate 12.

[0028] The lifting frame 2 fixes the electric telescopic rod 11, and the electric telescopic rod 11 drives the motor box 13 and the motor 2 14 connected by the fixing plate 12 to move up and down. The motor 2 14 drives the rotating shaft 15 and the turntable 16 to rotate. The turntable 16 drives the cleaning brush 18 connected by the connecting rod 17 to rotate. The lifting frame 2 can be adjusted in height according to the size of the mold 25. Under the action of the universal wheel 26, the device is convenient to move, so that the mold 25 can be cleaned conveniently.

[0029] Reference Figure 1A pad 19 is fixedly connected to the front of the fixed seat 1, a water tank 20 is fixedly connected to the upper part of the pad 19, a water pump 22 is fixedly connected to the right part of the water tank 20, an output end of the water pump 22 is fixedly connected to a water outlet pipe 23, the other end of the water outlet pipe 23 is fixedly connected to a nozzle 24, an input end of the water pump 22 is fixedly connected to a connecting pipe 21, and the other end of the connecting pipe 21 is fixedly connected to the right part of the water tank 20.

[0030] The fixing seat 1 fixes the pad 19 , and the pad 19 fixes the water tank 20 . The water pump 22 is started to pump water from the inside of the water tank 20 through the connecting pipe 21 , and then the water is transported to the nozzle 24 through the water outlet pipe 23 .

[0031] Working principle: start motor 1 4, the output end of motor 1 4 drives the active bevel gear 5 to rotate, the active bevel gear 5 drives the meshing driven bevel gear 6 to rotate, the driven bevel gear 6 drives the rotating rod 8 and the gear 9 to rotate, so that the rack plate 10 drives the lifting frame 2 to move up and down, when the position of the lifting frame 2 is adjusted, under the action of the electric telescopic rod 11, the fixed plate 12 drives the motor box 13 and the motor 2 14 to adjust the position, so that the cleaning brush 18 contacts the inner surface of the mold 25, and at the same time start motor 2 14, the output end of motor 2 14 drives the rotating shaft 15 to rotate, the rotating shaft 15 rotates and drives the turntable 16 to rotate, the turntable 16 drives the cleaning brush 18 connected by the connecting rod 17 to rotate, so that the cleaning brush 18 rotates The inside of the mold 25 can be cleaned automatically, so that the height of the lifting frame 2 can be easily adjusted, and it can adapt to molds 25 of various sizes and types, reducing the complexity of adjusting the cleaning device when replacing the mold 25, improving the flexibility of operation, and helping to ensure thorough cleaning, reducing the residue and dirt accumulated in the mold 25, and starting the water pump 22. The water pump 22 pumps water from the inside of the water tank 20 through the connecting pipe 21, and the water is transported to the nozzle 24 through the outlet pipe 23, and finally sprayed out by the nozzle 24, thereby realizing water spraying treatment, which can help wash away concrete residues, dirt and other impurities on the surface of the mold 25, making the cleaning effect more thorough, and keeping the mold 25 clean and tidy.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A precast pile mold cleaning device, comprising a fixing seat (1), characterized in that: The rear part of the fixing seat (1) is fixedly connected to a placement plate (3), the upper part of the placement plate (3) is fixedly connected to a motor 1 (4), the output end of the motor 1 (4) is fixedly connected to a driving bevel gear (5), the front part of the driving bevel gear (5) is meshingly connected to a driven bevel gear (6), the interior of the driven bevel gear (6) is fixedly connected to a rotating rod (8), the exterior of the rotating rod (8) is fixedly connected to a gear (9), one side of the gear (9) is meshingly connected to a rack plate (10), and the two racks are connected to the driven bevel gear (6). The opposite side of the plate (10) is fixedly connected with a lifting frame (2), the lifting frame (2) is connected with a fixed plate (12) through an electric telescopic rod (11), the bottom of the fixed plate (12) is fixedly connected with a motor box (13), the interior of the motor box (13) is fixedly connected with a second motor (14), the output end of the second motor (14) is fixedly connected with a rotating shaft (15), the exterior of the rotating shaft (15) is fixedly connected with a rotating disk (16), and the exterior of the rotating disk (16) is fixedly connected with a cleaning component.

2. A precast pile mold cleaning device according to claim 1, characterized in that: The front part of the fixing seat (1) is fixedly connected to a pad (19), the upper part of the pad (19) is fixedly connected to a water tank (20), the right part of the water tank (20) is fixedly connected to a water pump (22), the output end of the water pump (22) is fixedly connected to a water outlet pipe (23), the other end of the water outlet pipe (23) is fixedly connected to a nozzle (24), the input end of the water pump (22) is fixedly connected to a connecting pipe (21), the other end of the connecting pipe (21) is fixedly connected to the right part of the water tank (20).

3. The precast pile mold cleaning device according to claim 1, characterized in that: The cleaning assembly comprises a connecting rod (17), a plurality of the connecting rods (17) are fixedly connected to the outside of the rotating disk (16), and a cleaning brush (18) is fixedly connected to the other end of the connecting rod (17).

4. The precast pile mold cleaning device according to claim 1, characterized in that: The bottoms of the two fixing seats (1) are fixedly connected with universal wheels (26).

5. The precast pile mold cleaning device according to claim 1, characterized in that: The lifting frame (2) is slidably connected inside the fixing seat (1).

6. The precast pile mold cleaning device according to claim 1, characterized in that: A positioning plate (7) is fixedly connected to the two fixed seats (1) at the sides away from each other.

7. A precast pile mold cleaning device according to claim 6, characterized in that: The two rotating rods (8) are both rotatably connected inside the positioning plate (7).

8. The precast pile mold cleaning device according to claim 1, characterized in that: Both sides of the bottom of the lifting frame (2) are fixedly connected with electric telescopic rods (11).

9. The precast pile mold cleaning device according to claim 1, characterized in that: The bottoms of the two electric telescopic rods (11) are fixedly connected to a fixing plate (12).

10. The precast pile mold cleaning device according to claim 1, characterized in that: A mold (25) is provided at the lower part of the lifting frame (2).

Citation Information

Patent Citations

  • Pipe pile mold cleaning device

    CN217476231U