Fixing device for ceramic tile processing

By designing a tile fixed device including hydraulic pumps, hydraulic cylinders, piston rods, pressure plates and elastic pads, the problem of tiles in the existing technologies due to excessive compression or damage due to squeezing And high quality.

CN222406582UActive Publication Date: 2025-01-28SHANDONG YIHAO CERAMICS CO LTD
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Patent Information

Application Number
CN202323299268.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-05
Publication Date
2025-01-28
Estimated Expiration
2033-12-05

AI Technical Summary

Technical Problem

When fixing ceramic tile tiles, existing ceramic tile processing devices are prone to scratches or damage on the surface of the ceramic tile due to excessive extrusion, which affects the appearance and use of the ceramic tile.

Method used

Design a fixed device including hydraulic pump, hydraulic cylinder, piston rod, pressure plate and elastic pad. Drive the piston rod in the hydraulic cylinder through the hydraulic pump to move downward, drive the pressure plate and elastic pad to the downward position, and gradually squeeze when the elastic pad is touched until the conductive touch was touched. extrusion.

Benefits of technology

Effectively avoid scratches or damage due to excessive squeezing tiles due to excessive squeeze, ensuring the perception and quality of tiles, and reducing building costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fixing device for ceramic tile processing, which belongs to the technical field of ceramic tile processing and comprises a working table, chip grooves are respectively arranged on two sides of the working table, four upright posts are fixedly connected to the top of the working table, a cross beam is fixedly connected to the tops of the four upright posts, a hydraulic pump is fixedly connected to the top of the cross beam, and the hydraulic pump is fixedly connected to the top of the working table. The bottom of the hydraulic pump is fixedly connected with a hydraulic cylinder, an inner cavity of the hydraulic cylinder is movably sleeved with a piston rod, the bottom of the piston rod is fixedly connected with a pressing plate, the bottom of the pressing plate is fixedly connected with an elastic pad, the elastic pad is made of an elastic material, and the upper surface and the lower surface of an inner cavity of the elastic pad are fixedly connected with conductive contact pieces respectively. According to the fixing device for ceramic tile processing, by controlling the distance that the pressing plate presses down and fixes ceramic tiles, the consequence that the surfaces of the ceramic tiles are scratched or even damaged due to excessive extrusion during fixing is prevented, and the problem that follow-up use of the ceramic tiles is affected due to the fact that the surfaces of the ceramic tiles are easily scratched by an existing fixing device is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tile processing, in particular to a fixing device for tile processing. Background Art

[0002] Ceramic tiles are a kind of acid- and alkali-resistant porcelain or stone material, which is made of refractory metal oxides and semi-metal oxides through grinding, mixing, pressing, glazing, and sintering. Ceramic tiles are widely used, especially for building decoration. Ceramic tiles for building decoration are produced in certain shapes and sizes. During the construction process, ceramic tiles often need to be cut to meet the actual needs of laying.

[0003] During the use of existing tile processing devices, manual operation is often used to cut tiles. It is difficult for workers to ensure stability when cutting tiles and the risk is high. A large amount of dust will also be generated during tile processing and cutting, which seriously affects the health of operators.

[0004] To solve the above problems, a Chinese patent discloses a cutting device for processing building tiles (Announcement No.: CN217802568U). By rotating the second screw, the second screw drives the second threaded sleeve, the movable plate, and the pressure plate to move downward, contact and fix with the top of the building tile, and start the water pump when cutting the tile. The water pump pumps out the water in the water tank cavity and sprays the water to the cutting part of the surface of the building tile through the water spray hood to avoid dust.

[0005] The existing patent provides a solution to the above problem. However, when the operator fixes the ceramic tile, the threaded sleeve drives the pressure plate to move on the screw to fix the ceramic tile. When the ceramic tile is fixed, the surface of the ceramic tile may be scratched or even damaged due to excessive squeezing, which affects the appearance and use of the ceramic tile. Summary of the invention

[0006] The utility model aims to provide a fixing device for processing ceramic tiles, which can solve the problem that ceramic tiles are scratched or even broken on the surface due to excessive squeezing when they are fixed, thus affecting the use of the ceramic tiles.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fixing device for processing ceramic tiles, comprising a workbench, with chip removal grooves respectively provided on both sides of the workbench, four columns fixedly connected to the top of the workbench, cross beams fixedly connected to the top of the four columns, a hydraulic pump fixedly connected to the top of the cross beam, a hydraulic cylinder fixedly connected to the bottom of the hydraulic pump, a piston rod movably sleeved in the inner cavity of the hydraulic cylinder, a pressure plate fixedly connected to the bottom of the piston rod, an elastic pad fixedly connected to the bottom of the pressure plate, the elastic pad is made of elastic material, conductive contacts are respectively fixedly connected to the upper and lower surfaces of the inner cavity of the elastic pad, two conductive contacts touch to send a signal to enable a controller to control the hydraulic pump to stop the hydraulic pressure, and the controller is fixedly connected to the top of the workbench.

[0008] Preferably, a fixed block is fixedly connected to the upper surface of the workbench near the edge, the fixed block is rotatably connected to a screw rod, the screw rod passes through the fixed block, both sides of the screw rod are respectively fixedly connected to linkage blocks, one side of the linkage block is fixedly connected to an adjustment plate, a stretching plate is provided at the bottom of the adjustment plate, and the stretching plate is fixedly connected to the workbench.

[0009] Preferably, telescopic rods are fixedly connected to both sides of the adjustment plate, and an auxiliary plate is fixedly connected to one side of the telescopic rod away from the adjustment plate.

[0010] Preferably, both of the chip removal grooves are provided with drainage holes.

[0011] Preferably, a plurality of buffer springs are fixedly connected to the inner cavity of the elastic pad.

[0012] Preferably, a spirit level is fixedly connected to the inner cavity of the adjustment plate, the outer shell of the spirit level is made of a light-transmitting material, the spirit level is filled with liquid, and bubbles float on the top of the liquid.

[0013] Preferably, the top surfaces of the adjustment plate and the auxiliary plate are provided with anti-slip grooves.

[0014] Preferably, a bolt is tightly disposed on the outer side wall of the upper end of the screw rod, and the upper end of the bolt passes through the fixing block and extends to the outside.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The present application sets a hydraulic pump on the workbench. The operator turns on the hydraulic pump, so that the piston rod in the hydraulic cylinder moves downward to drive the pressure plate to hydraulically fix the tiles on the workbench. The elastic pad on the lower surface of the pressure plate is gradually contacted and squeezed by the tiles, and the pressure plate gradually fixes the tiles on the workbench until the elastic pad is squeezed so that the two conductive contacts fixed on the upper and lower surfaces of the inner cavity touch each other. The conductive contacts send a signal to make the controller on the workbench control the hydraulic pump to stop the hydraulic pressure, thereby preventing the pressure plate from excessively squeezing the tiles, and avoiding scratches on the surface of the tiles or even damage to the tiles when the tiles are fixed, thereby affecting the appearance and use of the tiles.

[0017] 2. This application sets an adjustment plate on the workbench so that the adjustment plate and the pressure plate squeeze and fix the tiles, and drives the linkage block and the adjustment plate to fine-tune the angle by drilling the screw, so that the adjustment plate is parallel to the horizontal plane, ensuring that the position of the tiles remains horizontal during subsequent processing, avoiding affecting the subsequent processing and use of the tiles. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 This is the overall structural view of the utility model;

[0020] Figure 2 It is a partial structural top view of the utility model;

[0021] Figure 3 It is a partial structural side view of the utility model;

[0022] Figure 4 It is a cross-sectional view of the elastic pad of the utility model;

[0023] Figure 5 It is a cross-sectional view of the adjusting plate of the utility model.

[0024] Description of reference numerals:

[0025] 1. Workbench; 2. Column; 3. Beam; 4. Hydraulic pump; 5. Hydraulic cylinder; 6. Piston rod; 7. Pressure plate; 8. Elastic pad; 81. Buffer spring; 82. Conductive contact piece; 9. Adjustment plate; 91. Stretching plate; 92. Auxiliary plate; 93. Telescopic rod; 94. Linkage block; 95. Screw; 10. Chip groove; 11. Drain hole; 12. Fixed block; 13. Level; 131. Filling liquid; 132. Bubble. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figures 1 to 5 , the utility model provides a technical solution:

[0028] A fixing device for processing ceramic tiles comprises a workbench 1, with chip removal grooves 10 respectively provided on both sides of the workbench 1, four columns 2 fixedly connected to the top of the workbench 1, crossbeams 3 fixedly connected to the top of the four columns 2, a hydraulic pump 4 fixedly connected to the top of the crossbeam 3, a hydraulic cylinder 5 fixedly connected to the bottom of the hydraulic pump 4, a piston rod 6 movably sleeved in the inner cavity of the hydraulic cylinder 5, a pressure plate 7 fixedly connected to the bottom of the piston rod 6, an elastic pad 8 fixedly connected to the bottom of the pressure plate 7, the elastic pad 8 is made of elastic material, a plurality of buffer springs 81 fixedly connected to the inner cavity of the elastic pad 8, conductive contacts 82 fixedly connected to the upper and lower surfaces of the inner cavity of the elastic pad 8, respectively, two conductive contacts 82 touch to send a signal so that a controller controls the hydraulic pump 4 to stop the hydraulic pressure, and the controller is fixedly connected to the top of the workbench 1.

[0029] By adopting the above technical solution, when the operator needs to fix the ceramic tile, he places the ceramic tile at the center of the four columns 2 on the top of the workbench 1, and turns on the hydraulic pump 4 to transport the hydraulic oil to the hydraulic cylinder 5 at the bottom. The hydraulic cylinder 5 receives the hydraulic oil and causes the piston rod 6 sleeved in the inner cavity to move downward, and the piston rod 6 drives the pressure plate 7 and the elastic pad 8 to move downward synchronously. Since the elastic pad 8 is made of elastic material, when the elastic pad 8 gradually contacts the ceramic tile, the elastic pad 8 squeezes the pressure plate 7 and the ceramic tile until the conductive contact pieces 82 on the upper and lower surfaces of the inner cavity of the elastic pad 8 touch, and a signal is sent to enable the controller fixed on the workbench 1 to control the hydraulic pump 4 to stop transporting hydraulic oil, so that the piston rod 6 in the hydraulic cylinder 5 stops moving and no longer continues to press down the ceramic tile, so as to prevent the ceramic tile surface from being subjected to excessive extrusion force, resulting in scratches or even damage on the ceramic tile surface. At this time, the ceramic tile is fixed on the workbench 1, and the elastic pad 8 and the buffer spring 81 fixed in the inner cavity can buffer the pressure on the ceramic tile when the pressure plate 7 presses down the ceramic tile. The fixing device can prevent the ceramic tile from being scratched on the surface by the fixing device when being fixed, or even being squeezed and broken, which affects the appearance and use of the ceramic tile and increases the construction cost.

[0030] Specifically, Figure 1As shown, a fixed block 12 is fixedly connected to the upper surface of the workbench 1 near the edge, and the fixed block 12 is rotatably connected to a screw 95, which passes through the fixed block 12, and linkage blocks 94 are fixedly connected on both sides of the screw 95, and an adjustment plate 9 is fixedly connected on one side of the linkage block 94. A stretching plate 91 is provided at the bottom of the adjustment plate 9, and the stretching plate 91 is fixedly connected to the workbench 1, and telescopic rods 93 are fixedly connected on both sides of the adjustment plate 9, and an auxiliary plate 92 is fixedly connected on the side of the telescopic rod 93 away from the adjustment plate 9.

[0031] By adopting the above technical solution, when the upper surface of the workbench 1 is inclined with the horizontal plane, the operator rotates the screw 95 so that the screw 95 drives the adjusting plate 9 to rotate until the adjusting plate 9 is parallel to the horizontal plane. The operator stretches the telescopic plate 91 according to the rotation angle of the adjusting plate 9 so that the bottom of the adjusting plate 9 fits with the top of the telescopic plate 91, and the adjusting plate 9 is supported by the telescopic plate 91. When the length of the tile is too long, the auxiliary plates 92 on both sides of the adjusting plate 9 are pulled to stretch the telescopic rod 93 connecting the adjusting plate 9 and the auxiliary plates 92, and at the same time make the auxiliary plates 92 parallel to the horizontal plane, thereby increasing the force points where the tiles are pressed, reducing the pressure on the connection between the tiles and the elastic pads 8, and preventing damage to the tile surface.

[0032] Specifically, Figure 1 As shown, both chip flutes 10 are provided with drainage holes 11 .

[0033] By adopting the above technical solution, when cutting tiles, water needs to be sprayed to prevent dust, and waste water is discharged from the workbench 1 through the drainage hole 11 and then collected to prevent sewage from flowing freely.

[0034] Specifically, Figure 1 As shown, a level 13 is fixedly connected to the inner cavity of the adjustment plate 9 , the outer shell of the level 13 is made of a light-transmitting material, there is a filling liquid 131 in the level 13 , and bubbles 132 float on the top of the filling liquid 131 .

[0035] By adopting the above technical solution, the operator can judge the inclination angle of the adjustment plate 9 and the horizontal plane by observing the level 13 and according to the position of the bubble 132 at the top of the filling liquid 131 in the filling liquid 131, so as to facilitate the operator to adjust the angle.

[0036] Specifically, Figure 1 As shown, the top surfaces of the adjustment plate 9 and the auxiliary plate 92 are provided with anti-slip grooves.

[0037] By adopting the above technical solution, the anti-slip grooves on the top surfaces of the adjusting plate 9 and the auxiliary plate 92 prevent the tiles on the top of the adjusting plate 9 and the auxiliary plate 92 from sliding when being fixed, resulting in the tiles being unable to be effectively fixed.

[0038] Specifically, Figure 3As shown, a bolt is tightly disposed on the outer side wall of the upper end of the screw rod 95 , and the upper end of the bolt passes through the fixing block 12 and extends to the outside.

[0039] By adopting the above technical solution, the operator needs to loosen the bolt before adjusting the angle of the screw rod 95. After the adjustment is completed, the bolt is rotated in the opposite direction again so that the lower end of the bolt is pressed against the outer wall of the screw rod to fix the screw rod 95 and prevent the screw rod 95 from rotating.

[0040] Working principle: When the operator needs to fix the tile, the operator places the tile at the center of the four columns 2 on the top of the workbench 1. When the upper surface of the workbench 1 is inclined with the horizontal plane, the operator rotates the screw 95 so that the screw 95 drives the adjustment plate 9 to rotate until the adjustment plate 9 is parallel to the horizontal plane. The operator stretches the telescopic plate 91 according to the rotation angle of the adjustment plate 9 so that the bottom of the adjustment plate 9 fits with the top of the telescopic plate 91, and the adjustment plate 9 is supported by the telescopic plate 91. When the length of the tile is too long, the auxiliary plates 92 on both sides of the adjustment plate 9 are pulled to stretch the telescopic rod 93 connecting the adjustment plate 9 and the auxiliary plate 92, and at the same time make the auxiliary plate 92 parallel to the horizontal plane. The operator turns on the hydraulic pump 4 The hydraulic oil is delivered to the hydraulic cylinder 5 at the bottom. The hydraulic cylinder 5 receives the hydraulic oil and causes the piston rod 6 connected to the inner cavity to move downward. The piston rod 6 drives the pressure plate 7 and the elastic pad 8 to move downward synchronously. Since the elastic pad 8 is made of elastic material, when the elastic pad 8 gradually contacts the tile, the elastic pad 8 squeezes the pressure plate 7 and the tile until the conductive contact pieces 82 on the upper and lower surfaces of the inner cavity of the elastic pad 8 touch each other, and a signal is sent to make the controller fixed on the workbench 1 control the hydraulic pump 4 to stop delivering hydraulic oil, so that the piston rod 6 in the hydraulic cylinder 5 stops moving and no longer continues to press down the tile, so as to prevent the tile surface from being subjected to excessive extrusion force, which may cause scratches or even damage to the tile surface. At this time, the tile is fixed on the workbench 1.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A fixing device for processing tiles, comprising a workbench (1) and a piston rod (6), characterized in that: The workbench (1) is provided with chip removal grooves (10) on both sides. The top of the workbench (1) is fixedly connected to four columns (2). The tops of the four columns (2) are fixedly connected to a crossbeam (3). The top of the crossbeam (3) is fixedly connected to a hydraulic pump (4). The bottom of the hydraulic pump (4) is fixedly connected to a hydraulic cylinder (5). The inner cavity of the hydraulic cylinder (5) is movably sleeved with a piston rod (6). The bottom of the piston rod (6) is fixedly connected to a pressure plate (7). The bottom of the pressure plate (7) is fixedly connected to an elastic pad (8). The elastic pad (8) is made of elastic material. The upper and lower surfaces of the inner cavity of the elastic pad (8) are fixedly connected to conductive contact sheets (82). When two conductive contact sheets (82) touch each other, a signal is sent to enable a controller to control the hydraulic pump (4) to stop the hydraulic pressure. The controller is fixedly connected to the top of the workbench (1).

2. A fixing device for tile processing according to claim 1, characterized in that: A fixed block (12) is fixedly connected to the upper surface of the workbench (1) near the edge, and the fixed block (12) is rotatably connected to a screw rod (95), and the screw rod (95) passes through the fixed block (12). Both sides of the screw rod (95) are respectively fixedly connected to linkage blocks (94), and one side of the linkage block (94) is fixedly connected to an adjustment plate (9), and a stretching plate (91) is provided at the bottom of the adjustment plate (9), and the stretching plate (91) is fixedly connected to the workbench (1).

3. A fixing device for tile processing according to claim 2, characterized in that: Telescopic rods (93) are fixedly connected to both sides of the adjustment plate (9), and an auxiliary plate (92) is fixedly connected to the side of the telescopic rod (93) away from the adjustment plate (9).

4. A fixing device for tile processing according to claim 1, characterized in that: The two chip removal grooves (10) are both provided with drainage holes (11).

5. A fixing device for tile processing according to claim 1, characterized in that: A plurality of buffer springs (81) are fixedly connected to the inner cavity of the elastic pad (8).

6. A fixing device for tile processing according to claim 2, characterized in that: The inner cavity of the adjustment plate (9) is fixedly connected to a spirit level (13); the outer shell of the spirit level (13) is made of a light-transmitting material; a filling liquid (131) is contained in the spirit level (13); bubbles (132) float on the top of the filling liquid (131).

7. A fixing device for tile processing according to claim 3, characterized in that: The top surfaces of the adjustment plate (9) and the auxiliary plate (92) are both provided with anti-slip grooves.

8. A fixing device for processing tiles according to claim 2, characterized in that: A bolt is tightly arranged on the outer side wall of the upper end of the screw rod (95), and the upper end of the bolt passes through the fixing block (12) and extends to the outside.

Citation Information

Patent Citations

  • Cutting device for building ceramic tile processing

    CN217802568U