Flange plate mold convenient to eject
By designing automated the top components and buffering positioning components, the scratch and accuracy of existing flange plate molds caused by manual operation during the release process, realized the automation of the flange disk Accuracy and reduce noise.
Patent Information
- Application Number
- CN202420786387.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The existing flange molds require manual operation during the demolding process, which can easily cause flange scratches. The mould movement trajectory is easily deviated after long-term use, affecting the processing accuracy and generating large noise.
Design a convenient flange plate mold, and the top components are set up inside the mold, including sleeves, sliders, transmission rods, gears, and driving motors. When the top rod component provides a buffer effect when the top is out, protect the flange plate.
The automated molding and replacement of the flange disk reduces the labor intensity of manual operations, avoids scratches of flange disk, and reduces the noise and vibration by buffering positioning components, and improves the processing accuracy.
Smart Images

Figure CN222406793U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flange moulds, in particular to a flange plate mould which is convenient for ejection. Background Art
[0002] Flange, also known as flange flange or flange, is a part that connects pipes to each other and is used to connect pipe ends. It is also used as flange on equipment inlet and outlet for connection between two equipments. Flange mold is a device used to make flange, and the flange is cast through the shape of the mold.
[0003] The following problems still exist in actual use:
[0004] (1) In the prior art, after the casting is completed, the flange workpiece needs to be demoulded manually using tools, which not only increases the labor intensity of the personnel, but also the tools are prone to scratch the flange workpiece during the demoulding process, causing damage to the flange workpiece.
[0005] (2) When the mold is used for a long time, the upper mold moves up and down continuously. After multiple movements, the movement trajectory of the upper mold is easy to deviate, affecting the processing accuracy of the workpiece. In addition, the buffering and shock absorption performance is poor, and the vibration generated during the stamping process is large, which will produce a lot of noise. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model provides a flange mold that is easy to eject. After the flange is formed inside the mold, the flange can be ejected from the lower mold, which is convenient for mold removal and replacement. At the same time, the ejector rod assembly can play a buffering role when ejecting the flange, thereby protecting the flange from scratches, thereby solving the problems raised in the background technology.
[0007] The utility model provides the following technical solution: a flange plate mold convenient for ejection, comprising a base, a lower mold is fixedly connected to the top side of the base, and an ejection assembly is arranged inside the base;
[0008] The ejection assembly includes a sleeve, a slide rod, a mounting plate, a transmission rod, a gear and a driving motor. There are two sleeves, which are respectively arranged at the two ends of the inner part of the base. A slide rod is arranged inside the sleeve, and an ejection rod assembly is arranged on the top of the slide rod. Mounting plates are arranged at both ends of the inner bottom of the base, a transmission rod is arranged between the two mounting plates, gears are arranged at both ends of the surface of the transmission rod, and a driving motor is arranged on one side of one of the mounting plates.
[0009] Preferably, an upper mold is provided on the top side of the lower mold, and buffer positioning assemblies are provided on both sides of the lower mold and the upper mold, the buffer positioning assemblies include a positioning block, a positioning groove, a buffer pad and a positioning rod, both side surfaces of the lower mold are fixedly connected with the positioning blocks, a positioning groove is provided on the upper surface of the positioning block, a buffer pad is provided at the inner bottom of the positioning groove, and both side surfaces of the upper mold are fixedly connected with the positioning rod.
[0010] Preferably, the sleeve is fixedly connected to the inner bottom of the base, the slide rod is slidably connected to the sleeve, the mounting plate is fixedly connected to the inner bottom of the base, both ends of the transmission rod are rotatably connected to the mounting plate, the gear is fixedly connected to the surface of the transmission rod, and the gear and the slide rod are meshed with each other, the drive motor is fixedly connected to one of the mounting plates and the output shaft is fixedly connected to one end of the transmission rod.
[0011] Preferably, the ejector rod assembly includes a push rod, a buffer spring, and a limit slider. The top of the slide rod is slidably connected to the push rod, the bottom end of the push rod is fixedly connected to the buffer spring, and both sides of the bottom of the push rod are fixedly connected to the limit sliders.
[0012] Preferably, the top end of the push rod is located at the inner wall of the lower mold, and the bottom end of the buffer spring is fixedly connected to the inner wall of the slide rod.
[0013] Preferably, gas rods are fixedly mounted at the four corners of the upper surface of the base, the output shafts of the gas rods are fixedly connected to the top plate, and the upper mold is fixedly connected to the bottom side of the top plate.
[0014] Preferably, the positioning rod and the positioning groove have the same model, and the buffer pad is made of rubber.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] 1. The flange mold that is easy to eject is provided with an ejection component. After the flange inside the mold is formed, the flange can be ejected from the lower mold, which is convenient for mold removal and replacement. At the same time, the ejector rod component can play a buffering role when ejecting the flange, which can protect the flange from scratches.
[0017] 2. For the flange mold that is easy to eject, during the mold closing process, the positioning rod enters the positioning groove to ensure that the upper mold and the lower mold are accurately positioned relative to each other. When the positioning rod enters the buffer pad and the bottom hits the buffer pad, the impact force can be absorbed by the buffer pad to achieve a buffering effect and reduce the noise generated. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of the utility model device;
[0019] Figure 2This is a schematic diagram of the structure of the ejector assembly of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the ejector rod assembly of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the buffer positioning component of the utility model.
[0022] In the figure: 1. base; 2. lower mold; 3. ejector assembly; 301. sleeve; 302. slide rod; 303. mounting plate; 304. transmission rod; 305. gear; 306. drive motor; 4. ejector rod assembly; 401. ejector rod; 402. buffer spring; 403. limit slider; 5. gas rod; 6. ejector plate; 7. upper mold; 8. buffer positioning assembly; 801. positioning block; 802. positioning groove; 803. buffer pad; 804. positioning rod. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1 to Figure 2 , a flange plate mold for convenient ejection, including a base 1, a lower mold 2 is fixedly connected to the top side of the base 1, an ejection assembly 3 is arranged inside the base 1, and the ejection assembly 3 includes a sleeve 301, a slide bar 302, a mounting plate 303, a transmission rod 304, a gear 305 and a driving motor 306, the number of sleeves 301 is two and they are respectively arranged at the two ends of the inside of the base 1, a slide bar 302 is arranged inside the sleeve 301, and an ejection rod assembly 4 is arranged on the top of the slide bar 302, mounting plates 303 are arranged at both ends of the inner bottom of the base 1, a transmission rod 304 is arranged between the two mounting plates 303, gears 305 are arranged at both ends of the surface of the transmission rod 304, and a driving motor 306 is arranged on one side of one mounting plate 303;
[0025] By providing an ejector assembly 3, after the flange is formed inside the mold, the flange can be ejected from the lower mold 2, which is convenient for mold removal and replacement. At the same time, the ejector rod assembly 4 can play a buffering role when ejecting the flange, thereby protecting the flange from scratches.
[0026] See also Figure 1 to Figure 2, the sleeve 301 is fixedly connected to the inner bottom of the base 1, the slide bar 302 is slidably connected to the sleeve 301, the mounting plate 303 is fixedly connected to the inner bottom of the base 1, both ends of the transmission rod 304 are rotatably connected to the mounting plate 303, the gear 305 is fixedly connected to the surface of the transmission rod 304, and the gear 305 and the slide bar 302 are meshed with each other, the driving motor 306 is fixedly connected to one of the mounting plates 303, and the output shaft is fixedly connected to one end of the transmission rod 304;
[0027] When demoulding is required, the drive motor 306 is started to drive the transmission rod 304 to rotate, and at the same time drives the gear 305 to rotate. The gear 305 drives the slide rod 302 to move upward, thereby driving the ejector rod 401 to move upward, gradually applying supporting force to the flange to eject the flange.
[0028] See also Figures 2 to 3 The ejector rod assembly 4 includes an ejector rod 401, a buffer spring 402, and a limit slider 403. The top of the slide bar 302 is slidably connected to the ejector rod 401, the bottom end of the ejector rod 401 is fixedly connected to the buffer spring 402, and both sides of the bottom of the ejector rod 401 are fixedly connected to the limit slider 403. The top of the ejector rod 401 is located at the inner wall of the lower mold 2, and the bottom end of the buffer spring 402 is fixedly connected to the inner wall of the slide bar 302.
[0029] When the push rod 401 pushes out of the flange, the push rod 401 moves downward under the influence of the flange gravity to squeeze the buffer spring 402, so that the buffer spring 402 is compressed under pressure. The compression deformation of the buffer spring 402 can play a buffering role and protect the flange from scratches.
[0030] See also Figure 1 and Figure 4 , gas rods 5 are fixedly installed at the four corners of the upper surface of the base 1, the output shaft of the gas rod 5 is fixedly connected to the top plate 6, the upper mold 7 is fixedly connected to the bottom side of the top plate 6, and buffer positioning components 8 are arranged on both sides of the lower mold 2 and the upper mold 7. The buffer positioning component 8 includes a positioning block 801, a positioning groove 802, a buffer pad 803 and a positioning rod 804. The two side surfaces of the lower mold 2 are fixedly connected with the positioning blocks 801, the upper surface of the positioning block 801 is provided with a positioning groove 802, and the inner bottom of the positioning groove 802 is provided with a buffer pad 803. The two side surfaces of the upper mold 7 are fixedly connected with positioning rods 804, the positioning rods 804 are consistent with the model of the positioning groove 802, and the material of the buffer pad 803 is rubber;
[0031] During the mold closing process, the positioning rod 804 enters the positioning groove 802 to ensure that the upper mold 7 and the lower mold 2 are accurately positioned relative to each other, and when the positioning rod 804 enters the buffer pad 803 and the bottom hits the buffer pad 803, the impact force can be absorbed by the buffer pad 803 to achieve a buffering effect and reduce the noise generated.
[0032] In the utility model, the working steps of the device are as follows:
[0033] The first step: when the flange inside the mold is formed and needs to be demoulded, the driving motor 306 is started to drive the transmission rod 304 to rotate, and the gear 305 is driven to rotate at the same time. The gear 305 drives the slide bar 302 to move upward, thereby driving the ejector rod 401 to move upward, gradually applying a supporting force to the flange to eject the flange. When the ejector rod 401 ejects the flange, the ejector rod 401 moves downward under the influence of the gravity of the flange to squeeze the buffer spring 402, so that the buffer spring 402 is compressed by pressure. The compression deformation of the buffer spring 402 can play a buffering role, which can protect the flange from scratches, and when the ejector rod 401 moves, it can drive the limit slider 403 to move to limit the ejector rod 401;
[0034] The second step: during the mold closing process, when the upper mold 7 moves toward the lower mold 2, it can drive the positioning rod 804 to move downward, and drive the positioning rod 804 to enter the positioning groove 802, which can ensure that the upper mold 7 and the lower mold 2 are accurately positioned relative to each other, and when the positioning rod 804 enters the buffer pad 803 and the bottom hits the buffer pad 803, the impact force can be absorbed by the buffer pad 803, which has a buffering effect and reduces the noise generated.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A flange mold for convenient ejection, comprising a base (1), characterized in that: A lower mold (2) is fixedly connected to the top side of the base (1), and an ejection assembly (3) is arranged inside the base (1); The ejection assembly (3) comprises a sleeve (301), a slide bar (302), a mounting plate (303), a transmission rod (304), a gear (305) and a driving motor (306); the number of the sleeves (301) is two and they are arranged at two ends of the interior of the base (1), respectively; a slide bar (302) is arranged inside the sleeve (301), and an ejection rod assembly (4) is arranged on the top of the slide bar (302); mounting plates (303) are arranged at both ends of the inner bottom of the base (1); a transmission rod (304) is arranged between the two mounting plates (303); gears (305) are arranged at both ends of the surface of the transmission rod (304); and a driving motor (306) is arranged on one side of one of the mounting plates (303).
2. The flange mold for convenient ejection according to claim 1, characterized in that: An upper mold (7) is arranged on the top side of the lower mold (2), and buffer positioning components (8) are arranged on both sides of the lower mold (2) and the upper mold (7), and the buffer positioning components (8) include a positioning block (801), a positioning groove (802), a buffer pad (803) and a positioning rod (804). The two side surfaces of the lower mold (2) are fixedly connected to the positioning blocks (801), the upper surface of the positioning block (801) is provided with a positioning groove (802), and the inner bottom of the positioning groove (802) is provided with a buffer pad (803), and the two side surfaces of the upper mold (7) are fixedly connected to the positioning rod (804).
3. The flange mold for convenient ejection according to claim 1, characterized in that: The sleeve (301) is fixedly connected to the inner bottom of the base (1), the slide bar (302) is slidably connected to the sleeve (301), the mounting plate (303) is fixedly connected to the inner bottom of the base (1), both ends of the transmission rod (304) are rotatably connected to the mounting plate (303), the gear (305) is fixedly connected to the surface of the transmission rod (304), and the gear (305) and the slide bar (302) are meshed with each other, and the drive motor (306) is fixedly connected to one of the mounting plates (303) and the output shaft is fixedly connected to one end of the transmission rod (304).
4. The flange mold for convenient ejection according to claim 1, characterized in that: The ejector rod assembly (4) comprises an ejector rod (401), a buffer spring (402), and a limit slider (403); the top of the slide rod (302) is slidably connected to the ejector rod (401); the bottom end of the ejector rod (401) is fixedly connected to the buffer spring (402); and both sides of the bottom of the ejector rod (401) are fixedly connected to the limit sliders (403).
5. The flange mold for convenient ejection according to claim 4, characterized in that: The top end of the push rod (401) is located at the inner wall of the lower mold (2), and the bottom end of the buffer spring (402) is fixedly connected to the inner wall of the slide rod (302).
6. The flange mold for convenient ejection according to claim 2, characterized in that: Gas rods (5) are fixedly mounted at the four corners of the upper surface of the base (1); the output shaft of the gas rod (5) is fixedly connected to a top plate (6); and the upper mold (7) is fixedly connected to the bottom side of the top plate (6).
7. The flange mold for convenient ejection according to claim 2, characterized in that: The positioning rod (804) matches the positioning groove (802) in type, and the buffer pad (803) is made of rubber.
Citation Information
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