Novel efficient filter screen plate of extruder

By designing a rotating filter component in the extruder and cleaning the brush filter board, the problem of low production efficiency and poor filtering effect due to the blockage of traditional filter boards have achieved more efficient filtration and more stable stable Product quality.

CN222407067UActive Publication Date: 2025-01-28DALIAN SECOND RUBBER & PLASTIC MASCH CO LTD
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Patent Information

Application Number
CN202420075650.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-12
Publication Date
2025-01-28
Estimated Expiration
2034-01-12

AI Technical Summary

Technical Problem

The filter mesh plate of traditional extruders is prone to clogging the filter holes due to particle impurities, resulting in frequent shutdown and cleaning, reducing production efficiency, and unable to completely remove fine particle impurities, affecting the filtration effect.

Method used

Design a squeeze filter plate that includes rotating filter components and cleaning the brush. The rotating filter components can avoid the obstruction of the granular impurities through the axis bearing and the combination of the motion of the gear; clean up the surface of the filtering sheet in real time, and keep the track open.

Benefits of technology

Effectively avoid the blockage of particles, improve the filtering effect and product quality, simplify the cleanup process, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of extruders, and discloses a novel efficient filter screen plate of an extruder, which comprises an extrusion device body, the output end of the extrusion device body is connected with a filter box, the filter box is divided into an upper group of filter sub-boxes, a lower group of filter sub-boxes and a motor box, and the outer side of the filter box is magnetically attracted with a discharge box; a butt joint pipe penetrates through the interior of the filtering branch box front and back, one end of the butt joint pipe communicates with an output shaft of the extrusion device body, the other end of the butt joint pipe is sleeved with a bearing piece, the bearing piece is detachably connected with a filter screen assembly, the bearing piece is sleeved with a driven gear, and a connecting hole is formed in the connecting position of the motor box and the filtering branch box; a driving mechanism for driving the driven gear to rotate is arranged in the motor box, and a cleaning brush is mounted on the inner side of the filtering sub-box; according to the novel filter screen plate disclosed by the utility model, the rotary filter screen assembly and the cleaning brush are matched for use, so that the problems of blockage and cleaning of a traditional filter screen plate are solved, and the filtering effect and the production efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of extruders, in particular to a novel and efficient filter screen plate of an extruder. Background Art

[0002] In the field of extruders, the function of the filter screen is to prevent particulate impurities from entering the extruder and ensure product quality. However, there are some problems with traditional filter screens. First, since particulate impurities can easily clog the filter holes during the extrusion process, frequent shutdowns are required for cleaning, resulting in low production efficiency. Second, even if there are some cleaning devices, such as jets and scrapers, fine particulate impurities cannot be completely removed, affecting the filtering effect.

[0003] The problems with traditional filter screens are: 1) particulate impurities can easily clog the filter holes, requiring frequent shutdowns for cleaning, resulting in low production efficiency; 2) fine particulate impurities cannot be completely removed, affecting the filtering effect.

[0004] Therefore, we propose a new and efficient filter plate for extruder. Utility Model Content

[0005] The utility model mainly solves the above-mentioned existing technical problems and provides a new and efficient filter screen plate for an extruder.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a new type of efficient filter plate for an extruder, comprising an extruder body, wherein the output end of the extruder body is connected with a filter box, which is divided into two groups of upper and lower filter boxes and a motor box, and a discharge box is magnetically attracted to the outside of the filter box; a docking tube is passed through the interior of the filter box from front to back, one end of the docking tube is connected with the output shaft of the extruder body, and the other end of the docking tube faces the direction of the filter body, and a bearing is sleeved on the outside of the end facing the direction of the filter body, and a filter assembly is detachably connected to the outer edge of the bearing assembly, and the filter assembly rotates synchronously with the bearing assembly, and a driven gear is sleeved on the outside of the bearing assembly, a connecting hole is opened at the connection between the motor box and the filter box, and a driving mechanism for driving the driven gear to rotate is arranged inside the motor box, and a cleaning brush for cleaning the surface of the filter assembly is installed on the inside of the filter box.

[0007] Preferably, the driving mechanism includes a driving gear located inside the motor box, the output shaft of the driving gear is connected to the motor 2, and the lower end portion of the motor 2 extends downward into the connecting hole to mesh with the corresponding driven gear.

[0008] Preferably, the filter assembly comprises a circular filter body, a fixing bolt is threadedly connected to the edge of the filter body, and a threaded hole threadedly connected to the fixing bolt is provided at the edge of the butt joint.

[0009] Preferably, at least one group of cleaning brushes is arranged inside the filter sub-box, and the free ends of the cleaning brushes extend to the center of the filter body.

[0010] Preferably, the discharge box is of a trapezoidal structure, and a discharge port is provided at the bottom opening of the discharge box, and the discharge box is a magnetic connecting tube.

[0011] Preferably, a supporting leg is provided at the bottom of the extrusion device body, a motor is connected to the tail of the extrusion device body, and a feed pipe is vertically installed outside the extrusion device body.

[0012] Beneficial Effects

[0013] The utility model provides a new and efficient filter plate for an extruder, which has the following beneficial effects:

[0014] (1) The new and efficient filter plate of the extruder can prevent the clogging of the filter holes by particulate impurities during the extrusion process by setting a rotating filter assembly, thereby improving the filtering effect.

[0015] At the same time, a cleaning brush is installed inside the filter sub-box to clean the surface of the filter assembly in real time, keep the filter holes unobstructed, and further improve the filtering effect.

[0016] Through the above working principle and improvement, the new and efficient filter plate of this extruder can filter impurities in the extrudate more effectively and improve the quality and purity of the product. At the same time, the equipment has the functions of simple structure, convenient operation and good cleaning effect.

[0017] (1) The extruder's new high-efficiency filter plate and the detachable filter assembly make cleaning and maintenance more convenient. When the filter hole is blocked by impurities, the filter assembly can be easily removed for cleaning, thoroughly removing impurities in the hole and maintaining the stability of the filtering effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0019] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0020] Figure 1 This is an overall schematic diagram of the extruder of the utility model;

[0021] Figure 2 This is a front view of the interior of the filter box of the utility model;

[0022] Figure 3 This is a side view of the interior of the filter box of the utility model.

[0023] Legend:

[0024] 1. Extrusion device body; 101. Support legs; 102. Feed pipe; 103. Motor 1; 2. Filter sub-box; 201. Butt pipe; 202. Bearing; 203. Driven gear; 3. Motor box; 301. Connecting hole; 302. Motor 2; 303. Driving gear; 4. Filter body; 401. Fixing bolt; 5. Cleaning brush; 6. Discharge box. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Embodiment: A new and efficient filter plate for an extruder, such as Figure 1-Figure 3 As shown, it includes an extrusion device body 1, the extrusion device body 1, the bottom of the extrusion device body 1 is provided with a supporting leg 101 for support, the tail of the extrusion device body 1 is connected to a motor 103, and a feed pipe 102 is vertically installed on the outside of the extrusion device body 1. The extrusion device body 1 inputs raw materials through the feed pipe 102, and the raw materials are formed into an extrudate of a certain shape through the heating and extrusion of the extrusion device body.

[0027] During the extrusion process, the extrudate passes through the filter screen inside the filter box. Some granular impurities may exist in the raw material. If these impurities enter the filter hole and block the channel, it will affect the quality and purity of the extrudate. By setting a rotating filter screen assembly, the channels on the filter screen can be constantly changed in position, so that impurities cannot be concentrated in one area to block the channels, thereby improving the filtering effect. The output end of the extrusion device body 1 is connected to the filter box, which is divided into two groups of upper and lower filter sub-boxes 2 and a motor box 3. The outer side of the filter box is magnetically attracted with a discharge box 6; the interior of the filter sub-box 2 is penetrated by a docking pipe 201 from front to back, and one end of the docking pipe 201 is connected to the output shaft of the extrusion device body 1, and the other end of the docking pipe 201 is facing the direction of the filter screen body 4, and is facing the filter screen body 4. A bearing member 202 is sleeved on the outer side of one end, and a filter assembly is detachably connected to the outer edge of the bearing member 202. The filter assembly rotates synchronously with the bearing member 202. A driven gear 203 is sleeved on the outer side of the bearing member 202. A connecting hole 301 is provided at the connection between the motor box 3 and the filter sub-box 2. A driving mechanism for driving the driven gear 203 to rotate is arranged inside the motor box 3. A cleaning brush 5 for cleaning the surface of the filter assembly is installed on the inner side of the filter sub-box 2. The rotation direction and speed of the driven gear 203 can be controlled by controlling the driving mechanism.

[0028] The driving mechanism includes a driving gear 303 located inside the motor box 3, the output shaft of the driving gear 303 is connected to the motor 2 302, the lower end portion of the motor 2 302 extends downwardly to the inside of the connecting hole 301 and is meshed and connected with the corresponding driven gear 203; the driven gear 203 can be controlled to rotate forward or reversely by being provided with a driving mechanism, and at the same time, the driven gear 203 rotates with the bearing member 202, and the bearing member 202 drives the outer detachable filter screen component to rotate, and the rotating filter screen component passes through different filter hole areas when the material inside the extrusion device body 1 is extruded outward, which can avoid the blockage of some particulate impurities during extrusion and affect the delivery situation, and at the same time, the outer side of the rotating filter screen component is cleaned with the corresponding end of the cleaning brush 5, and the surface of the filter screen mechanism is cleaned synchronously and in real time, and the filter holes on the filter screen component are cleared, while the filter holes are kept in a real-time unobstructed state.

[0029] The filter assembly includes a circular filter body 4 , a fixing bolt 401 is threadedly connected to the edge of the filter body 4 , and a threaded hole threadedly connected to the fixing bolt 401 is provided at the edge of the butt joint 201 .

[0030] At least one group of cleaning brushes 5 is disposed inside the filter sub-box 2 , and the free ends of the cleaning brushes 5 extend to the center of the filter body 4 .

[0031] The discharge box 6 is a trapezoidal structure, and a discharge port is provided at the bottom opening of the discharge box 6 . The discharge box 6 is a magnetic connecting tube.

[0032] The working principle of this utility model:

[0033] Raw material feeding: the raw material is fed into the extrusion device through the feed pipe 102; extrusion molding: the extrusion device body 1 heats and extrude the raw material to form an extrudate of a certain shape; the driving mechanism controls the rotation of the driving gear 303, thereby driving the driven gear 203, the bearing member 202 and the filter assembly to rotate. The rotation of the filter assembly can prevent the granular impurities from clogging the filter holes during the extrusion process and keep the filter holes unobstructed.

[0034] Cleaning the filter: The cleaning brush 5 is installed inside the filter sub-box 2, and its free end extends to the center of the filter body 4. When the filter body 4 rotates, the cleaning brush 5 can clean the surface of the filter assembly in real time, brush out impurities on the filter holes, and maintain the filtering effect.

[0035] Output product: After the extrudate is filtered by the filter body 4, it is discharged through the discharge port of the discharge box 6.

[0036] Compared with the prior art, this new and efficient filter plate for extruder has the following improvements:

[0037] Rotating filter assembly: By setting a rotating filter assembly, it is possible to avoid particle impurities clogging the filter holes during the extrusion process and improve the filtering effect.

[0038] Real-time cleaning: The cleaning brush 5 is installed inside the filter sub-box 2 to clean the surface of the filter assembly in real time, keep the filter holes unobstructed, and further improve the filtering effect.

[0039] Cleaning the filter surface: As the filter assembly rotates, the cleaning brush 5 can clean the filter surface in real time. It can contact the impurities on the filter and brush them out to keep the filter holes unobstructed. This can avoid the accumulation and blockage of impurities and ensure the stability and continuity of the filtering effect.

[0040] Improve filtration efficiency: By cleaning the filter surface in real time, the cleaning brush 5 can quickly and effectively remove impurities and prevent them from adhering to the filter body 4. This can keep the filter holes clean and improve filtration efficiency and product quality.

[0041] Through the above working principle and improvement, the new and efficient filter plate of this extruder can filter impurities in the extrudate more effectively and improve the quality and purity of the product. At the same time, the equipment has the practical functions of simple structure, convenient operation and good cleaning effect.

[0042] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A novel and efficient filter screen plate for an extruder, comprising an extruder body (1), characterized in that: The output end of the extrusion device body (1) is connected to a filter box, which is divided into two groups of upper and lower filter boxes (2) and a motor box (3); a discharge box (6) is magnetically attracted to the outside of the filter box; a butt joint pipe (201) runs through the inside of the filter box (2) from front to back; one end of the butt joint pipe (201) is connected to the output shaft of the extrusion device body (1); the other end of the butt joint pipe (201) faces the direction of the filter body (4); and a bearing member (202) is sleeved on the outside of the end facing the direction of the filter body (4); a filter assembly is detachably connected to the outer edge of the bearing member (202); the filter assembly rotates synchronously with the bearing member (202); a driven gear (203) is sleeved on the outside of the bearing member (202); a connection hole (301) is provided at the connection between the motor box (3) and the filter box (2); a driving mechanism for driving the driven gear (203) to rotate is arranged inside the motor box (3); and a cleaning brush (5) for cleaning the surface of the filter assembly is installed on the inside of the filter box (2).

2. A novel and efficient filter screen plate for an extruder according to claim 1, characterized in that: The driving mechanism comprises a driving gear (303) located inside the motor box (3); the output shaft of the driving gear (303) is connected to the second motor (302); the lower end portion of the second motor (302) extends downward to the inside of the connecting hole (301) and is meshed and connected with the corresponding driven gear (203).

3. A novel and efficient filter screen plate for an extruder according to claim 1, characterized in that: The filter assembly comprises a circular filter body (4), a fixing bolt (401) is threadedly connected to the edge of the filter body (4), and a threaded hole threadedly connected to the fixing bolt (401) is provided at the edge of the butt joint pipe (201).

4. A novel and efficient filter screen plate for an extruder according to claim 3, characterized in that: At least one group of cleaning brushes (5) is arranged inside the filter sub-box (2), and the free ends of the cleaning brushes (5) extend to the center of the filter screen body (4).

5. The novel and efficient filter screen plate for an extruder according to claim 1, characterized in that: The discharge box (6) is of a trapezoidal structure, and a discharge port is provided at the bottom opening of the discharge box (6), and the discharge box (6) is a magnetic connecting tube.

6. A novel and efficient filter plate for an extruder according to claim 1, characterized in that: The bottom of the extrusion device body (1) is provided with supporting legs (101), the tail of the extrusion device body (1) is connected to a motor 1 (103), and a feed pipe (102) is vertically installed outside the extrusion device body (1).

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