Polyethylene pipe extrusion device
By introducing a nozzle cooling system and shock absorption mechanism in the polyethylene tube extrusion device, the problem of overheating and vibration of the coolant is solved, and the efficiency and service life of the equipment are improved.
Patent Information
- Application Number
- CN202421188920.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The existing polyethylene pipe extrusion device needs to be replaced when the coolant is overheated, resulting in low efficiency and large vibration of the device, which affects the wear and use cost of parts.
A polyethylene tube extrusion device is designed, using a nozzle cooling system and a shock absorption mechanism. The nozzle drives the large gear rotation through the motor, and the coolant cools out the coolant to cool the pipeline; the shock absorption mechanism reduces the device vibration through the coordination of the spring and the damper.
The squeezed polyethylene tube temperature was reduced by the nozzle cooling system, and the processing efficiency and the efficiency of the device were improved; the shock absorption mechanism reduced the vibration and reduced the cost of parts and the cost of use.
Smart Images

Figure CN222407075U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyethylene pipes, and more specifically, to a polyethylene pipe extrusion device. Background Art
[0002] Polyethylene pipe (PE pipe) is a pipe made of polyethylene material, and its English name is Polyethylene. This kind of pipe has a wide range of applications in my country, among which water supply pipes and gas pipes are its two largest application markets.
[0003] When a general polyethylene pipe extrusion device is in use, the material is first passed through the feed port into the interior of the forming cylinder, and then the polyethylene pipe is formed through the cooling cylinder inside the forming cylinder. When the material enters below the feeding port, the material is passed through the feeding port into the interior of the forming cylinder to fill the holes above the polyethylene pipe to be formed, and then the formed polyethylene pipe is extruded through the internal extrusion mechanism. However, the extruded formed pipe is fixed in the cooling pipe by the internal coolant for cooling. After a long time of use, the coolant may overheat. In order to continue to have a good cooling effect, the coolant must be replaced, which will result in low efficiency, so it needs to be modified and optimized. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the utility model provides a polyethylene pipe extrusion device, which has the advantages of cooling and shock absorption.
[0005] To achieve the above object, the utility model provides the following technical solutions: a polyethylene pipe extrusion device, comprising wheels, a shock-absorbing base, and a shell, wherein the shock-absorbing base is fixedly arranged above the wheels, and the shell is movably arranged above the shock-absorbing base;
[0006] A cooling mechanism is rotatably disposed on one side of the housing;
[0007] The cooling mechanism includes a large gear fixedly arranged on one side of the shell, a fixing plate is fixedly installed on the side of the large gear, a water pipe is fixedly installed on the top of the fixing plate, the water pipe movably passes through the upper and lower sides of the fixing plate and is fixedly installed with a nozzle, a cooling box is fixedly installed on the other end of the water pipe, and the cooling box is fixedly arranged on the top of the shell, a motor 1 is fixedly installed on the side of the shell, a pinion 1 is fixedly installed above the transmission shaft of the motor 1, and the pinion 1 is meshed with the large gear, a motor 2 is fixedly installed on the other side of the shell, a pinion 2 is fixedly installed above the transmission shaft of the motor 2, and the pinion 2 is meshed with the large gear.
[0008] As a preferred technical solution of the utility model, it also includes:
[0009] The shock absorbing mechanism is fixedly arranged above the shock absorbing base;
[0010] The shock absorbing mechanism includes a spring fixedly arranged above the shock absorbing base, the other end of the spring is fixedly connected to the bottom of the shell, a damper is fixedly installed above the shock absorbing base, and the other end of the damper is fixedly connected to the bottom of the shell.
[0011] As a preferred technical solution of the utility model, it also includes: a feed port fixedly arranged above the shell, an extrusion groove is opened inside the shell, the extrusion groove and the feed port are interconnected, and a feeding port is opened above the shell, the feeding port and the extrusion groove are interconnected.
[0012] As a preferred technical solution of the utility model, it also includes a fixed block fixedly arranged inside the extrusion groove, a cooling pipe is fixedly installed inside the fixed block, the cooling pipe is fixedly passed through the left and right sides of the fixed block, and a water pumping pipe is movably installed inside the cooling pipe.
[0013] As a preferred technical solution of the utility model, there are six groups of shock absorbing mechanisms, which are evenly distributed above the shock absorbing base and are all fixedly connected to the bottom of the shell.
[0014] As a preferred technical solution of the utility model, the small gear 2 and the small gear 1 are only provided with partial teeth and are located on both sides of the large gear.
[0015] As a preferred technical solution of the utility model, the cooling pipe is located inside the extrusion groove and extends to the end of the extrusion groove.
[0016] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0017] 1. The utility model starts the motor 2 and the motor 1, and then starts the nozzle. When the small gear 2 is meshed with the large gear, it will drive the large gear to rotate. When the small gear 1 is meshed with the large gear, it will drive the large gear to rotate. The liquid inside the cooling box will be sprayed out through the nozzle to cool the extruded polyethylene tube. Compared with the traditional device, the device sprays water into the extruded polyethylene tube through the nozzle to cool it, thereby reducing the temperature of the extruded polyethylene tube, facilitating the processing of the extruded polyethylene tube, and improving the working efficiency of the device.
[0018] 2. After the utility model starts the device, the whole device generates vibration. When the device generates vibration, it will drive the shell to move downward and upward. When the top of the damper moves downward, the top of the spring will shrink downward, thereby reducing the shock of the whole device. Compared with the traditional device, the device can reduce the vibration generated by the device and the influence of the vibration on the internal parts of the device through the cooperation between the spring and the damper in the shock absorbing mechanism, reduce the wear between the internal parts of the device, and reduce the use cost of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 For this utility model Figure 1 A local enlarged schematic diagram of point A;
[0021] Figure 3 This is a schematic diagram of the side structure of the utility model;
[0022] Figure 4 For this utility model Figure 3 A local enlarged schematic diagram of point B;
[0023] Figure 5 This is a schematic diagram of the internal cross-sectional structure of the shell of the utility model;
[0024] Figure 6 For this utility model Figure 5 A partial enlarged schematic diagram of point C.
[0025] In the figure: 1. wheel; 2. shock-absorbing base; 3. spring; 4. damper; 5. housing; 6. cooling box; 7. water pipe; 8. fixing plate; 9. nozzle; 10. large gear; 11. small gear 1; 12. motor 1; 13. small gear 2; 14. motor 2; 15. feeding port; 16. feeding port; 17. cooling pipe; 18. water pumping pipe; 19. extrusion groove; 20. fixing block. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] like Figures 1 to 6As shown, the utility model provides a polyethylene pipe extrusion device, comprising a wheel 1, a shock-absorbing base 2, and a shell 5, wherein the shock-absorbing base 2 is fixedly arranged above the wheel 1, and the shell 5 is movably arranged above the shock-absorbing base 2;
[0028] A cooling mechanism is rotatably disposed on one side of the housing 5;
[0029] The cooling mechanism includes a large gear 10 fixedly arranged on one side of the shell 5, a fixed plate 8 is fixedly installed on the side of the large gear 10, a water pipe 7 is fixedly installed above the fixed plate 8, the water pipe 7 movably passes through the upper and lower sides of the fixed plate 8 and is fixedly installed with a nozzle 9, a cooling box 6 is fixedly installed on the other end of the water pipe 7, the cooling box 6 is fixedly arranged above the shell 5, a motor 12 is fixedly installed on the side of the shell 5, a pinion 11 is fixedly installed above the transmission shaft of the motor 12, and the pinion 11 and the large gear 10 are meshed with each other, a motor 2 14 is fixedly installed on the other side of the shell 5, a pinion 2 13 is fixedly installed above the transmission shaft of the motor 2 14, and the pinion 2 13 and the large gear 10 are meshed with each other.
[0030] When the staff uses the device, the extruded polyethylene tube needs to be cooled. First, by starting the motor 2 14 and the motor 1 12, and then starting the nozzle 9, the motor 2 14 and the motor 1 12 drive the pinion 2 13 and the pinion 1 11 to rotate in opposite directions. When the pinion 2 13 is meshed with the large gear 10, the large gear 10 will be driven to rotate. When the pinion 11 and the large gear 10 are meshed with each other, the large gear 10 will be driven to rotate. As the pinion 11 and the pinion 2 13 drive the large gear 10 to rotate at different time periods respectively, the nozzle 9 makes a semi-circular motion above the extrusion groove 19, and the liquid inside the cooling box 6 enters the interior of the nozzle 9 through the water pipe 7 and is sprayed out.
[0031] By starting motor 2 14 and motor 1 12, and then starting nozzle 9, when small gear 2 13 is meshed with large gear 10, it will drive large gear 10 to rotate, and when small gear 11 is meshed with large gear 10, it will drive large gear 10 to rotate, and the liquid inside cooling box 6 will be sprayed out through nozzle 9 to cool the extruded polyethylene tube. Compared with the traditional device, this device sprays water into the extruded polyethylene tube through nozzle 9 to cool it, thereby reducing the temperature of the extruded polyethylene tube, facilitating the processing of the extruded polyethylene tube, and improving the working efficiency of the device.
[0032] The device further includes: a shock absorbing mechanism, which is fixedly arranged above the shock absorbing base 2;
[0033] The shock absorbing mechanism includes a spring 3 fixedly arranged above the shock absorbing base 2, the other end of the spring 3 is fixedly connected to the bottom of the shell 5, a damper 4 is fixedly installed above the shock absorbing base 2, and the other end of the damper 4 is fixedly connected to the bottom of the shell 5.
[0034] When the device is started, due to its large weight, the entire device will vibrate. When the device vibrates, it will drive the shell 5 to move downward and upward. When the shell 5 moves downward, it will drive the top of the damper 4 to move downward. When the top of the damper 4 moves downward, the top of the spring 3 will shrink downward. When the damper 4 and the top of the spring 3 are compressed downward, the shell 5 will move as the top of the spring 3 and the damper 4 move downward. When the spring 3 and the damper 4 are compressed to the extreme, the spring 3 and the damper 4 will drive the shell 5 to move upward.
[0035] After starting the device, the entire device vibrates. When the device vibrates, it drives the shell 5 to move downward and upward. When the top of the damper 4 moves downward, the top of the spring 3 contracts downward, thereby reducing the shock of the entire device. Compared with traditional devices, this device can reduce the vibration generated by the device through the cooperation between the spring 3 and the damper 4 in the shock absorbing mechanism, reduce the impact of the vibration on the internal parts of the device, reduce the wear between the internal parts of the device, and reduce the use cost of the device.
[0036] Among them, it also includes: a feed port 16 fixedly arranged on the top of the shell 5, an extrusion groove 19 is opened inside the shell 5, the extrusion groove 19 is communicated with the feed port 16, and a feeding port 15 is opened on the top of the shell 5, and the feeding port 15 is communicated with the extrusion groove 19.
[0037] The internal material is thermoformed and extruded into the shape of a pipe, which improves the working efficiency of the device.
[0038] It also includes a fixed block 20 fixedly arranged inside the extrusion groove 19, and a cooling pipe 17 is fixedly installed inside the fixed block 20. The cooling pipe 17 is fixedly passed through the left and right sides of the fixed block 20, and a water pumping pipe 18 is movably installed inside the cooling pipe 17.
[0039] By placing a coolant inside the cooling tube 17 , the internal polyethylene tube can be quickly formed, and the internal coolant can be pumped out through the pumping tube 18 .
[0040] There are six groups of shock absorbing mechanisms in total, which are evenly distributed above the shock absorbing base 2 and are all fixedly connected to the bottom of the housing 5 .
[0041] It can minimize the vibration of the device with the greatest efficiency and reduce the wear between the internal parts of the device.
[0042] Among them, the small gear 2 13 and the small gear 1 11 are only provided with partial teeth and are located on both sides of the large gear 10 .
[0043] The large gear 10 can be driven to rotate at different time periods by the small gear 2 13 and the small gear 1 11, so that the nozzle 9 performs a semicircular motion above the extruded polyethylene tube.
[0044] The cooling pipe 17 is located inside the extrusion groove 19 and extends to the end of the extrusion groove 19 .
[0045] It can maximize the rapid cooling of materials at various locations inside the device and improve the efficiency of the cooling zone.
[0046] The working principle and use process of this utility model:
[0047] When the staff uses the device, the extruded polyethylene tube needs to be cooled. First, by starting the motor 2 14 and the motor 1 12, and then starting the nozzle 9, the motor 2 14 and the motor 1 12 drive the pinion 2 13 and the pinion 1 11 to rotate in opposite directions. When the pinion 2 13 is meshed with the large gear 10, the large gear 10 will be driven to rotate. When the pinion 11 and the large gear 10 are meshed with each other, the large gear 10 will be driven to rotate. As the pinion 11 and the pinion 2 13 drive the large gear 10 to rotate at different time periods respectively, the nozzle 9 makes a semi-circular motion above the extrusion groove 19, and the liquid inside the cooling box 6 enters the interior of the nozzle 9 through the water pipe 7 and is sprayed out.
[0048] When the device is started, due to its large weight, the entire device will vibrate. When the device vibrates, it will drive the shell 5 to move downward and upward. When the shell 5 moves downward, it will drive the top of the damper 4 to move downward. When the top of the damper 4 moves downward, the top of the spring 3 will shrink downward. When the damper 4 and the top of the spring 3 are compressed downward, the shell 5 will move as the top of the spring 3 and the damper 4 move downward. When the spring 3 and the damper 4 are compressed to the extreme, the spring 3 and the damper 4 will drive the shell 5 to move upward.
[0049] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A polyethylene pipe extrusion device, comprising a wheel (1), a shock-absorbing base (2), and a housing (5), characterized in that: The shock-absorbing base (2) is fixedly arranged above the wheel (1), and the housing (5) is movably arranged above the shock-absorbing base (2); A cooling mechanism is rotatably disposed on one side of the housing (5); The cooling mechanism comprises a large gear (10) fixedly arranged on one side of the housing (5); a fixing plate (8) is fixedly installed on the side of the large gear (10); a water pipe (7) is fixedly installed above the fixing plate (8); the water pipe (7) movably passes through the upper and lower sides of the fixing plate (8) and is fixedly installed with a nozzle (9); a cooling box (6) is fixedly installed on the other end of the water pipe (7); the cooling box (6) is fixedly arranged above the housing (5); a motor 1 (12) is fixedly installed on the side of the housing (5); a pinion 1 (11) is fixedly installed above the transmission shaft of the motor 1 (12); the pinion 1 (11) and the large gear (10) are meshed with each other; a motor 2 (14) is fixedly installed on the other side of the housing (5); a pinion 2 (13) is fixedly installed above the transmission shaft of the motor 2 (14); the pinion 2 (13) and the large gear (10) are meshed with each other.
2. A polyethylene pipe extrusion device according to claim 1, characterized in that: Also included are: A shock absorbing mechanism is fixedly arranged above the shock absorbing base (2); The shock absorbing mechanism comprises a spring (3) fixedly arranged above the shock absorbing base (2), the other end of the spring (3) being fixedly connected to the bottom of the outer shell (5), a damper (4) being fixedly installed above the shock absorbing base (2), the other end of the damper (4) being fixedly connected to the bottom of the outer shell (5).
3. A polyethylene pipe extrusion device according to claim 1, characterized in that: It also includes: a feed port (16) fixedly arranged above the outer shell (5); an extrusion groove (19) is provided inside the outer shell (5); the extrusion groove (19) and the feed port (16) are interconnected; and a feed filling port (15) is provided above the outer shell (5); the feed filling port (15) and the extrusion groove (19) are interconnected.
4. A polyethylene pipe extrusion device according to claim 1, characterized in that: It also includes a fixed block (20) fixedly arranged inside the extrusion groove (19), a cooling pipe (17) fixedly installed inside the fixed block (20), the cooling pipe (17) fixedly passes through the left and right sides of the fixed block (20), and a water pumping pipe (18) is movably installed inside the cooling pipe (17).
5. A polyethylene pipe extrusion device according to claim 2, characterized in that: There are six groups of shock absorbing mechanisms in total, which are evenly distributed above the shock absorbing base (2) and are all fixedly connected to the bottom of the outer shell (5).
6. A polyethylene pipe extrusion device according to claim 1, characterized in that: The small gear 2 (13) and the small gear 1 (11) are both provided with only partial teeth and are located on both sides of the large gear (10).
7. A polyethylene pipe extrusion device according to claim 4, characterized in that: The cooling pipe (17) is located inside the extrusion slot (19) and extends to the end of the extrusion slot (19).