Plastic uptake forming device
By designing quickly replacing the device in the suction molding machine, the problem of inconvenient installation of the activated carbon plate was solved, and the normal adsorption effect of the activated carbon plate and the convenience of exhaust gas treatment were realized.
Patent Information
- Application Number
- CN202420235226.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-01-31
AI Technical Summary
In existing blister molding machines, the fixed installation of activated carbon plates is inconvenient for replacement, resulting in long-term use affecting its normal adsorption effect.
Design a replacement device including sliding, activated carbon plates, handle, limited frames, limited blocks and springs to achieve rapid replacement of activated carbon plates.
By quickly replacing the activated carbon plate, maintaining its normal adsorption effect, reducing the pollution of the environment for the environment, and facilitating the treatment of exhaust gas.
Smart Images

Figure CN222407097U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vacuum forming, in particular to a vacuum forming device. Background Art
[0002] Blistering is a process for processing plastic products. During the blistering process, heated plastic sheets or plates are usually used to soften them and shape them into the desired shape. The softened plastic sheets or plates are then attached to the mold surface by vacuum suction, cooled and solidified. The blistering process has the advantages of low cost and high production efficiency, so it is widely used in food packaging, medical devices, electronic products and other fields.
[0003] A Chinese patent with announcement number CN220180124U discloses a thermoforming device, the key points of its technical solution are: it includes a workbench and an electric telescopic rod, a support frame is arranged on the top of the workbench, a top plate is arranged on the top of the support frame, the electric telescopic rod is arranged at the bottom of the top plate, a limit rod is arranged at one end of the electric telescopic rod, a heating plate is arranged at the bottom of the limit rod, a mold is arranged on the top of the workbench, a mold cavity is opened on the top of the mold, and a cavity is arranged in the mold. In this application document, in the process of thermoforming and thermoforming of plastic plates, it is convenient to heat the plastic plates comprehensively and evenly, avoid the existence of heating dead corners, and improve the thermoforming effect of plastic plates.
[0004] The above-mentioned and existing related technologies often have the following defects: when using a vacuum forming machine to form plastic products, waste gas will be generated. These waste gases usually need to be filtered and adsorbed by activated carbon plates. Since the activated carbon plates are usually fixedly installed, it is inconvenient for staff to replace them during long-term use, which affects the normal adsorption effect of the activated carbon plates.
[0005] Therefore, the utility model provides a vacuum forming device. Utility Model Content
[0006] The utility model aims to solve the problem in the prior art that the activated carbon plate is usually fixedly installed, which makes it inconvenient for the staff to replace it during long-term use, thus affecting the normal adsorption effect of the activated carbon plate, and proposes a vacuum forming device.
[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a vacuum forming device, comprising a workbench, a fixed frame is fixedly connected to the upper surface of the workbench, a mold is fixedly connected to the upper surface of the workbench, an electric telescopic rod is fixedly connected to the surface of the fixed frame, an exhaust gas treatment box is fixedly connected to the upper surface of the fixed frame, a long plate is fixedly connected to the output end of the electric telescopic rod, the long plate is slidably connected to the fixed frame, a heating plate is threadedly connected to the surface of the long plate, a controller is installed on the surface of the fixed frame, a suction pump is fixedly connected to the upper surface of the workbench, and a suction pipe is connected to the surface of the suction pump The other end of the suction pipe is connected to the mold, the upper surface of the suction pump is connected to an exhaust pipe, the exhaust pipe is connected to the exhaust gas treatment box, the surface of the exhaust gas treatment box is provided with a replacement device, the replacement device includes a limit frame, the limit frame is fixedly connected to the exhaust gas treatment box, the surface of the exhaust gas treatment box is provided with a slide groove, the inner wall of the slide groove is slidably connected with an activated carbon plate, the surface of the activated carbon plate is fixedly connected with a handle, the inner wall of the limit frame is slidably connected with a limit block, the limit block is against the surface of the activated carbon board, the inner wall of the limit frame is fixedly connected with a spring, and the other end of the spring is fixedly connected to the limit block.
[0008] The effect achieved by the above components is: by setting up a replacement device, utilizing the mutual cooperation between the slide groove, activated carbon plate, handle, limit frame, limit block and spring, the activated carbon plate can be quickly replaced. The design of this replacement device ensures that the long-term use of the activated carbon plate to filter the exhaust gas will not affect its normal adsorption effect, and at the same time facilitates the treatment of the exhaust gas and reduces the pollution caused by the exhaust gas to the environment.
[0009] Preferably, a guide rod is fixedly connected to the inner wall of the limit frame, the guide rod is slidably connected to the limit block, and the guide rod is located in the spring.
[0010] The effect achieved by the above components is: the limit block will squeeze the spring along the arc surface of the guide rod, and the guide rod can prevent the spring from deforming, thereby preventing the spring from deforming and extending the service life of the spring, thereby stabilizing the performance of the spring.
[0011] Preferably, a protrusion is fixedly connected to the surface of the limiting block.
[0012] The effect achieved by the above components is that the protrusion increases the friction force, thereby pushing the limit block more conveniently.
[0013] Preferably, a fixing plate is fixedly connected to the surface of the limiting block, and the fixing plate is slidably connected to the limiting frame.
[0014] The effect achieved by the above-mentioned components is: the movement of the limit block will also drive the fixed plate to slide along the surface of the limit frame. The fixed plate can prevent dust or impurities from entering the limit frame, and prevent dust or impurities from entering the inner wall of the limit frame, which will cause the limit block to be difficult to slide, thereby improving the smoothness of the sliding of the limit block. At the same time, it can prevent dust or impurities from adhering to the surface of the spring and causing corrosion to the spring, thereby further extending the service life of the spring.
[0015] Preferably, a clamping device is provided on the surface of the mold, and the clamping device includes four rectangular holes, and the four rectangular holes are respectively opened on the surface of the mold, the inner walls of the four rectangular holes are slidably connected with sliders, and the surfaces of the four sliders are slidably connected with fixing rods, the four fixing rods are grouped in pairs, one end of the two groups of fixing rods are fixedly connected with clamps, and the surfaces of the two clamps are threadedly connected with screws.
[0016] The effect achieved by the above components is: by setting up a clamping device and utilizing the mutual cooperation between the rectangular hole, the slider, the guide rod, the clamping plate and the screw, the plastic plate can be effectively positioned and clamped, which can avoid affecting the quality of the plastic plate after molding due to movement or shaking during the molding process. At the same time, it can also adapt to plastic plates of different sizes for vacuum forming, thereby improving the application range of the vacuum forming machine.
[0017] Preferably, a ball is rotatably connected to the surface of the slider, and the ball is slidably connected to the inner wall of the rectangular hole.
[0018] The effect achieved by the above components is that the slider will drive the ball to rotate while sliding, and the ball slides along the inner wall of the rectangular hole. The ball reduces the friction between the slider and the rectangular hole, thereby driving the slider to move more smoothly and conveniently.
[0019] Preferably, one end of the screw is fixedly connected to a flexible pad, the flexible pad is against the inner wall of the mold, and the flexible pad is made of rubber.
[0020] The effect achieved by the above components is that the movement of the screw will drive the flexible pad to move until the flexible pad rests against the inner wall of the mold. The flexible pad can protect the inner wall of the mold and prevent the screw from directly contacting the mold and causing wear.
[0021] In summary:
[0022] 1. In the utility model, by setting up a replacement device and utilizing the cooperation among the slide groove, the activated carbon plate, the handle, the limit frame, the limit block and the spring, the activated carbon plate can be quickly replaced. The design of the replacement device ensures that the long-term use of the activated carbon plate to filter the exhaust gas will not affect its normal adsorption effect, and at the same time, it is convenient to process the exhaust gas and reduce the pollution caused by the exhaust gas to the environment.
[0023] 2. In the utility model, by setting a clamping device and utilizing the cooperation among the rectangular hole, the slider, the guide rod, the clamping plate and the screw, the plastic plate can be effectively positioned and clamped, and the quality of the plastic plate after molding due to movement or shaking during the molding process can be avoided. At the same time, it can also adapt to the blister molding of plastic plates of different sizes, thereby improving the application range of the blister molding machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0025] Figure 2 It is a structural schematic diagram of the utility model from another angle;
[0026] Figure 3 This is a schematic diagram of the structure of the waste gas treatment box of the utility model;
[0027] Figure 4 This is a schematic diagram of the structure of the utility model when the activated carbon plate is removed;
[0028] Figure 5 This is a schematic diagram of the structure of the handle of the utility model;
[0029] Figure 6 It is a structural schematic diagram of the spring of the utility model;
[0030] Figure 7 It is a structural schematic diagram of the mold of the utility model;
[0031] Figure 8 It is a structural schematic diagram of the clamping device of the utility model.
[0032] Legend: 1. Workbench; 2. Fixed frame; 3. Electric telescopic rod; 4. Waste gas treatment box; 5. Suction pump; 6. Suction pipe; 7. Exhaust pipe; 8. Replacement device; 81. Activated carbon plate; 82. Handle; 83. Limit frame; 84. Limit block; 85. Spring; 86. Guide rod; 87. Fixed plate; 88. Bump; 89. Slide; 9. Clamping device; 91. Rectangular hole; 92. Slider; 93. Fixed rod; 94. Clamp; 95. Screw; 96. Flexible pad; 97. Ball; 10. Controller; 11. Mold; 12. Heating plate; 13. Long board. DETAILED DESCRIPTION
[0033] Reference Figure 1 and Figure 2As shown, the utility model provides a technical solution: a vacuum forming device, comprising a workbench 1, a fixing frame 2 is fixedly connected to the upper surface of the workbench 1, a mold 11 is fixedly connected to the upper surface of the workbench 1, an electric telescopic rod 3 is fixedly connected to the surface of the fixing frame 2, an exhaust gas treatment box 4 is fixedly connected to the upper surface of the fixing frame 2, a long plate 13 is fixedly connected to the output end of the electric telescopic rod 3, the long plate 13 is slidably connected to the fixing frame 2, a heating plate 12 is threadedly connected to the surface of the long plate 13, a controller 10 is installed on the surface of the fixing frame 2, a suction pump 5 is fixedly connected to the upper surface of the workbench 1, a suction pipe 6 is connected to the surface of the suction pump 5, the other end of the suction pipe 6 is connected to the mold 11, an exhaust pipe 7 is connected to the upper surface of the suction pump 5, the exhaust pipe 7 is connected to the exhaust gas treatment box 4, a replacement device 8 is provided on the surface of the exhaust gas treatment box 4, and a clamping device 9 is provided on the surface of the mold 11.
[0034] The specific configuration and functions of the replacement device 8 and the clamping device 9 will be described in detail below.
[0035] Reference Figure 3-Figure 6As shown, in this embodiment: the replacement device 8 includes a limit frame 83, the limit frame 83 is fixedly connected to the exhaust gas treatment box 4, the surface of the exhaust gas treatment box 4 is provided with a slide groove 89, the inner wall of the slide groove 89 is slidably connected to the activated carbon plate 81, the surface of the activated carbon plate 81 is fixedly connected to the handle 82, the inner wall of the limit frame 83 is slidably connected to the limit block 84, the limit block 84 is against the surface of the activated carbon plate 81, the inner wall of the limit frame 83 is fixedly connected to the spring 85, the other end of the spring 85 is fixedly connected to the limit block 84 By setting up a replacement device 8, the activated carbon plate 81 can be quickly replaced by using the mutual cooperation between the slide 89, the activated carbon plate 81, the handle 82, the limit frame 83, the limit block 84 and the spring 85. The design of this replacement device 8 makes it possible to use the activated carbon plate 81 for filtering the exhaust gas for a long time without affecting its normal adsorption effect. At the same time, it is convenient to treat the exhaust gas and reduce the pollution caused by the exhaust gas to the environment. The inner wall of the limit frame 83 is fixedly connected with a guide rod 86, and the guide rod 86 and the limit block 8 4 Sliding connection, the guide rod 86 is located in the spring 85, and the limit block 84 will squeeze the spring 85 along the arc surface of the guide rod 86. The guide rod 86 can prevent the spring 85 from deforming, thereby preventing the spring 85 from deforming and extending the service life of the spring 85, thereby stabilizing the performance of the spring 85. The surface of the limit block 84 is fixedly connected with a protrusion 88, and the protrusion 88 has the effect of increasing the friction force, thereby more conveniently pushing the limit block 84. The surface of the limit block 84 is fixedly connected with a fixing plate 87, and the fixing plate 87 is slidably connected to the limit frame 83. The movement of the limit block 84 will also drive the fixing plate 87 to slide along the surface of the limit frame 83. The fixing plate 87 can prevent dust or impurities from entering the limit frame 83, and prevent dust or impurities from entering the inner wall of the limit frame 83, which makes it difficult for the limit block 84 to slide, thereby improving the smoothness of the sliding of the limit block 84. At the same time, it can prevent dust or impurities from adhering to the surface of the spring 85 and corroding the spring 85, thereby further extending the service life of the spring 85.
[0036] Reference Figure 7 and Figure 8As shown, specifically, the clamping device 9 includes four rectangular holes 91, and the four rectangular holes 91 are respectively opened on the surface of the mold 11. The inner walls of the four rectangular holes 91 are slidably connected with sliders 92, and the surfaces of the four sliders 92 are slidably connected with fixing rods 93. The four fixing rods 93 are grouped in pairs, and one end of the two groups of fixing rods 93 is fixedly connected with a clamping plate 94, and the surfaces of the two clamping plates 94 are threadedly connected with screws 95. By setting the clamping device 9, the rectangular holes 91, the sliders 92, the guide rods 86, the clamping plates 94 and the screws 95 are mutually coordinated, and the plastic plate can be effectively positioned and clamped, which can avoid affecting the quality of the plastic plate after molding due to movement or shaking during the molding process. At the same time, it can also adapt to the plastic plates of different sizes for vacuum forming. Thereby improving the application scope of the blister forming machine, the surface of the slider 92 is rotatably connected with a ball 97, and the ball 97 is slidably connected to the inner wall of the rectangular hole 91. When the slider 92 slides, it will drive the ball 97 to rotate, and the ball 97 slides along the inner wall of the rectangular hole 91. The ball 97 can reduce the friction between the slider 92 and the rectangular hole 91, thereby driving the slider 92 to move more smoothly and conveniently. One end of the screw 95 is fixedly connected with a flexible pad 96, and the flexible pad 96 is against the inner wall of the mold 11. The flexible pad 96 is made of rubber. The movement of the screw 95 will drive the flexible pad 96 to move until the flexible pad 96 is against the inner wall of the mold 11. The flexible pad 96 can protect the inner wall of the mold 11 to prevent the screw 95 from directly contacting the mold 11 and causing wear.
[0037] Working principle: when using the mold 11 to vacuum-form the plastic plate, the plastic plate is placed in the mold 11, and then the electric telescopic rod 3 is started. The output end of the electric telescopic rod 3 will drive the long plate 13 to slide along the inner wall of the fixed frame 2, thereby driving the heating plate 12 to rise and fall, so that the height of the heating plate 12 can be adjusted so that the heating plate 12 covers the mold 11 in all directions, which is convenient for uniform heating and high-temperature softening of the plastic plate. Then the suction pump 5 is started to generate suction, and the suction pipe 6 will extract the gas in the mold 11, so that a negative pressure state is generated in the mold 11, so that the through holes opened on the surface of the mold 11 can absorb the softened plastic plate. When the suction pump 5 extracts the gas, the exhaust pipe 7 can discharge the waste gas extracted by the suction pump 5, and the waste gas will be discharged to the waste gas treatment box 4 When the exhaust gas enters the exhaust gas treatment box 4, it will first pass through the activated carbon plate 81. At this time, the exhaust gas is filtered by the activated carbon plate 81 and adheres to the surface of the activated carbon plate 81. Then, it is discharged through the ventilation holes opened on the surface of the exhaust gas treatment box 4 to complete the filtration of the exhaust gas. After long-term use of the activated carbon plate 81 to filter the exhaust gas, it is necessary to replace the activated carbon plate 81. First, the staff presses the protrusion 88, and then pushes the limit block 84 away from the handle 82. The protrusion 88 increases the friction force, thereby making it easier to push the limit block 84. The limit block 84 slides along the inner wall of the limit frame 83. At the same time, the limit block 84 will squeeze the spring 85 along the arc surface of the guide rod 86. The guide rod 86 can prevent the spring 85 from deforming and avoid the spring 85 is deformed, which can extend the service life of spring 85, thereby stabilizing the performance of spring 85. The movement of limit block 84 will also drive fixed plate 87 to slide along the surface of limit frame 83. Fixed plate 87 can prevent dust or impurities from entering limit frame 83, and prevent dust or impurities from entering the inner wall of limit frame 83, which makes limit block 84 difficult to slide, thereby improving the smoothness of sliding of limit block 84. At the same time, it can prevent dust or impurities from adhering to the surface of spring 85 and corroding spring 85, further extending the service life of spring 85. When limit block 84 is out of contact with activated carbon plate 81, handle 82 is pulled, and handle 82 drives activated carbon plate 81 to slide along the inner wall of slide groove 89, so that activated carbon plate 81 and slide groove 89 are in contact. The activated carbon plate 81 is disassembled by disengaging the contact, and then a new activated carbon plate 81 is installed in the exhaust gas treatment box 4. Then the worker's finger is disengaged from the protrusion 88, and the spring 85 begins to drive the limit block 84 to slide with its own elastic force. The limit block 84 is against the surface of the activated carbon plate 81, so that the position of the activated carbon plate 81 can be limited. By setting a replacement device 8, the activated carbon plate 81 can be quickly replaced by utilizing the mutual cooperation among the slide groove 89, the activated carbon plate 81, the handle 82, the limit frame 83, the limit block 84 and the spring 85. The design of this replacement device 8 ensures that the long-term use of the activated carbon plate 81 to filter the exhaust gas will not affect its normal adsorption effect, and it is convenient for the exhaust gas treatment.Reduce the pollution of exhaust gas to the environment.
[0038] When putting the plastic plate into the mold 11, the clamping device 9 is required to be used. First, pull the clamping plate 94, which will drive the fixing rod 93 to slide along the surface of the slider 92. At the same time, the fixing rod 93 can also drive the slider 92 to slide along the inner wall of the rectangular hole 91. When the slider 92 slides, it will drive the ball 97 to rotate, and the ball 97 slides along the inner wall of the rectangular hole 91. The ball 97 can reduce the friction between the slider 92 and the rectangular hole 91, thereby driving the slider 92 to move more smoothly and conveniently. When the clamping plate 94 is tightly fitted with the plastic plate, turn the screw 95, and the screw 95 moves with the help of the thread in the clamping plate 94. The movement of the screw 95 will drive the flexible pad 96 to move until the flexible pad 96 The flexible pad 96 rests against the inner wall of the mold 11 and can protect the inner wall of the mold 11 to prevent the screw 95 from directly contacting the mold 11 and causing wear. The heating plate 12 is then removed by bolts, and the staff then selects a suitable heating plate 12 and installs the heating plate 12 on the long plate 13. By setting the clamping device 9 and utilizing the cooperation between the rectangular hole 91, the slider 92, the fixing rod 93, the clamping plate 94 and the screw 95, the plastic plate can be effectively positioned and clamped, which can avoid affecting the quality of the plastic plate after molding due to movement or shaking during the molding process. At the same time, it can also adapt to plastic plates of different sizes for blister molding, thereby improving the application range of the blister molding machine.
[0039] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
Claims
1. A vacuum forming device, comprising a workbench (1), the upper surface of the workbench (1) is fixedly connected to a fixing frame (2), the upper surface of the workbench (1) is fixedly connected to a mold (11), the surface of the fixing frame (2) is fixedly connected to an electric telescopic rod (3), the upper surface of the fixing frame (2) is fixedly connected to an exhaust gas treatment box (4), the output end of the electric telescopic rod (3) is fixedly connected to a long plate (13), the long plate (13) is slidably connected to the fixing frame (2), and the long plate (13) is fixedly connected to the fixing frame (2). The surface is threadedly connected with a heating plate (12); the surface of the fixing frame (2) is installed with a controller (10); the upper surface of the workbench (1) is fixedly connected with a suction pump (5); the surface of the suction pump (5) is connected with a suction pipe (6); the other end of the suction pipe (6) is connected with the mold (11); the upper surface of the suction pump (5) is connected with an exhaust pipe (7); the exhaust pipe (7) is connected with an exhaust gas treatment box (4); the surface of the exhaust gas treatment box (4) is provided with a replacement device (8), characterized in that: The replacement device (8) comprises a limit frame (83), the limit frame (83) is fixedly connected to the exhaust gas treatment box (4), the surface of the exhaust gas treatment box (4) is provided with a slide groove (89), the inner wall of the slide groove (89) is slidably connected to an activated carbon plate (81), the surface of the activated carbon plate (81) is fixedly connected to a handle (82), the inner wall of the limit frame (83) is slidably connected to a limit block (84), the limit block (84) is against the surface of the activated carbon plate (81), the inner wall of the limit frame (83) is fixedly connected to a spring (85), the other end of the spring (85) is fixedly connected to the limit block (84).
2. A vacuum forming device according to claim 1, characterized in that: A guide rod (86) is fixedly connected to the inner wall of the limit frame (83), the guide rod (86) is slidably connected to the limit block (84), and the guide rod (86) is located inside the spring (85).
3. A vacuum forming device according to claim 1, characterized in that: A protrusion (88) is fixedly connected to the surface of the limiting block (84).
4. A vacuum forming device according to claim 1, characterized in that: A fixing plate (87) is fixedly connected to the surface of the limiting block (84), and the fixing plate (87) is slidably connected to the limiting frame (83).
5. The vacuum forming device according to claim 1, characterized in that: The surface of the mold (11) is provided with a clamping device (9), and the clamping device (9) includes four rectangular holes (91). The four rectangular holes (91) are respectively opened on the surface of the mold (11), and the inner walls of the four rectangular holes (91) are slidably connected with sliders (92), and the surfaces of the four sliders (92) are slidably connected with fixing rods (93), and the four fixing rods (93) are grouped in pairs, and one end of the two groups of fixing rods (93) is fixedly connected with a clamping plate (94), and the surfaces of the two clamping plates (94) are threadedly connected with screws (95).
6. A vacuum forming device according to claim 5, characterized in that: A ball (97) is rotatably connected to the surface of the slider (92), and the ball (97) is slidably connected to the inner wall of the rectangular hole (91).
7. A vacuum forming device according to claim 5, characterized in that: One end of the screw rod (95) is fixedly connected to a flexible pad (96), the flexible pad (96) is against the inner wall of the mold (11), and the flexible pad (96) is made of rubber.
Citation Information
Patent Citations
Plastic uptake heating forming device
CN220180124U