Fabric compounding device

By using the design of automatic adjustment of composite roller spacing in the fabric composite device, the problem of high labor intensity and low production efficiency caused by manual adjustment of pressure rollers in existing technologies, and achieved more efficient fabric composite processes.

CN222407571UActive Publication Date: 2025-01-28辽宁轻工职业学院
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Patent Information

Application Number
CN202421072197.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-01-28
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The existing fabric composite device requires manual adjustment of the press roller, which has high labor intensity for staff and requires shutdown during adjustment, which reduces production efficiency.

Method used

Design a composite fabric composite device, adopts a circular mobile regulating height pressure roller, and cooperates with horizontally adjustable pressure rollers, automatically adjust the spacing between the composite rollers through the viscosity resistance of the viscous liquid to achieve adaptive working status Essence

Benefits of technology

There is no need to manually adjust the pressure roller, which reduces the labor intensity of the staff, reduces labor costs, and does not need to stop during adjustment, which improves the production efficiency of the device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222407571U_ABST
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Abstract

The utility model aims to provide a fabric compounding device aiming at the problem that a machine needs to be stopped when a compression roller is adjusted in the prior art, and the fabric compounding device comprises a rack, a compounding roller and an adjusting assembly used for adjusting the position of the compounding roller, the composite roller is rotationally connected to the rack through the adjusting assemblies, and the multiple adjusting assemblies are fixedly connected to the rack and located at the left end and the right end of the composite roller correspondingly. The adjusting assembly comprises a bearing, a connecting rod, a pore plate and a box body; the inner surface of the bearing is rotationally connected to the composite roller, the outer surface of the bearing is fixedly connected with one end of the connecting rod, the box body is filled with viscous liquid, the pore plate is arranged in the box body and divides a cavity in the box body into two independent cavities, a plurality of through holes are formed in the pore plate, and the connecting rod penetrates through the wall of the box body and is fixedly connected with the pore plate. By means of the device, the composite roller can adapt to the second working condition, manual adjustment of the pressing roller is not needed, the labor intensity of workers is low, the labor cost is reduced, shutdown is not needed during adjustment, and the production efficiency of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fabric processing equipment, in particular to a fabric compounding device. Background Art

[0002] The fabric composite device is to bond two or more layers of fabrics into one with an adhesive, so that the original fabrics can acquire new functions.

[0003] After the fabric is glued, several groups of glue rollers are usually used to press the fabrics together so that the fabrics are bonded and then sent to be heated. For the lamination of fabrics of different thicknesses, the height of the laminating roller needs to be adjusted during actual operation. This is usually adjusted by a screw structure, which is less convenient. At the same time, the laminating rollers usually only use one specification of spacing for lamination, and it is difficult to control the degree of compaction of the fabrics. If the spacing is too tight, the internal glue liquid may be over-extruded and displaced, resulting in uneven local gluing. If the spacing is too large, it may cause an unreliable lamination.

[0004] A Chinese patent application with application number 202122549865.1 discloses a fabric composite device, including a mounting frame, on the side walls of which are connected two groups of coaxial and relatively rotatable connecting arms, on which are rotatably connected pressure rollers, and on the side walls of the mounting frame are installed a screw adjustment mechanism for swinging and adjusting the height of the connecting arms, and corresponding to the pressure rollers, on the side walls of the mounting frame are arranged horizontally adjustable pressure rollers for fitting the displaced pressure rollers. The fabric composite device of the utility model is provided with a pressure roller that can be adjusted in a circular motion to adjust the height, and in combination with the horizontally adjustable pressure roller, the spacing between the rollers of the roller groups can be conveniently adjusted to achieve a better composite effect, and the adjustment method is relatively convenient;

[0005] However, this device still has some shortcomings in actual use: the device requires manual adjustment of the pressure roller, which has high labor intensity for the staff and is not conducive to reducing labor costs. In addition, when adjusting, the machine needs to be stopped for adjustment, which will reduce the production efficiency of the device.

[0006] Therefore, a redesign is urgently needed to solve the above problems. Utility Model Content

[0007] The utility model aims to provide a fabric composite device to solve the problem that the pressing roller needs to be stopped in the prior art.

[0008] The utility model provides a fabric composite device, comprising a frame, a composite roller and an adjusting component for adjusting the position of the composite roller; the composite roller is rotatably connected to the frame through the adjusting component, and a plurality of adjusting components are fixedly connected to the frame and are respectively located at the left and right ends of the composite roller; the adjusting component comprises a bearing, a connecting rod, a perforated plate and a box body; the inner surface of the bearing is rotatably connected to the composite roller, the outer surface of the bearing is fixedly connected to one end of the connecting rod, the interior of the box body is filled with a viscous liquid, the perforated plate is arranged in the box body and divides the cavity in the box body into two independent cavities, a plurality of through holes are opened on the perforated plate, and the connecting rod passes through the wall of the box body and is fixedly connected to the perforated plate.

[0009] Optionally, the box body is a U-shaped structure, and the cavity inside it is an annular cavity. The wall of the box body is divided into an inner wall and an outer wall. The bearing is slidably connected to the inner wall of the box body. The upper and lower surfaces of the bearing are fixedly connected to connecting rods. A through hole allowing the connecting rod to pass through is opened on the inner wall of the box body. The number of through holes corresponds to the number of connecting rods. The connecting rod connected to the upper surface of the bearing passes through the through hole on the inner wall of the box body and is connected to the upper surface of the orifice plate. The connecting rod connected to the lower surface of the bearing passes through the through hole on the inner wall of the box body and is connected to the lower surface of the orifice plate. A sealing structure is arranged at the through hole.

[0010] Optionally, the composite roller includes an upper pressing roller and a lower pressing roller; the upper pressing roller and the lower pressing roller are arranged in parallel and are both rotatably connected to the frame through an adjusting component.

[0011] Optionally, the device further comprises an anti-static roller, which is made of a conductive material and is grounded.

[0012] Optionally, the device further comprises a lint collecting assembly, which is arranged between the anti-static roller and the composite roller.

[0013] Optionally, the lint collection assembly includes a dust collection port, an air duct and a dust collection box; the dust collection port is a long strip structure, the dust collection port opening is toward the fabric direction, the dust collection port is parallel to the composite roller and is fixedly connected to the frame, and the dust collection port is connected to the dust collection box through the air duct.

[0014] Optionally, the device further comprises an induction roller, which is arranged near the anti-static roller and fixedly connected to the frame.

[0015] Optionally, the device comprises a plurality of composite rollers, and the plurality of groups of composite rollers are arranged in parallel and are rotatably connected to the frame.

[0016] The beneficial effects of the utility model are as follows: a through hole is opened on the orifice plate, so that the viscous liquid in the box body can flow back and forth in the two cavities of the box body. Due to the viscous resistance of the liquid, the orifice plate and the bearing linked thereto can move at a relatively slow speed. Therefore, when the spacing between the composite rollers is too small, the cloth squeezes the composite roller and the composite roller moves in the direction away from the cloth, so that the spacing between the composite rollers is automatically adjusted to a suitable state. When the spacing between the composite rollers is too large, the composite roller moves in the direction close to the cloth under the action of gravity, so that the spacing between the composite rollers is automatically adjusted to a suitable state. The device can make the composite rollers adapt to the working state and there is no need to manually adjust the pressure rollers. The labor intensity of the staff is low, which reduces the labor cost, and there is no need to stop the machine during adjustment, thereby improving the production efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the composite device as a whole;

[0019] Figure 2 It is a schematic diagram of the three-dimensional structure of the entire regulating component;

[0020] Figure 3 It is a full cutaway front view of the adjustment assembly;

[0021] Figure 4 yes Figure 3 Enlarged view of point A in the middle.

[0022] Explanation of the reference numerals: 1. anti-static roller; 2. induction roller; 301. dust collecting port; 302. air duct; 303. dust collecting box; 401. upper pressure roller; 402. lower support roller; 501. bearing; 502. connecting rod; 503. orifice plate; 504. box body; 505. outer wall; 506. inner wall. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. It is understandable that the specific embodiments described herein are only used to explain the utility model, rather than to limit the utility model. It should also be noted that, for ease of description, only the parts related to the utility model rather than all structures are shown in the drawings. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0024] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0025] A fabric composite device, such as Figure 1-4As shown, it includes: a frame, a composite roller and an adjustment component for adjusting the position of the composite roller; the composite roller is rotatably connected to the frame through the adjustment component, the length of the composite roller is equal to the width of the frame, the axis of the composite roller is perpendicular to the left and right end faces of the frame, and multiple adjustment components are fixedly connected to the frame and are respectively located at the left and right ends of the composite roller; the adjustment component includes a bearing 501, a connecting rod 502, a perforated plate 503 and a box body 504; the bearing 501 is an annular structure and is sleeved on the end of the composite roller, the inner surface of the bearing 501 is rotatably connected to the composite roller, the outer surface of the bearing 501 is fixedly connected to one end of the connecting rod 502, the connecting rod 502 is a rigid rod, the perforated plate 503 is slidably connected to the inner wall 506 of the box body 504, the interior of the box body 504 is filled with a viscous liquid, preferably silicone oil or glycerin, the perforated plate 503 is arranged in the box body 504 and divides the cavity in the box body 504 into two independent cavities, and the contact between the perforated plate 503 and the box body 504 is tight The orifice plate 503 is sealed, and a plurality of through holes are formed on the orifice plate 503. The connecting rod 502 passes through the wall of the box body 504 and is fixedly connected to the orifice plate 503; the orifice plate 503 is provided with through holes, so that the viscous liquid in the box body 504 can flow back and forth in the two cavities of the box body 504. Due to the viscous resistance of the liquid, the orifice plate 503 and the bearing 501 linked thereto can move at a relatively slow speed. Therefore, when the spacing between the composite rollers is too small, the cloth squeezes the composite roller and the composite roller moves in the direction away from the cloth, so that the spacing between the composite rollers is automatically adjusted to a suitable state. When the spacing between the composite rollers is too large, the composite roller moves in the direction close to the cloth under the action of gravity, so that the spacing between the composite rollers is automatically adjusted to a suitable state. The device can make the composite rollers self-adaptive to the working state. There is no need to manually adjust the pressure rollers. The labor intensity of the staff is low, which reduces the labor cost. There is no need to stop the machine during adjustment, which improves the production efficiency of the device.

[0026] Furthermore, the box body 504 is a U-shaped structure, and the cavity inside it is an annular cavity. The wall of the box body 504 is divided into an inner wall 506 and an outer wall 505. The bearing 501 is slidably connected to the inner wall 506 of the box body 504. The upper surface and the lower surface of the bearing 501 are fixedly connected to the connecting rod 502. The inner wall 506 of the box body 504 is provided with through holes allowing the connecting rod 502 to pass through. The number of through holes corresponds to the number of connecting rods 502. The connecting rod 502 connected to the upper surface of the bearing 501 is 02 passes through the through hole on the inner wall 506 of the box body 504 and is connected to the upper surface of the orifice plate 503, and the connecting rod 502 connected to the lower surface of the bearing 501 passes through the through hole on the inner wall 506 of the box body 504 and is connected to the lower surface of the orifice plate 503, and a sealing structure is arranged at the through hole; the upper and lower end surfaces of the bearing 501 are connected to the orifice plate 503 through the connecting rod 502, so that the force on the orifice plate 503 is more balanced, thereby making the orifice plate 503 slide more smoothly in the box body 504.

[0027] The composite roller includes an upper pressing roller 401 and a lower pressing roller; the upper pressing roller 401 and the lower pressing roller are arranged in parallel and are both rotatably connected to the frame through an adjusting component.

[0028] Optionally, the device further comprises an anti-static roller 1, which is made of a conductive material and is grounded. When composite fabrics are bonded, sparking, adsorption and composite dislocation problems often occur due to static electricity on the fabrics. The anti-static roller 1 can conduct static electricity on the surface of the fabrics to solve the above problems.

[0029] Preferably, the device further comprises a lint collecting assembly, which is arranged between the anti-static roller 1 and the composite roller.

[0030] Among them, the lint collection component includes a dust collecting port 301, an air duct 302 and a dust collecting box 303; the dust collecting port 301 is a long strip structure, the opening of the dust collecting port 301 is toward the fabric direction, the dust collecting port 301 is parallel to the composite roller and is fixedly connected to the frame, and the dust collecting port 301 is connected to the dust collecting box 303 through the air duct 302; the lint collection component collects the lint on the surface of the fabric into the dust collecting box 303, thereby greatly reducing the accumulation of lint at the composite roller, saving the time cost and labor cost of frequently cleaning the composite roller.

[0031] Among them, the device also includes a sensing roller 2, which is arranged near the anti-static roller 1 and fixedly connected to the frame. The sensing roller 2 can sense whether there is fabric passing there. When the end of the fabric passes through the sensing roller 2, the sensing roller 2 can control the device to stop, avoiding the machine idling or even the serious consequence of adhesive coating on the composite roller.

[0032] Preferably, the device comprises a plurality of composite rollers, and the plurality of groups of composite rollers are arranged in parallel and are rotatably connected to the frame.

[0033] When the device is working, the cloth passes through the induction roller 2 and the anti-static roller 1 in sequence and finally completes compounding at the compound roller. When the distance between the upper pressing roller 401 and the lower supporting roller 402 is too small, the cloth presses the upper pressing roller 401, and the upper pressing roller 401 moves away from the cloth, so that the distance between the compound rollers is automatically adjusted to a suitable state. When the distance between the upper pressing roller 401 and the lower supporting roller 402 is too large, the upper pressing roller 401 moves towards the cloth under the action of gravity, so that the distance between the compound rollers is automatically adjusted to a suitable state.

[0034] The above description is only an implementation method of the present utility model, and does not limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present utility model.

Claims

1. A fabric composite device, characterized in that: It includes a frame, a composite roller and an adjustment component for adjusting the position of the composite roller; the composite roller is rotatably connected to the frame through the adjustment component, and a plurality of adjustment components are fixedly connected to the frame and are respectively located at the left and right ends of the composite roller; the adjustment component includes a bearing, a connecting rod, a perforated plate and a box body; The inner surface of the bearing is rotatably connected to the composite roller, and the outer surface of the bearing is fixedly connected to one end of the connecting rod. The interior of the box body is filled with viscous liquid. The orifice plate is arranged in the box body and divides the cavity in the box body into two independent cavities. A plurality of through holes are opened on the orifice plate, and the connecting rod passes through the wall of the box body and is fixedly connected to the orifice plate.

2. The fabric composite device according to claim 1, characterized in that: The box body is a U-shaped structure, and the cavity inside it is an annular cavity. The wall of the box body is divided into an inner wall and an outer wall. The bearing is slidably connected to the inner wall of the box body. The upper surface and lower surface of the bearing are fixedly connected with connecting rods. A through hole allowing the connecting rod to pass through is opened on the inner wall of the box body. The number of through holes corresponds to the number of connecting rods. The connecting rod connected to the upper surface of the bearing passes through the through hole on the inner wall of the box body and is connected to the upper surface of the orifice plate. The connecting rod connected to the lower surface of the bearing passes through the through hole on the inner wall of the box body and is connected to the lower surface of the orifice plate. A sealing structure is arranged at the through hole.

3. The fabric composite device according to claim 1, characterized in that: The composite roller comprises an upper pressing roller and a lower pressing roller; the upper pressing roller and the lower pressing roller are arranged in parallel and are both rotatably connected to the frame through an adjusting component.

4. The fabric composite device according to claim 1, characterized in that: It also includes an anti-static roller, which is made of conductive material and is grounded.

5. The fabric composite device according to claim 4, characterized in that: The utility model also comprises a lint collecting component, which is arranged between the static electricity removing roller and the composite roller.

6. The fabric composite device according to claim 5, characterized in that: The lint collection assembly includes a dust collecting port, an air duct and a dust collecting box; the dust collecting port is a long strip structure, the opening of the dust collecting port is toward the fabric direction, the dust collecting port is parallel to the composite roller and is fixedly connected to the frame, and the dust collecting port is connected to the dust collecting box through the air duct.

7. The fabric composite device according to claim 1, characterized in that: The machine also comprises an induction roller, which is arranged near the static-eliminating roller and fixedly connected to the frame.

8. The fabric composite device according to claim 1, characterized in that: The invention comprises a plurality of composite rollers, wherein the plurality of composite rollers are arranged in parallel and are rotatably connected to a frame.

Citation Information

Patent Citations

  • Fabric compounding device

    CN218701887U