Multi-wheel take-up and wire arrangement device

Abstract

The utility model relates to the technical field of cutting wire processing, in particular to a multi-wheel wire winding and arranging device. In order to solve the problem that at present, an existing wire coil or wire barrel is installed on a winding mechanism and is not convenient to disassemble, the multi-wheel wire winding and arranging device comprises a multi-wheel wire winding and arranging unit, the multi-wheel wire winding and arranging unit comprises a vertical plate, a first guide wheel, a wire arranging assembly, a wire winding mechanism and a tension mechanism, and the first guide wheel, the wire arranging assembly and the tension mechanism are arranged on the vertical plate. And the take-up mechanism is arranged below the vertical plate and the winding displacement assembly. According to the scheme, a take-up mechanism of each multi-wheel take-up and wire arranging unit adopts an air cylinder to push a sliding table to move left and right, so that a conical disc arranged on the sliding table moves left and right, a wire coil or a wire barrel with two ends matched with positioning grooves is arranged between a left conical disc and a right conical disc, and the air cylinder pushes the sliding table to fix or detach the wire coil or the wire barrel; therefore, the wire coil or the wire barrel is accurately and firmly positioned, quick mounting and dismounting are realized, and the take-up efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of cutting wire processing, in particular to a multi-wheel wire taking-up and arranging device. Background Art

[0002] Normally, after the diamond wire (EDM wire) is manufactured by the diamond wire making machine, it needs to be wound and collected through a winding mechanism. Generally, the diamond wire will be wound on the wire reel or wire barrel of the wire cutting machine for easy supply and management. In the wire reel winding, the diamond wire is wound on a specially designed wire reel or wire wheel, and in the wire barrel winding, the diamond wire is wound in a cylindrical wire barrel. The wire barrel usually has a large capacity and can accommodate longer diamond wires. This winding method is generally used for continuous and long-term processing tasks. However, no matter which winding method is used, the diamond wire needs to maintain appropriate tension and supply speed during the processing. This requires the winding mechanism to maintain a certain wire collection speed, and the wire reel or wire barrel needs to be firmly installed on the winding mechanism so that the diamond wire can be evenly wound. At present, the wire reel or wire barrel is generally fixed to the winding mechanism by screwing. Although this method is firm, it is not easy to disassemble, which affects the processing efficiency. Summary of the invention

[0003] In order to solve the above technical problems, the utility model adopts the following technical solutions.

[0004] The utility model provides a multi-wheel wire-taking and arranging device, which includes a multi-wheel wire-taking and arranging unit. The multi-wheel wire-taking and arranging unit includes a vertical plate, a first guide wheel, a wire-arranging assembly, a wire-taking mechanism, and a tension mechanism. The first guide wheel, the wire-arranging assembly, and the tension mechanism are arranged on the vertical plate, and the wire-taking mechanism is arranged below the vertical plate and the wire-arranging assembly.

[0005] Furthermore, the multi-wheel wire-taking and arranging device also includes a main body support and a second guide wheel. The main body support is a square frame structure. The vertical plate is vertically arranged on the upper end beam of the main body support. The second guide wheel is arranged on the middle beam of the main body support. The wire-taking mechanism is arranged on the beam at the lower end of the main body support.

[0006] Furthermore, the cable arrangement assembly includes a servo motor, a motor seat, a support seat, a screw rod, a nut, a cable arrangement guide rail, a cable arrangement slider, a connecting plate, a cable arrangement guide wheel bracket, and a cable arrangement guide wheel. The servo motor is arranged on the motor seat, and the power output end of the servo motor is connected to the screw rod, the other end of the screw rod is connected to the support seat, the nut is arranged on one side of the connecting plate, and the other side of the connecting plate is provided with a cable arrangement slider, the vertical plate is provided with a strip through hole, the motor seat, the support seat, and the cable arrangement guide rail are arranged on the back panel of the vertical plate, and a cable arrangement guide wheel bracket is also provided on one side of the connecting plate provided with the cable arrangement slider, the other end of the cable arrangement guide wheel bracket extends into the front of the vertical plate through the strip through hole, and a cable arrangement guide wheel is provided on the top of the cable arrangement guide wheel bracket, the slider is cooperated and arranged on the cable arrangement guide rail, the nut is sleeved on the screw rod, and when the screw rod rotates, the nut drives the connecting plate and the cable arrangement guide wheel bracket on the connecting plate to move left and right in the strip through hole, and the first guide wheel is arranged on the front panel of the vertical plate.

[0007] Furthermore, the wire-taking mechanism includes a bottom plate, a wire-taking motor, a motor seat, a top seat, a left cone disk, a right cone disk, a cylinder, a wire-taking mechanism slider, and a wire-taking mechanism guide rail. The motor seat and the top seat are respectively arranged at the left and right ends of the bottom plate. The outside of the motor seat is provided with a wire-taking motor, and the inside of the motor seat is provided with a left cone disk. The power output end of the wire-taking motor is connected with the left cone disk after passing through the motor seat, and the right cone disk is arranged on the inner side of the top seat. The left cone disk and the right cone disk are arranged in a mirror image, and the wire-taking mechanism slider is arranged at the bottom end of the top seat, and the wire-taking mechanism guide rail is arranged on the bottom plate. The wire-taking mechanism slider is cooperatively arranged on the wire-taking mechanism guide rail, and the tail end of the cylinder is fixedly arranged on the motor seat, and the piston rod of the cylinder is connected to the top seat.

[0008] Furthermore, the wire-taking mechanism also includes a reducer, a slide, and a support rod. The wire-taking motor is connected to the left cone disk through the reducer. The top seat is arranged on the slide, and the wire-taking mechanism slider is arranged below the slide. The support rod is respectively arranged on the motor seat and the top seat, and is located below the left cone disk and the right cone disk. Positioning grooves are provided on the left cone disk and the right cone disk.

[0009] A wire reel or wire barrel with positioning grooves at both ends is arranged between the left cone disk and the right cone disk, and the cylinder pushes the slide to fix or remove the wire reel or wire barrel. The wire take-up mechanism of the present invention adopts a cylinder to push the slide to use the cone disk for positioning to realize rapid installation and removal of the wire reel or wire barrel, which ensures the stability of the wire reel or wire barrel and facilitates disassembly.

[0010] Furthermore, the main frame is provided with a plurality of multi-wheel wire taking-up and arranging units.

[0011] Furthermore, four multi-wheel wire-taking and cable-arranging units are provided on the main frame, and the four multi-wheel wire-taking and cable-arranging units are arranged in a square, and the two multi-wheel wire-taking and cable-arranging units in the front row and the two multi-wheel wire-taking and cable-arranging units in the rear row are arranged in a mirror image.

[0012] Multiple multi-wheel take-up and arranging units work simultaneously to improve efficiency.

[0013] Furthermore, the tension mechanism comprises a tension wheel, a tension arm, and a tension motor. The power output shaft of the tension motor is connected to the tension arm, and a tension wheel is provided at the top end of the tension arm.

[0014] Furthermore, a tension arm through hole is provided on the vertical plate, the tension motor is arranged on the back panel of the vertical plate, and the tension arm extends into the front side of the vertical plate through the tension arm through hole.

[0015] Furthermore, there are two wire traversing guide wheels, and the two wire traversing guide wheels are vertically arranged on the wire traversing guide wheel bracket.

[0016] The utility model arranges four multi-wheel wire-taking and arranging units on the main support, and the wire-taking mechanism of each multi-wheel wire-taking and arranging unit adopts an air cylinder to push a slide to move left and right, so that the cone disk arranged on the slide moves left and right, and a wire reel or wire barrel with positioning grooves at both ends is arranged between the left cone disk and the right cone disk, and the air cylinder pushes the slide to fix or remove the wire reel or wire barrel. The technical solution enables the wire reel or wire barrel to be positioned accurately and firmly, and realizes quick installation and disassembly, thereby improving the wire-taking efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the structure of a multi-wheel wire-winding and wire-arranging device provided by the utility model Figure 1 ;

[0018] Figure 2 A schematic diagram of the structure of a multi-wheel wire-winding and wire-arranging device provided by the utility model Figure 2 ;

[0019] Figure 3 A schematic diagram of the structure of a wire arrangement assembly of a multi-wheel wire taking-up and arranging device provided by the utility model;

[0020] Figure 4 The utility model provides a schematic diagram of the structure of a wire-taking mechanism of a multi-wheel wire-taking and arranging device.

[0021] Among them, the vertical plate-1, the strip through hole-101, the tension arm through hole-102, the first guide wheel-2, the cable assembly-3, the servo motor-301, the first motor seat-302, the support seat-303, the screw rod-304, the nut-305, the cable guide rail-306, the cable slider-307, the connecting plate-308, the cable guide wheel bracket-309, the cable guide wheel-310, the wire take-up mechanism-4, the bottom plate-401, the wire take-up motor Machine-402, second motor seat-403, top seat-404, left cone disk-405, right cone disk-406, cylinder-407, wire-taking mechanism slider-408, wire-taking mechanism guide rail-409, reducer-410, slide-411, support rod-412, positioning groove-413, tension mechanism-5, tension wheel-501, tension arm-502, tension motor-503, main body bracket-6, second guide wheel-7. DETAILED DESCRIPTION

[0022] In order to make the purpose and advantages of the utility model more clearly understood, the utility model is further described below in conjunction with embodiments; it should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model.

[0023] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.

[0024] It should be noted that, in the description of the present invention, terms such as "up", "down", "left", "right", "inside", and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings. This is merely for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

[0025] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0026] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0027] like Figure 1-Figure 4As shown, the utility model provides a multi-wheel wire-taking and arranging device, which includes a multi-wheel wire-taking and arranging unit, which includes a vertical plate 1, a first guide wheel 2, a wire-arranging assembly 3, a wire-taking mechanism 4, a tension mechanism 5, a main frame 6, and a second guide wheel 7. The first guide wheel 2, the wire-arranging assembly 3, and the tension mechanism 5 are arranged on the vertical plate 1, and the wire-taking mechanism 4 is arranged below the vertical plate 1 and the wire-arranging assembly 3. The main frame 6 is a square frame structure, and the vertical plate 1 is vertically arranged on the upper end cross beam of the main frame 6, the second guide wheel 7 is arranged on the middle cross beam of the main frame 6, and the wire-taking mechanism 4 is arranged on the cross beam at the lower end of the main frame 6.

[0028] like Figure 3 As shown, the cable assembly 3 includes a servo motor 301, a first motor seat 302, a support seat 303, a screw rod 304, a nut 305, a cable guide rail 306, a cable slider 307, a connecting plate 308, a cable guide wheel bracket 309, and a cable guide wheel 310. The servo motor 301 is arranged on the first motor seat 302, and the power output end of the servo motor 301 is connected to the screw rod 304, and the other end of the screw rod 304 is connected to the support seat 304. The nut 305 is arranged on one side of the connecting plate 308, and the other side of the connecting plate 308 is provided with a cable slider 307. The vertical plate 1 is provided with a strip through hole 101, and the first motor seat 302, the support seat 303, and the cable guide rail 306 are arranged on the back of the vertical plate 1 On the panel, a cable guide wheel bracket 309 is also provided on one side of the connecting plate 308 provided with a cable slider 307, the other end of the cable guide wheel bracket 309 extends into the front of the vertical plate 1 through the strip through hole 101, and a cable guide wheel 310 is provided on the top of the cable guide wheel bracket 309, the slider 307 is cooperatively arranged on the cable guide rail 306, the nut 305 is sleeved on the screw rod 304, when the screw rod 304 rotates, the nut drives the connecting plate 308 and the cable guide wheel bracket 309 on the connecting plate 308 to move left and right in the strip through hole 101, the first guide wheel 2 is arranged on the front panel of the vertical plate 1, two cable guide wheels 310 are provided, and the two cable guide wheels 310 are vertically arranged on the cable guide wheel bracket 309.

[0029] like Figure 4As shown, the wire-taking mechanism 4 includes a bottom plate 401, a wire-taking motor 402, a second motor seat 403, a top seat 404, a left cone disk 405, a right cone disk 406, a cylinder 407, a wire-taking mechanism slider 408, a wire-taking mechanism guide rail 409, a reducer 410, a slide 411, and a support rod 412. The second motor seat 403 and the top seat 404 are respectively arranged at the left and right ends of the bottom plate 401, and the outer side of the second motor seat 403 is provided with a wire-taking motor 402, and the inner side of the second motor seat 403 is provided with a left cone disk 405. The power output end of the wire-taking motor 402 is connected to the left cone disk 405 after passing through the second motor seat 403, and the right cone disk 406 is arranged on the inner side of the top seat 404. The left cone disk 405 and the right cone disk 406 are arranged in a mirror image. The wire-taking mechanism slider 408 is arranged at the bottom end of the top seat 404, the wire-taking mechanism guide rail 409 is arranged on the bottom plate 401, the wire-taking mechanism slider 408 is cooperatively arranged on the wire-taking mechanism guide rail 409, the tail end of the cylinder 407 is fixedly arranged on the second motor seat 403, the piston rod of the cylinder 407 is connected to the top seat 404, the wire-taking motor 402 is connected to the left cone disk 405 through the reducer 410, the top seat 404 is arranged on the slide 411, the wire-taking mechanism slider 408 is arranged below the slide 411, the support rod 412 is respectively arranged on the second motor seat 403 and the top seat 404, and is located below the left cone disk 405 and the right cone disk 406, and the left cone disk 405 and the right cone disk 406 are provided with positioning grooves 413.

[0030] The main frame 6 is provided with four multi-wheel wire-taking and arranging units, which are arranged in a square shape, and the front two multi-wheel wire-taking and arranging units are arranged in a mirror image with the rear two multi-wheel wire-taking and arranging units.

[0031] The tension mechanism 5 includes a tension wheel 501, a tension arm 502, and a tension motor 503. The power output shaft of the tension motor 503 is connected to the tension arm 502. The top of the tension arm 502 is provided with a tension wheel 501. The vertical board 1 is provided with a tension arm through hole 102. The tension motor 503 is arranged on the back panel of the vertical board 1. The tension arm 502 extends into the front of the vertical board 1 through the tension arm through hole 102.

[0032] The present utility model is not limited to the above-mentioned specific implementation modes. Various changes made by ordinary technicians in this field based on the above-mentioned concepts without creative work are all within the protection scope of the present utility model.

Claims

1. A multi-wheel wire-taking and arranging device, characterized in that: The multi-wheel wire-taking and arranging device comprises a multi-wheel wire-taking and arranging unit, and the multi-wheel wire-taking and arranging unit comprises a vertical plate (1), a first guide wheel (2), a wire-arranging assembly (3), a wire-taking mechanism (4), and a tension mechanism (5). The first guide wheel (2), the wire-arranging assembly (3), and the tension mechanism (5) are arranged on the vertical plate (1), and the wire-taking mechanism (4) is arranged below the vertical plate (1) and the wire-arranging assembly (3).

2. The multi-wheel wire taking-up and arranging device according to claim 1, characterized in that: The multi-wheel wire-taking and arranging device further comprises a main frame (6) and a second guide wheel (7); the main frame (6) is a square frame structure; the vertical plate (1) is vertically arranged on the upper end cross beam of the main frame (6); the second guide wheel (7) is arranged on the middle cross beam of the main frame (6); and the wire-taking mechanism (4) is arranged on the cross beam at the lower end of the main frame (6).

3. The multi-wheel wire taking-up and arranging device according to claim 1, characterized in that: The cable arrangement assembly (3) comprises a servo motor (301), a first motor seat (302), a support seat (303), a screw rod (304), a nut (305), a cable arrangement guide rail (306), a cable arrangement slider (307), a connecting plate (308), a cable arrangement guide wheel bracket (309), and a cable arrangement guide wheel (310). The servo motor (301) is arranged on the first motor seat (302), and the power output end of the servo motor (301) is connected to the screw rod (304), the other end of the screw rod (304) is connected to the support seat (303), the nut (305) is arranged on one side of the connecting plate (308), and the other side of the connecting plate (308) is provided with a cable arrangement slider (307), the vertical plate (1) is provided with a strip-shaped through hole (101), the first motor seat (302), the support seat (303), a screw rod (304), a nut (305), a cable arrangement guide rail (306), a cable arrangement slider (307), a connecting plate (308), a cable arrangement guide wheel bracket (309), and a cable arrangement guide wheel (310). The seat (303) and the cable guide rail (306) are arranged on the back panel of the vertical plate (1); a cable guide wheel bracket (309) is also arranged on one side of the connecting plate (308) provided with a cable sliding block (307); the other end of the cable guide wheel bracket (309) extends into the front of the vertical plate (1) after passing through the strip-shaped through hole (101); and a cable guide wheel (310) is arranged on the top of the cable guide wheel bracket (309); the sliding block (307) is arranged on the cable guide rail (306); the nut (305) is sleeved on the screw rod (304); when the screw rod (304) rotates, the nut drives the connecting plate (308) and the cable guide wheel bracket (309) on the connecting plate (308) to move left and right in the strip-shaped through hole (101); and the first guide wheel (2) is arranged on the front panel of the vertical plate (1).

4. The multi-wheel wire taking-up and arranging device according to claim 1, characterized in that: The wire-taking mechanism (4) comprises a bottom plate (401), a wire-taking motor (402), a second motor seat (403), a top seat (404), a left cone disk (405), a right cone disk (406), a cylinder (407), a wire-taking mechanism slider (408), and a wire-taking mechanism guide rail (409); the second motor seat (403) and the top seat (404) are respectively arranged at the left and right ends of the bottom plate (401); the wire-taking motor (402) is arranged on the outer side of the second motor seat (403); the left cone disk (405) is arranged on the inner side of the second motor seat (403); the power output end of the wire-taking motor (402) is connected to the power output end through The second motor seat (403) is connected to the left cone disk (405) at the rear, the right cone disk (406) is arranged on the inner side of the top seat (404), the left cone disk (405) and the right cone disk (406) are arranged in a mirror image, the wire-taking mechanism slider (408) is arranged at the bottom end of the top seat (404), the wire-taking mechanism guide rail (409) is arranged on the bottom plate (401), the wire-taking mechanism slider (408) is arranged on the wire-taking mechanism guide rail (409), the tail end of the cylinder (407) is fixedly arranged on the second motor seat (403), and the piston rod of the cylinder (407) is connected to the top seat (404).

5. The multi-wheel wire taking-up and arranging device according to claim 4, characterized in that: The wire-taking mechanism (4) further comprises a speed reducer (410), a slide (411), and a support rod (412); the wire-taking motor (402) is connected to the left cone disk (405) via the speed reducer (410); the top seat (404) is arranged on the slide (411); the wire-taking mechanism slider (408) is arranged below the slide (411); the support rod (412) is respectively arranged on the second motor seat (403) and the top seat (404), and is located below the left cone disk (405) and the right cone disk (406); and positioning grooves (413) are provided on the left cone disk (405) and the right cone disk (406).

6. The multi-wheel wire taking-up and arranging device according to claim 2, characterized in that: The main frame (6) is provided with a plurality of multi-wheel wire taking-up and arranging units.

7. The multi-wheel wire taking-up and arranging device according to claim 6, characterized in that: The main frame (6) is provided with four multi-wheel wire-receiving and arranging units, the four multi-wheel wire-receiving and arranging units are arranged in a square, and the two multi-wheel wire-receiving and arranging units in the front row and the two multi-wheel wire-receiving and arranging units in the rear row are arranged in a mirror image.

8. The multi-wheel wire taking-up and arranging device according to claim 1, characterized in that: The tension mechanism (5) comprises a tension wheel (501), a tension arm (502), and a tension motor (503); a power output shaft of the tension motor (503) is connected to the tension arm (502); and a tension wheel (501) is provided at the top end of the tension arm (502).

9. The multi-wheel wire taking-up and arranging device according to claim 8, characterized in that: The vertical board (1) is provided with a tension arm through hole (102), the tension motor (503) is arranged on the back panel of the vertical board (1), and the tension arm (502) extends into the front side of the vertical board (1) through the tension arm through hole (102).

10. The multi-wheel wire taking-up and arranging device according to claim 3, characterized in that: Two of the wire traversing guide wheels (310) are provided, and the two wire traversing guide wheels (310) are arranged perpendicularly to each other on the wire traversing guide wheel bracket (309).

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