Winding equipment for electrical equipment

Through the design of the elevation push agency and tension adjustment mechanism in the electrical equipment winding equipment, the lack of the problem of the equipment and the inconvenience of the tension adjustment of the equipment lack of the feeding device and the tension adjustment, realize the regulation of automatic push and real -time tension, and improve the production efficiency and winding quality.

CN222410539UActive Publication Date: 2025-01-28LUKONG ELECTRIC POWER TECH CO LTD
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Patent Information

Application Number
CN202422958357.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-01-28
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The existing electrical equipment winding equipment lacks material pushing devices, and relies on manual manual pulling and feeding, and the tension adjustment structure is fixed, which is inconvenient for real-time adjustment, resulting in unstable wire tension and prone to slack or overtightening.

Method used

Design a winding device that includes a lifting push mechanism and a tension adjustment mechanism. The lift push mechanism achieves the flexible displacement of the push board and the automatic push of the material through the coordination of electric telescopic components and push boards; tension adjustment mechanism uses electric lifting rods and pressure sensor components to adjust the wire tension in real time.

Benefits of technology

Through the automated push of the lifting push agency, artificial intervention is reduced and the degree of production efficiency and automation have been improved. Through the real -time adjustment of the tension mechanism, the stability of the wire during the winding process is ensured, and the winding caused by tension fluctuations is avoided. Quality problem.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses winding equipment for electrical equipment, which belongs to the technical field of winding equipment and is characterized in that the winding equipment comprises a winding structure, a fixing plate is bolted on the inner wall of the winding structure, an electric telescopic component is bolted on the front side of the fixing plate, a push plate is bolted on the front side of the electric telescopic component, and the push plate is fixed on the inner wall of the winding structure. A fixed block is in bolted connection with the surface of the push plate, a lifting material pushing mechanism is in bolted connection with the top of the fixed block, a supporting plate is arranged on the front side of the winding structure, and an electric lifting rod is arranged on the left side of the supporting plate. And in the winding process, most tension adjusting structures are fixedly arranged, so that the tension cannot be flexibly adjusted in real time according to the winding requirement, the tension of the wire is not stable in the winding process, and the phenomenon that the wire is loosened or too tight easily occurs.
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Description

Technical Field

[0001] The utility model relates to the technical field of winding equipment, in particular to a winding equipment used for electrical equipment. Background Art

[0002] The winding equipment used for electrical equipment is a mechanical device specially used to wind the wires around the parts of the electrical equipment according to the specific number of turns, shape, arrangement and precision requirements. It is usually composed of a mechanical transmission system, a wire arrangement device, a winding mold or fixture, a tension control device and a control system. It realizes automatic or semi-automatic winding operation through precise mechanical movement and coordinated control.

[0003] Existing winding devices usually use manual winding or arranging, which increases the labor intensity of workers and is very inconvenient for workers to use;

[0004] The existing patent (publication number: CN214140996U) discloses a winding device for electrical engineering, including: a cart bottom plate, a driving motor, a moving wheel, a guiding mechanism, a driving mechanism, a winding mechanism, a wire structure 1 and a wire structure 2. The lower surface of the cart bottom plate is equipped with a moving wheel. This utility model has the following beneficial effects: by arranging the moving wheels and the cart handle, the box can be moved at will without the need for transportation, saving labor. The design of the driving mechanism, the winding mechanism and the guiding mechanism enables the cable to be driven by the driving mechanism to drive the winding mechanism to automatically wind. The guiding mechanism lifts the cable to avoid the cable from being damaged by the holes on the front surface of the box for a long time.

[0005] In view of the above problems, existing patents have provided solutions, but most of the existing winding equipment for electrical equipment lacks a pushing device and relies mostly on manual pulling, which is relatively laborious. In addition, during the winding process, the tension adjustment structure is mostly fixed, which is not convenient for flexibly adjusting the tension size according to the winding requirements in real time, resulting in unstable wire tension during the winding process, and the wire is prone to loosening or being too tight.

[0006] To this end, a wire winding device for an electrical device is proposed. Utility Model Content

[0007] The purpose of the utility model is to provide a winding device for electrical equipment, which can solve the problem that most of the existing winding devices for electrical equipment lack a pushing device and rely more on manual pulling, which is relatively laborious. In addition, during the winding process, the tension adjustment structure is mostly fixed, which is not convenient for flexibly adjusting the tension size according to the winding requirements in real time, resulting in unstable wire tension during the winding process, and the wire is prone to loose or too tight problems.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a winding device for electrical equipment, comprising a winding structure, a fixing plate is bolted to the inner wall of the winding structure, an electric telescopic assembly is bolted to the front side of the fixing plate, a push plate is bolted to the front side of the electric telescopic assembly, a fixing block is bolted to the surface of the push plate, a lifting and pushing mechanism is bolted to the top of the fixing block, a support plate is arranged at the front side of the winding structure, an electric lifting rod is arranged at the left side of the support plate, and a tension adjustment mechanism is arranged at the top of the electric lifting rod;

[0009] The lifting and pushing mechanism includes an electric telescopic rod, a pushing block and a rubber pad, the rear side of the rubber pad is bolted to the front side of the pushing block, the bottom of the pushing block is bolted to the top of the electric telescopic rod, and the bottom of the electric telescopic rod is bolted to the top of the fixed block.

[0010] Preferably, a connecting frame is bolted to the top of the electric lifting rod, and the surface of the tension adjustment mechanism is rotatably connected to the inner wall of the connecting frame.

[0011] Preferably, a support block is bolted to the bottom of the electric lifting rod, and the right side of the support block is bolted to the left side of the support plate.

[0012] Preferably, the tension adjustment mechanism includes a pressure sensor assembly, a rotating wheel and a limit plate, the inner wall of the limit plate is clamped with the surface of the rotating wheel, the inner wall of the pressure sensor assembly is bolted to the surface of the rotating wheel, and the surface of the rotating wheel is rotatably connected to the inner wall of the connecting frame.

[0013] Preferably, a stabilizing block is bolted to the bottom of the pushing block, and a limiting block is bolted to the bottom of the stabilizing block.

[0014] Preferably, the surface of the stabilizing block is slidably connected to the inner wall of the fixing block, and the inner wall of the fixing block is provided with a stabilizing groove used in conjunction with the stabilizing block.

[0015] Preferably, a guide structure is provided on the front side of the winding structure, and a guide wheel is bolted to the top of the guide structure.

[0016] Preferably, a ground rail is bolted to the left side of the winding structure, and a protective door is provided on the top of the ground rail.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. This application sets a lifting and pushing mechanism, and realizes flexible displacement of the push plate to control the material pushing position through the cooperation of the fixed plate, the electric telescopic component and the lifting and pushing mechanism. The electric telescopic rod is used to lift and output the material to move, which is conducive to unloading, saves manpower, and improves the degree of automation and production efficiency.

[0019] 2. This application sets up a tension adjustment mechanism. Under the support of an electric lifting rod, the tension adjustment mechanism can conveniently adjust the height and accurately and real-time adjust the wire tension to ensure appropriate tension during winding, avoid affecting the winding and wire due to tension problems, and improve the product winding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is an overall structural diagram of a winding device for electrical equipment of the utility model;

[0021] Figure 2 This is a structural diagram of the electric telescopic assembly of the utility model;

[0022] Figure 3 This is a structural diagram of the lifting and pushing mechanism of the utility model;

[0023] Figure 4 This is a structural diagram of the guide structure of the utility model;

[0024] Figure 5 This is a structural diagram of the guide wheel of the utility model;

[0025] Figure 6 This is a structural diagram of the tension adjustment mechanism of the utility model;

[0026] Figure 7 It is a structural diagram of the protective door of the utility model.

[0027] In the figure, 1. winding structure; 2. lifting and pushing mechanism; 201. electric telescopic rod; 202. pushing block; 203. rubber pad; 3. tension adjustment mechanism; 301. pressure sensor assembly; 302. rotating wheel; 303. limit plate; 4. fixed plate; 5. electric telescopic assembly; 6. push plate; 7. fixed block; 8. support plate; 9. electric lifting rod; 10. connecting frame; 11. support block; 12. stabilizing block; 13. limit block; 14. stabilizing groove; 15. guide structure; 16. guide wheel; 17. ground rail; 18. protective door. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-7 , the utility model provides a technical solution:

[0030] A winding device for electrical equipment, comprising a winding structure 1, a fixing plate 4 is bolted to the inner wall of the winding structure 1, an electric telescopic assembly 5 is bolted to the front side of the fixing plate 4, a push plate 6 is bolted to the front side of the electric telescopic assembly 5, a fixing block 7 is bolted to the surface of the push plate 6, a lifting and pushing mechanism 2 is bolted to the top of the fixing block 7, a support plate 8 is arranged on the front side of the winding structure 1, an electric lifting rod 9 is arranged on the left side of the support plate 8, and a tension adjustment mechanism 3 is arranged on the top of the electric lifting rod 9;

[0031] The lifting and pushing mechanism 2 includes an electric telescopic rod 201, a pushing block 202 and a rubber pad 203. The rear side of the rubber pad 203 is bolted to the front side of the pushing block 202, the bottom of the pushing block 202 is bolted to the top of the electric telescopic rod 201, and the bottom of the electric telescopic rod 201 is bolted to the top of the fixed block 7.

[0032] In this embodiment: by setting up a lifting and pushing mechanism 2, the fixed plate 4 in the winding structure 1 cooperates with the electric telescopic component 5 to realize the flexible displacement of the push plate 6 in a specific direction, enhance the control ability of the material pushing position, and facilitate the subsequent lifting and lowering of the push block 202 and the rubber pad 203 to a suitable height through the electric telescopic rod 201, and then output through the electric telescopic component 5, so that the electric telescopic component 5 pushes the material to move, which is convenient for unloading, saves manpower, reduces the need for manual intervention, and improves the degree of automation and production efficiency. By setting up a tension adjustment mechanism 3, the tension adjustment mechanism 3 can be easily adjusted in height under the support of the electric lifting rod 9, and can accurately adjust the wire tension in real time to ensure that the wire always maintains an appropriate tension during the winding process, avoids uneven winding density or wire damage caused by tension fluctuations, and keeps the wire stable during the winding process, thereby improving the product winding quality.

[0033] Specifically, Figure 6 As shown, a connecting frame 10 is bolted to the top of the electric lifting rod 9 , and the surface of the tension adjustment mechanism 3 is rotatably connected to the inner wall of the connecting frame 10 .

[0034] Specifically, Figure 4 As shown, a support block 11 is bolted to the bottom of the electric lifting rod 9 , and the right side of the support block 11 is bolted to the left side of the support plate 8 .

[0035] Specifically, Figure 6 As shown, the tension adjustment mechanism 3 includes a pressure sensor assembly 301, a rotating wheel 302 and a limiting plate 303. The inner wall of the limiting plate 303 is clamped with the surface of the rotating wheel 302, the inner wall of the pressure sensor assembly 301 is bolted to the surface of the rotating wheel 302, and the surface of the rotating wheel 302 is rotatably connected to the inner wall of the connecting frame 10.

[0036] In this embodiment: the connecting frame 10 on the top of the electric lifting rod 9 provides an installation base and a rotation support point for the tension adjustment mechanism 3, so that the tension adjustment mechanism 3 can flexibly adjust the height. The pressure sensor component 301 in the tension adjustment mechanism 3 can monitor the wire tension exerted on the rotating wheel 302 in real time, and accurately adjust the tension data to ensure constant tension during the winding process, effectively preventing winding quality problems caused by uneven tension.

[0037] Specifically, Figure 2 , Figure 3 As shown, the bottom of the pushing block 202 is bolted with a stabilizing block 12 , and the bottom of the stabilizing block 12 is bolted with a limiting block 13 .

[0038] Specifically, Figure 3 As shown, the surface of the stabilizing block 12 is slidably connected to the inner wall of the fixing block 7 , and the inner wall of the fixing block 7 is provided with a stabilizing groove 14 used in conjunction with the stabilizing block 12 .

[0039] In this embodiment: the stabilizing block 12 at the bottom of the pushing block 202 and the stabilizing groove 14 on the inner wall of the fixed block 7 are slidably matched, providing precise guidance and limitation for the lifting and lowering movement of the pushing block 202, effectively avoiding the shaking of the pushing block 202 during the lifting process, thereby ensuring that the rubber pad 203 can push the material in a precise and vertical direction, improving the stability of material pushing, and the limiting block 13 can prevent the pushing block 202 from deviating from the normal track due to external interference, thereby ensuring the continuous and efficient operation of the lifting and pushing mechanism 2.

[0040] Specifically, Figure 4 , Figure 5 As shown, a guide structure 15 is provided on the front side of the winding structure 1 , and a guide wheel 16 is bolted to the top of the guide structure 15 .

[0041] Specifically, Figure 1 , Figure 7 As shown, a ground rail 17 is bolted to the left side of the winding structure 1 , and a protective door 18 is provided on the top of the ground rail 17 .

[0042] In this embodiment: the guide structure 15 and the guide wheel 16 on the front side of the winding structure 1 can accurately guide and limit the direction of the wire during the winding process, so that the wire remains neat and orderly when entering the winding area, avoiding problems such as the wire being entangled, knotted, or interfering with other components. The protective door 18 arranged on the top of the ground rail 17 not only ensures the normal operation of the equipment, but also provides a safety protection barrier for the operator to prevent the operator from accidentally touching the moving parts during the operation of the equipment and being injured, thereby creating a safe environment for production operations.

[0043] Working principle: During the use of the winding structure 1, by setting up a lifting and pushing mechanism 2, the fixed plate 4 in the winding structure 1 cooperates with the electric telescopic component 5 to realize the flexible displacement of the push plate 6 in a specific direction, thereby enhancing the control ability over the material pushing position, and facilitating the subsequent lifting and lowering of the push block 202 and the rubber pad 203 to a suitable height by the electric telescopic rod 201, and then outputting through the electric telescopic component 5 so that the electric telescopic component 5 pushes the material to move, which is convenient for unloading, saves manpower, reduces the need for manual intervention, and improves the degree of automation and production efficiency. By setting up a tension adjustment mechanism 3, the tension adjustment mechanism 3 can conveniently adjust the height under the support of the electric lifting rod 9, and can accurately adjust the wire tension in real time to ensure that the wire always maintains an appropriate tension during the winding process, avoiding uneven winding density or wire damage caused by tension fluctuations, so that the wire maintains stability during the winding process, thereby improving the product winding quality.

[0044] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A winding device for electrical equipment, comprising a winding structure (1), characterized in that: The inner wall of the winding structure (1) is bolted with a fixing plate (4), the front side of the fixing plate (4) is bolted with an electric telescopic assembly (5), the front side of the electric telescopic assembly (5) is bolted with a push plate (6), the surface of the push plate (6) is bolted with a fixing block (7), the top of the fixing block (7) is bolted with a lifting and pushing mechanism (2), the front side of the winding structure (1) is provided with a support plate (8), the left side of the support plate (8) is provided with an electric lifting rod (9), and the top of the electric lifting rod (9) is provided with a tension adjustment mechanism (3); The lifting and pushing mechanism (2) comprises an electric telescopic rod (201), a pushing block (202) and a rubber pad (203); the rear side of the rubber pad (203) is bolted to the front side of the pushing block (202); the bottom of the pushing block (202) is bolted to the top of the electric telescopic rod (201); and the bottom of the electric telescopic rod (201) is bolted to the top of a fixing block (7).

2. A winding device for electrical equipment according to claim 1, characterized in that: A connecting frame (10) is bolted to the top of the electric lifting rod (9), and the surface of the tension adjustment mechanism (3) is rotatably connected to the inner wall of the connecting frame (10).

3. A winding device for electrical equipment according to claim 1, characterized in that: A support block (11) is bolted to the bottom of the electric lifting rod (9), and the right side of the support block (11) is bolted to the left side of the support plate (8).

4. A winding device for electrical equipment according to claim 2, characterized in that: The tension adjustment mechanism (3) comprises a pressure sensor assembly (301), a rotating wheel (302) and a limit plate (303); the inner wall of the limit plate (303) is snap-fitted to the surface of the rotating wheel (302); the inner wall of the pressure sensor assembly (301) is bolted to the surface of the rotating wheel (302); and the surface of the rotating wheel (302) is rotatably connected to the inner wall of the connecting frame (10).

5. A winding device for electrical equipment according to claim 1, characterized in that: The bottom of the pushing block (202) is bolted to a stabilizing block (12), and the bottom of the stabilizing block (12) is bolted to a limiting block (13).

6. A winding device for electrical equipment according to claim 5, characterized in that: The surface of the stabilizing block (12) is slidably connected to the inner wall of the fixing block (7), and the inner wall of the fixing block (7) is provided with a stabilizing groove (14) for use with the stabilizing block (12).

7. A winding device for electrical equipment according to claim 1, characterized in that: A guide structure (15) is provided on the front side of the winding structure (1), and a guide wheel (16) is bolted to the top of the guide structure (15).

8. A winding device for electrical equipment according to claim 1, characterized in that: A ground rail (17) is bolted to the left side of the winding structure (1), and a protective door (18) is provided on the top of the ground rail (17).

Citation Information

Patent Citations

  • Winding device for electrical engineering

    CN214140996U