Fermentation device capable of monitoring feed fermentation state in real time

Abstract

The utility model relates to the technical field of feed fermentation, and discloses a fermentation device capable of monitoring a feed fermentation state in real time, which comprises a fermentation tank, a temperature control bin arranged in the fermentation tank, an electric heating wire arranged in the temperature control bin, a temperature controller arranged on the outer wall of the temperature control bin, a motor arranged at the top end of the fermentation tank, and a rotating shaft arranged at the axis of the motor, a pressure pipe is installed on the side edge of the fermentation tank, a pressure controller is installed at the top end of the pressure pipe, a control valve is installed at the middle end of the pressure pipe, a discharging pipe is installed at the bottom end of the fermentation tank, and a valve is installed at the joint of the discharging pipe and the fermentation tank. According to the device, feed in the fermentation tank is fully fermented, the fermentation effect and efficiency are improved, meanwhile, the inner wall of the fermentation tank is scraped, the feed is prevented from being hung on the wall to affect the fermentation effect, waste of the feed is avoided, and the temperature and pressure of the fermentation tank are monitored in real time, so that the feed is better fermented.

Description

Technical Field

[0001] This utility model relates to the field of feed fermentation technology, specifically a fermentation device that can monitor the fermentation status of feed in real time. Background Technology

[0002] Feed is a general term for the food consumed by all domesticated animals. In a narrower sense, feed mainly refers to the food consumed by animals raised in agriculture or animal husbandry. Feed includes more than ten kinds of feed ingredients such as soybeans, soybean meal, corn, fish meal, amino acids, miscellaneous meals, whey powder, oils, meat and bone meal, grains, and feed additives.

[0003] A search revealed that Chinese Patent Publication No. CN218521233U discloses a feed fermentation tank. This device uses a circulating pump to circulate the material inside the tank, ensuring thorough mixing of the upper and lower layers of material. This guarantees that the material within the tank is in a uniform fermentation environment, allowing for sufficient contact between the material and air and the inoculant. The resulting uniform fermentation ensures high-quality bio-fermented feed. However, because feed fermentation is easily affected by temperature, this device struggles to control the temperature during fermentation. Excessively high or low temperatures can negatively impact fermentation efficiency. Furthermore, feed residue can adhere to the tank walls, hindering fermentation and leading to feed waste. Therefore, improvements to the existing device are needed to meet practical requirements. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a fermentation device that can monitor the fermentation status of feed in real time. It features the ability to agitate the feed inside the fermentation tank, ensuring thorough fermentation and improving fermentation efficiency. Simultaneously, it scrapes the inner wall of the fermentation tank to prevent feed from adhering to the walls and affecting fermentation, thus avoiding feed waste. Furthermore, it monitors the temperature and pressure of the fermentation tank in real time, further enhancing feed fermentation. These advantages solve the aforementioned technical problems.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a fermentation device capable of real-time monitoring of feed fermentation status, comprising a fermentation tank, a temperature control chamber inside the fermentation tank, an electric heating wire installed inside the temperature control chamber, and a temperature controller installed on the outer wall of the temperature control chamber, a motor installed at the top of the fermentation tank, a rotating shaft installed at the center of the motor shaft, a stirring shaft installed on the outer circumference of the rotating shaft, a scraper installed at the top of the stirring shaft, a pressure pipe installed on the side of the fermentation tank, a pressure controller installed at the top of the pressure pipe, and a control valve installed in the middle, a discharge pipe installed at the bottom of the fermentation tank, and a valve installed at the connection between the discharge pipe and the fermentation tank.

[0008] Preferably, the motor is installed through the top of the fermentation tank, and a rotating shaft is fixedly installed at the rotor end of the shaft center. Multiple sets of stirring shafts are installed alternately on the outer circumference of the rotating shaft.

[0009] The above technical solution involves starting a motor, which drives a rotating shaft to rotate. During this rotation, the rotating shaft drives a stirring shaft to agitate the inside of the fermentation tank, thereby ensuring that the feed inside the tank is fully fermented and improving the fermentation effect and efficiency.

[0010] Preferably, a scraper is fixedly installed at the top end of the stirring shaft.

[0011] With the above technical solution, when the rotating shaft drives the stirring shaft to rotate, the stirring shaft drives the scraper to rotate, thereby scraping the inner wall of the fermentation tank, preventing feed from sticking to the wall and affecting the fermentation effect, while avoiding feed waste.

[0012] Preferably, an electric heating wire is fixedly installed inside the temperature control chamber, and the control terminal of the temperature controller is electrically connected to the control terminal of the electric heating wire.

[0013] The above technical solution heats the temperature control chamber by turning on the heating wire, while the temperature controller displays the temperature inside the chamber. When the temperature is too high, the temperature controller turns off the heating wire; when the temperature is too low, the temperature controller turns on the heating wire. This structure can control the temperature during feed fermentation, preventing excessively high or low temperatures from affecting the fermentation process.

[0014] Preferably, the pressure controller is equipped with a display screen, and the control terminal is electrically connected to the control valve.

[0015] The above technical solution monitors the pressure inside the fermentation tank using a pressure controller, and the values ​​are displayed on a screen for real-time viewing. When the displayed value is too high, the control terminal of the pressure controller opens the control valve to release the pressure inside the fermentation tank, preventing excessive internal pressure from overloading the fermentation tank.

[0016] Compared with the prior art, this utility model provides a fermentation device that can monitor the fermentation status of feed in real time, and has the following beneficial effects:

[0017] 1. This utility model uses a motor to drive a rotating shaft, which in turn drives a stirring shaft to agitate the inside of the fermentation tank. This allows the feed inside the tank to ferment fully, improving the fermentation effect and efficiency. As the rotating shaft drives the stirring shaft, the stirring shaft in turn drives a scraper to rotate, which scrapes the inner wall of the fermentation tank. This prevents feed from sticking to the wall and affecting the fermentation effect, while also avoiding feed waste.

[0018] 2. This utility model heats the temperature-controlled chamber by turning on the heating wire, while the temperature controller displays the internal temperature of the chamber. When the temperature is too high, the temperature control terminal shuts off the heating wire; when the temperature is too low, the temperature controller turns the heating wire on. This structure can control the temperature during feed fermentation, preventing excessively high or low temperatures from affecting the fermentation process. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the fermentation device of this utility model;

[0020] Figure 2 This is a front view schematic diagram of the fermentation device structure of this utility model;

[0021] Figure 3 This is a frontal cross-sectional view of the fermentation device of this utility model.

[0022] The components include: 1. Fermentation tank; 2. Temperature control chamber; 3. Heating wire; 4. Temperature controller; 5. Motor; 6. Rotating shaft; 7. Stirring shaft; 8. Scraper; 9. Pressure pipe; 10. Pressure controller; 11. Control valve; 12. Discharge pipe; 13. Valve. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-3 A fermentation device capable of real-time monitoring of feed fermentation status includes a fermentation tank 1, a temperature control chamber 2 inside the fermentation tank 1, an electric heating wire 3 installed inside the temperature control chamber 2, and a temperature controller 4 installed on the outer wall of the temperature control chamber 2, a motor 5 installed at the top of the fermentation tank 1, a rotating shaft 6 installed at the shaft center of the motor 5, a stirring shaft 7 installed on the outer circumference of the rotating shaft 6, a scraper 8 installed at the top of the stirring shaft 7, a pressure pipe 9 installed on the side of the fermentation tank 1, a pressure controller 10 installed at the top of the pressure pipe 9, and a control valve 11 installed in the middle, and a discharge pipe 12 installed at the bottom of the fermentation tank 1, with a valve 13 installed at the connection between the discharge pipe 12 and the fermentation tank 1.

[0025] Specifically, the motor 5 is installed through the top of the fermentation tank 1, and a rotating shaft 6 is fixedly installed at the rotor end of the shaft. Multiple sets of stirring shafts 7 are installed alternately on the outer circumference of the rotating shaft 6. The advantage is that by starting the motor 5, the motor 5 drives the rotating shaft 6 to rotate. During the rotation of the rotating shaft 6, the stirring shaft 7 is driven to stir the inside of the fermentation tank 1, so that the feed inside the fermentation tank can be fully fermented, thus promoting the fermentation effect and efficiency.

[0026] Specifically, a scraper 8 is fixedly installed at the top of the stirring shaft 7. The advantage is that when the rotating shaft 6 drives the stirring shaft 7 to rotate, the stirring shaft 7 drives the scraper 8 to rotate, thereby scraping the inner wall of the fermentation tank 1, preventing feed from sticking to the wall and affecting the fermentation effect, while avoiding feed waste.

[0027] Specifically, an electric heating wire 3 is fixedly installed inside the temperature control chamber 2. The control terminal of the temperature controller 4 is electrically connected to the control terminal of the electric heating wire 3. The advantage is that by turning on the electric heating wire 3, the electric heating wire 3 heats the temperature control chamber 2. At the same time, the temperature controller 4 displays the temperature inside the temperature control chamber 2. When the temperature is too high, the control terminal of the temperature controller 4 controls the control terminal of the electric heating wire 3 to turn off. When the temperature is too low, the control terminal of the temperature controller 4 controls the control terminal of the electric heating wire 3 to turn on. This structure can control the temperature during feed fermentation and avoid the temperature being too high or too low, which would affect the feed fermentation.

[0028] Specifically, the pressure controller 10 is equipped with a display screen, and the control terminal is electrically connected to the control valve 11. The advantage is that the pressure inside the fermentation tank 1 is monitored by the pressure controller 10, and the value is displayed on the display screen, which is convenient for people to watch in real time. When the value displayed on the screen is too high, the control terminal of the pressure controller 10 controls the control valve 11 to open and release the pressure inside the fermentation tank, so as to avoid the internal pressure being too high and causing the fermentation tank to be overloaded.

[0029] During operation, starting motor 5 drives rotating shaft 6 to rotate. As rotating shaft 6 rotates, it drives stirring shaft 7 to agitate the inside of fermentation tank 1, ensuring thorough fermentation of the feed and improving fermentation efficiency. Simultaneously, the rotating shaft 6 drives the stirring shaft 7, which in turn drives scraper 8 to rotate, scraping the inner wall of fermentation tank 1 to prevent feed from sticking to the walls and affecting fermentation, thus avoiding feed waste. Turning on heating wire 3 heats the temperature control chamber 2, while temperature controller 4 displays the temperature inside chamber 2. If the temperature becomes too high, the temperature control terminal controls the heating wire 3... When the temperature is too low, the control terminal of the temperature controller 4 controls the control terminal of the heating wire 3 to turn on. This structure can control the temperature during feed fermentation, preventing excessively high or low temperatures from affecting the fermentation process. By turning on the heating wire 3, the heating wire 3 heats the temperature control chamber 2. At the same time, the temperature controller 4 displays the temperature inside the temperature control chamber 2. When the temperature is too high, the control terminal of the temperature controller 4 controls the control terminal of the heating wire 3 to turn off. When the temperature is too low, the control terminal of the temperature controller 4 controls the control terminal of the heating wire 3 to turn on. This structure can control the temperature during feed fermentation, preventing excessively high or low temperatures from affecting the fermentation process.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fermentation device capable of real-time monitoring of the fermentation state of feed, comprising a fermentation tank (1), characterized in that: The fermentation tank (1) is provided with a temperature control chamber (2) inside, an electric heating wire (3) is installed inside the temperature control chamber (2), and a temperature controller (4) is installed on the outer wall; a motor (5) is installed at the top of the fermentation tank (1), a rotating shaft (6) is installed at the axis of the motor (5), a stirring shaft (7) is installed on the outer peripheral surface of the rotating shaft (6), and a scraper (8) is installed at the top of the stirring shaft (7); a pressure pipe (9) is installed on the side of the fermentation tank (1), a pressure controller (10) is installed at the top of the pressure pipe (9), and a control valve (11) is installed at the middle end; a discharge pipe (12) is installed at the bottom of the fermentation tank (1), and a valve (13) is installed at the connection between the discharge pipe (12) and the fermentation tank (1).

2. A fermentation device capable of real-time monitoring of feed fermentation status according to claim 1, characterized in that: The motor (5) is installed through the top of the fermentation tank (1), and a rotating shaft (6) is fixedly installed at the rotor end at the axis center, and a plurality of stirring shafts (7) are staggeredly installed on the outer peripheral surface of the rotating shaft (6).

3. A fermentation device capable of real-time monitoring of feed fermentation status according to claim 1, characterized in that: A scraper (8) is fixedly mounted on the top end of the stirring shaft (7).

4. A fermentation device capable of real-time monitoring of feed fermentation status according to claim 1, characterized in that: A heating wire (3) is fixedly installed inside the temperature control chamber (2), and a control end of the temperature controller (4) is electrically connected to the control end of the heating wire (3).

5. A fermentation device capable of real-time monitoring of feed fermentation status according to claim 1, characterized in that: The pressure controller (10) is provided with a display screen, and a control end is electrically connected to a control valve (11).

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