Rapid pickling device for bearing machining

Abstract

The utility model discloses a quick pickling device for bearing processing, which belongs to the technical field of bearing processing and comprises a supporting seat, a vertical rod is connected onto the supporting seat, a pickling box is connected to the top end of the vertical rod, supporting reset devices are connected to the front and the back of the pickling box, and a supporting net cage is connected outside the supporting reset devices. A guide groove is formed in the supporting net cage. According to the rapid pickling device for bearing machining, the driving assembly, a first gear, second gears, a threaded cylinder, a reciprocating lead screw, a first chain wheel, second chain wheels, a chain and a rotating disturbance rod are arranged, the first chain wheel controls the two second chain wheels and the rotating disturbance rod to rotate through the chain, and the reciprocating lead screw and a supporting net plate are controlled to move in the vertical direction in the rotating process of the threaded cylinder; and in the moving process of the bearing, the pickling solution can be disturbed at the same time, so that the pickling solution is in full contact with the bearing, and the feeding and discharging operation and the pickling process of the bearing are efficiently carried out at the same time.

Description

Technical Field

[0001] The utility model belongs to the technical field of bearing processing, in particular to a fast pickling device for bearing processing. Background Art

[0002] Bearings need to be pickled during the processing process to wash away the iron oxide and rust spots adhered to their surfaces. However, most of the existing pickling equipment directly places the bearings into a net bag that can be moved up and down, and moves the net bag into a pickling box to pickle the bearings. As the pickling process continues, certain impurities will be mixed into the pickling box. The fixed pickling liquid and impurities will affect the full contact with the bearings, and a long period of immersion is required to complete the pickling of the bearings. Therefore, a bearing processing rapid pickling device is needed to solve the above problems. Utility Model Content

[0003] In order to overcome the above defects, the utility model provides a bearing processing rapid pickling device, which solves the problem that during the pickling process, fixed pickling liquid and impurities will affect the full contact between the pickling liquid and the bearing, resulting in a long soaking time to complete the pickling.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bearing processing rapid pickling device, comprising a support seat, the support seat is connected with a vertical rod, the top of the vertical rod is connected with a pickling box, the front and back of the pickling box are connected with a support reset device, the support reset device is externally connected with a support mesh box, the support mesh box is provided with a guide groove, the support mesh box is slidably connected with a support mesh plate, the support mesh plate is connected with a rotation adjustment device that runs through the pickling box, the rotation adjustment device is provided with a rotation spoiler device outside, and the rotation spoiler device runs through the pickling box;

[0005] The rotating spoiler device includes two second sprockets, and a rotating spoiler rod is connected to the second sprocket. The top of the rotating spoiler rod is located in the pickling box. The rotating adjustment device includes a driving assembly and a threaded barrel. A reciprocating screw is arranged in the threaded barrel, and the top of the reciprocating screw rod is connected to the supporting mesh plate.

[0006] As a further solution of the utility model: the support mesh is externally connected with a guide slider, the guide slider is slidably connected in the guide groove, the support seat is connected with a collection frame and a liquid storage tank, and the side of the liquid storage tank is connected with a connecting pump connected to the pickling tank.

[0007] As a further solution of the utility model: the outer sleeve of the rotating disturbing rod is provided with a second bearing, the second bearing is arranged through under the pickling box, and the outer sleeves of the two second sprockets are provided with the same chain.

[0008] As a further solution of the utility model: the threaded cylinder is externally connected with a first sprocket, the first sprocket is arranged outside the chain, and the driving assembly is connected under the pickling box.

[0009] As a further solution of the utility model: the output shaft of the drive assembly is connected to a first gear, the threaded barrel is externally connected to a second gear, the first gear is meshed with the second gear, the threaded barrel is externally connected to a first bearing, and the first bearing is connected through and under the pickling box.

[0010] As a further solution of the utility model: the support resetting device includes an extension plate, the extension plate is connected to the pickling box, the extension plate is connected to the supporting mesh box, and a guide sleeve is connected through the extension plate.

[0011] As a further solution of the utility model: a guide rod is slidably connected in the guide sleeve, a fixing plate is connected to the bottom end of the guide rod, the fixing plate is connected to the outside of the pickling box, and an elastic component connected to the guide sleeve is disposed on the outer sleeve of the guide rod.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The bearing processing rapid pickling device is provided with a driving assembly, a first gear, a second gear, a threaded barrel, a reciprocating screw, a first sprocket, a second sprocket, a chain and a rotating disturbing rod. The driving assembly controls the rotation of the second gear, the threaded barrel and the first sprocket through the first gear. The first sprocket controls the rotation of two second sprockets and the rotating disturbing rod through the chain. The threaded barrel controls the reciprocating screw and the supporting mesh plate to move in the vertical direction during the rotation process, so that the bearing can enter and exit the pickling box. The pickling liquid can be disturbed at the same time during the movement of the bearing, so that the pickling liquid can fully contact the bearing, so that the loading and unloading operations and the pickling process of the bearing can be carried out simultaneously and efficiently.

[0014] 2. The bearing processing rapid pickling device is provided with a supporting mesh box, a supporting mesh plate, an elastic component, a guide rod and a guide sleeve. The supporting mesh plate can be moved in the supporting mesh box. After the supporting mesh plate is located at the lower limit position in the supporting mesh box, the supporting mesh box and the bearing can be controlled to move downward, so that the bearing located in the supporting mesh box enters the pickling liquid. When the supporting mesh plate moves upward in the supporting mesh box, the bearing in the supporting mesh box can be pushed upward, so that the bearing can be taken and placed conveniently when the supporting mesh plate is at the highest point in the supporting mesh box. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the three-dimensional support cage of the utility model;

[0017] Figure 3 It is a three-dimensional structural schematic diagram of the rotary adjustment device of the utility model;

[0018] Figure 4 It is a three-dimensional structural diagram of the support and reset device of the utility model;

[0019] In the figure: 1. support seat; 2. vertical rod; 3. pickling box; 4. support reset device; 41. extension plate; 42. guide sleeve; 43. guide rod; 44. elastic component; 45. fixed plate; 5. support mesh box; 6. liquid storage tank; 7. connecting pump; 8. collection frame; 9. guide groove; 10. support mesh plate; 11. guide slider; 12. rotation adjustment device; 121. drive assembly; 122. first gear; 123. second gear; 124. threaded barrel; 125. reciprocating screw; 126. first sprocket; 127. first bearing; 13. rotating spoiler; 131. second sprocket; 132. chain; 133. rotating spoiler; 134. second bearing. DETAILED DESCRIPTION

[0020] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0021] like Figure 1-4 As shown, the utility model provides a technical solution: a bearing processing rapid pickling device, comprising a support seat 1, a vertical rod 2 is connected to the support seat 1, a pickling box 3 is connected to the top of the vertical rod 2, the front and back of the pickling box 3 are connected to a support reset device 4, the support reset device 4 is externally connected to a support mesh box 5, a guide groove 9 is provided in the support mesh box 5, a support mesh plate 10 is slidably connected in the support mesh box 5, a rotation adjustment device 12 is connected below the support mesh plate 10 and is arranged under the pickling box 3, a rotation spoiler 13 is arranged outside the rotation adjustment device 12, and the rotation spoiler 13 is arranged inside the pickling box 3;

[0022] By providing the support mesh plate 10 and the support mesh box 5, the support mesh plate 10 cooperates with the support mesh box 5 to stably place the bearing in the pickling liquid, so as to facilitate the pickling of the bearing;

[0023] The rotating spoiler device 13 includes two second sprockets 131, and the second sprockets 131 are connected to a rotating spoiler rod 133, and the top of the rotating spoiler rod 133 is located in the pickling box 3. The rotating adjustment device 12 includes a driving assembly 121 and a threaded barrel 124, and a reciprocating screw rod 125 is arranged in the threaded barrel 124. The top of the reciprocating screw rod 125 is connected to the supporting mesh plate 10:

[0024] By setting a rotating disturbing rod 133, the rotating disturbing rod 133 can control the pickling liquid in the pickling box 3 to rotate during its rotation, so that the impurities in the pickling liquid are in a relatively uniform state, and the pickling liquid can fully contact the bearing during its rotation. By setting a threaded barrel 124 and a reciprocating screw 125, the rotation of the threaded barrel 124 can control the reciprocating screw 125 to move back and forth in the vertical direction, thereby realizing the up and down reciprocating movement of the supporting mesh plate 10.

[0025] The support mesh plate 10 is externally connected to a guide slider 11, which is slidably connected in a guide groove 9. The support seat 1 is connected to a collecting frame 8 and a liquid storage tank 6. The side of the liquid storage tank 6 is connected to a connecting pump 7 that is connected to the pickling tank 3. By setting the guide slider 11 and the guide groove 9, the guide groove 9 guides and limits the movement of the guide slider 11 and the support mesh plate 10 in the support mesh box 5 to prevent the support mesh plate 10 from tilting and shaking, and the support mesh plate 10 can pull the support mesh box 5 to move downward through the guide slider 11.

[0026] The outer sleeve of the rotating disruptor rod 133 is provided with a second bearing 134, and the second bearing 134 is arranged under the pickling box 3. The outer sleeves of the two second sprockets 131 are provided with the same chain 132. By setting the second bearing 134, the second bearing 134 can limit and support the rotating disruptor rod 133, thereby ensuring that the rotating disruptor rod 133 rotates stably in the pickling box 3.

[0027] A first sprocket 126 is connected to the outside of the threaded barrel 124, and the first sprocket 126 is arranged outside the chain 132. The driving assembly 121 is connected under the pickling box 3. By arranging the first sprocket 126, the chain 132 and the second sprocket 131, the first sprocket 126 and the second sprocket 131 can be controlled to rotate simultaneously through the rotation of the threaded barrel 124.

[0028] The output shaft of the driving component 121 is connected to the first gear 122, and the threaded barrel 124 is externally connected to the second gear 123. The first gear 122 is meshed with the second gear 123. The threaded barrel 124 is externally connected to the first bearing 127. The first bearing 127 is connected through and under the pickling box 3. By setting the driving component 121, the first gear 122 and the second gear 123, the driving component 121 can control the second gear 123 and the threaded barrel 124 to rotate through the first gear 122 when working. By setting the first bearing 127, the first bearing 127 limits the threaded barrel 124 to ensure the smooth and stable rotation of the threaded barrel 124.

[0029] The support and reset device 4 includes an extension plate 41, which is connected to the pickling box 3, and the extension plate 41 is connected to the supporting mesh box 5. A guide sleeve 42 is connected through the extension plate 41. By setting a guide rod 43 and a guide sleeve 42, the guide rod 43 guides and supports the vertical movement of the guide sleeve 42 and the extension plate 41.

[0030] A guide rod 43 is slidably connected inside the guide sleeve 42, and a fixed plate 45 is connected to the bottom end of the guide rod 43. The fixed plate 45 is connected to the outside of the pickling box 3. An elastic component 44 connected to the guide sleeve 42 is provided on the outer sleeve of the guide rod 43. By setting the elastic component 44, the elastic component 44 applies an upward elastic force to the extension plate 41 and the supporting mesh box 5. When the supporting mesh plate 10 moves upward relative to the supporting mesh box 5, the elastic component 44 can automatically control the supporting mesh box 5 to move upward.

[0031] The working principle of the utility model is:

[0032] When the bearing needs to be pickled, the bearing is directly placed on the supporting mesh plate 10, and then the driving component 121 is controlled to work. When the driving component 121 is working, the first gear 122 is controlled to drive the second gear 123 and the threaded cylinder 124 to rotate. While the threaded cylinder 124 rotates, the two second sprockets 131 and the rotating disturbing rod 133 are controlled to rotate through the first sprocket 126 and the chain 132. While the threaded cylinder 124 rotates, the reciprocating screw rod 125 is controlled to move downward. While the reciprocating screw rod 125 moves, it drives the supporting mesh plate 10 to move downward in the supporting mesh box 5. When the guide slider 11 moves to the lower limit position in the guide groove 9, the supporting mesh plate 10 continues to move and drives the supporting mesh box 5 downward into the pickling box 3;

[0033] The rotating disturbing rod 133 rotates to continuously disturb the pickling liquid in the pickling box 3, so that the flowing pickling liquid fully contacts the bearing. After the reciprocating screw 125 and the supporting mesh plate 10 move downward to the limit position, the reciprocating screw 125 moves upward. At this time, the reciprocating screw 125 drives the supporting plate to move upward, and the supporting mesh box 5 and the extension plate 41 are driven upward by the elastic component 44. When the supporting mesh box 5 moves upward to the limit position, the supporting mesh plate 10 continues to move to push the bearing upward, and then the staff can remove the pickled bearing.

[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0035] The above describes in detail the preferred implementation of this patent, but this patent is not limited to the above implementation. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of this patent.

Claims

1. A bearing processing rapid pickling device, comprising a support seat (1), characterized in that: The support seat (1) is connected to a vertical rod (2), the top end of the vertical rod (2) is connected to a pickling box (3), the front and back sides of the pickling box (3) are both connected to a support reset device (4), the support reset device (4) is externally connected to a support mesh box (5), a guide groove (9) is provided in the support mesh box (5), a support mesh plate (10) is slidably connected in the support mesh box (5), a rotation adjustment device (12) which is arranged under the pickling box (3) is connected below the support mesh plate (10), a rotation spoiler device (13) is arranged outside the rotation adjustment device (12), and the rotation spoiler device (13) is arranged inside the pickling box (3); The rotating flow disturbance device (13) comprises two second sprockets (131), and a rotating disturbance rod (133) is connected to the second sprocket (131). The top end of the rotating disturbance rod (133) is located in the pickling box (3). The rotating adjustment device (12) comprises a driving assembly (121) and a threaded barrel (124). A reciprocating screw rod (125) is arranged in the threaded barrel (124), and the top end of the reciprocating screw rod (125) is connected to the supporting mesh plate (10).

2. A bearing processing rapid pickling device according to claim 1, characterized in that: The support mesh plate (10) is externally connected to a guide slider (11), the guide slider (11) is slidably connected in a guide groove (9), the support seat (1) is connected to a collection frame (8) and a liquid storage tank (6), and the side of the liquid storage tank (6) is connected to a connection pump (7) that is connected to a pickling tank (3).

3. A bearing processing rapid pickling device according to claim 1, characterized in that: The outer sleeve of the rotating disturbing rod (133) is provided with a second bearing (134), and the second bearing (134) is arranged under the pickling box (3). The outer sleeves of the two second sprockets (131) are provided with the same chain (132).

4. A bearing processing rapid pickling device according to claim 3, characterized in that: The threaded cylinder (124) is externally connected to a first sprocket (126), the first sprocket (126) being arranged outside the chain (132), and the driving assembly (121) is connected under the pickling box (3).

5. A bearing processing rapid pickling device according to claim 1, characterized in that: The output shaft of the driving assembly (121) is connected to a first gear (122), the threaded barrel (124) is externally connected to a second gear (123), the first gear (122) is meshed with the second gear (123), the threaded barrel (124) is externally connected to a first bearing (127), and the first bearing (127) is connected through the bottom of the pickling box (3).

6. A bearing processing rapid pickling device according to claim 1, characterized in that: The support resetting device (4) comprises an extension plate (41), the extension plate (41) is connected to the pickling box (3), the extension plate (41) is connected to the support mesh box (5), and a guide sleeve (42) is connected through the extension plate (41).

7. A bearing processing rapid pickling device according to claim 6, characterized in that: A guide rod (43) is slidably connected inside the guide sleeve (42), a fixing plate (45) is connected to the bottom end of the guide rod (43), the fixing plate (45) is connected to the outside of the pickling box (3), and an elastic component (44) connected to the guide sleeve (42) is provided on the outer sleeve of the guide rod (43).

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