Cold batch pretreatment equipment

Through technical means such as hydraulic rods and nut rollers, the problems of cotton fabric offset and folds in the pre -cooled pile processing equipment have been solved, and a more sufficient response and higher quality rates are achieved, while reducing the waste of liquid and labor intensity.

CN222412225UActive Publication Date: 2025-01-28XINXIANG RONGSHENG PRINTING & DYEING CO LTD
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Patent Information

Application Number
CN202420913577.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-01-28
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

Existing cold-stack pretreatment equipment is prone to deviations and wrinkles during cotton fabric treatment, resulting in insufficient reaction with the treatment liquid, affecting the yield rate, and increasing the waste of treatment liquid and labor intensity.

Method used

The hydraulic rod drives the lifting frame to move to adapt to different cotton fabrics. The thread roller prevents offset and regulates folds. The filter liquid roller reduces the waste of treatment liquid.

Benefits of technology

The reaction of cotton fabric and treatment liquid has been improved, the rate of good products is improved, and the waste of treatment liquid and labor intensity have been reduced. It has good economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fabric processing, and discloses a cold batch pretreatment device which comprises a liquid storage tank, hydraulic rods are evenly and fixedly installed at the corners of the upper portion of the liquid storage tank, a lifting frame is fixedly installed at the extending ends of the hydraulic rods, and a connecting block is fixedly installed on the left portion of the lifting frame. A threaded roller is movably connected between the two connecting blocks in a sleeving mode, first rotating rollers are evenly and movably connected to the middle of the lifting frame in a sleeving mode, second rotating rollers are evenly and movably connected to the bottom of an inner cavity of the liquid storage box in a sleeving mode, a motor is fixedly installed on the rear portion of the lifting frame, and a first rotating shaft is fixedly installed on an output shaft of the motor; the hydraulic rod drives the lifting frame to move to improve the applicability of the device, the threaded roller prevents the cotton fabric from deviating, meanwhile, wrinkles of the cotton fabric are reduced, the cotton fabric fully reacts with treatment liquid, waste of the treatment liquid is reduced through the filtrate roller, the swing frame swings to facilitate collection of the cotton fabric after the cotton fabric reacts, and the device is convenient to use. And the labor intensity of workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of fabric processing, in particular to a cold stack pre-treatment device. Background Art

[0002] The process principle of cold padding pretreatment of cotton fabric is consistent with the process principle of conventional descaling, boiling and bleaching pretreatment, except that the reaction conditions in the treatment process are milder, the amount of additives in the production process is increased, and the reaction time is prolonged. In order to ensure the stability and effectiveness of the pretreatment quality, some pretreatment additives need to be added. Through heavy cold padding, light bleaching, or even no bleaching, all the processing procedures of descaling, boiling and bleaching in the pretreatment are completed through a simple water washing. The low-carbon treatment process greatly reduces the use of steam, saves manpower and the cost of water and electricity, and improves the humid and hot production environment in the workshop.

[0003] In the prior art, most cold stack pre-treatment devices drive cotton fabrics to contact and react with treatment liquid by rotating rollers, but in this process, the position between the cotton fabric and the rotating rollers often shifts, affecting subsequent reactions. Cotton fabrics usually have wrinkles, and the wrinkles prevent the cotton fabrics from fully reacting with the treatment liquid, affecting the yield rate of the cotton fabrics. When the cotton fabrics are taken out of the treatment liquid, the cotton fabrics will bring out a large amount of treatment liquid, causing waste of the treatment liquid. When the cotton fabrics are subsequently collected manually, the labor intensity of the staff is increased. Therefore, in order to solve the above problems, the utility model proposes a cold stack pre-treatment device. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a cold stack pre-treatment device, which adapts to different cotton fabrics by driving the lifting frame to move through a hydraulic rod, thereby improving the applicability of the device; the threaded roller prevents the cotton fabric from shifting and regularizes the wrinkles of the cotton fabric, so that the cotton fabric and the treatment liquid fully react, thereby improving the yield rate of the cotton fabric; the filtrate roller reduces the waste of treatment liquid, thereby having good economic benefits; and the swinging frame swings, which is conducive to the collection of the cotton fabric after the reaction and reduces the labor intensity of the staff.

[0005] The utility model provides the following technical scheme: a cold stack pre-treatment device, comprising a liquid storage tank, hydraulic rods are evenly and fixedly installed at the corners of the upper part of the liquid storage tank, the number of the hydraulic rods is four, a lifting frame is fixedly installed on the protruding end of the hydraulic rod, a connecting block is fixedly installed on the left part of the lifting frame, the number of the connecting blocks is two and they are symmetrically distributed front to back, a threaded roller is movably sleeved between the two connecting blocks, the number of the threaded rollers is two and they are symmetrically distributed up and down, a rotating roller one is evenly and movably sleeved in the middle part of the lifting frame, the number of the rotating roller one is four, a rotating roller two is evenly and movably sleeved on the bottom of the inner cavity of the liquid storage tank, and a motor is fixedly installed at the rear of the lifting frame.

[0006] Preferably, a rotating shaft 1 is fixedly mounted on the motor output shaft, there are two rotating shafts 1 and they are movably sleeved on the upper and lower parts of the lifting frame respectively, and a filtrate roller is fixedly sleeved on the middle part of the rotating shaft 1.

[0007] Preferably, a transmission roller 1 is fixedly sleeved on the rotating shaft 1 and located behind the filtrate roller, a transmission belt is meshed on the outer extension of the transmission roller 1, and a transmission roller 2 is meshed on the right end of the transmission belt.

[0008] Preferably, a second rotating shaft is fixedly sleeved on the middle part of the second transmission roller, the second rotating shaft is movably sleeved on the right part of the lifting frame, and a third rotating roller is fixedly sleeved on the middle part of the second rotating shaft.

[0009] Preferably, the front and rear ends of the second rotating shaft are movably sleeved with swing frames respectively, and a fixed roller is fixedly installed between the two swing frames. The number of the fixed rollers is two and they are located on the right part of the swing frame.

[0010] Preferably, a turntable is fixedly sleeved on a front end of the rotating shaft, a traction rod is movably connected to the front of the turntable via an axis, and a right end of the traction rod is movably connected to a left end of a swing frame via an axis.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] 1. The hydraulic rod drives the lifting frame to rise so that the device can meet the needs of cotton fabrics with different tensile tensions, thereby improving the applicability of the device. The threads on the threaded roller increase the contact area with the cotton fabric, forming a better fixation to prevent the cotton fabric from shifting during processing. At the same time, the threads can be used to regularize the wrinkles on the cotton fabric to prevent the wrinkles from fully reacting with the treatment liquid. The cotton fabric is wound up and down between the rotating rollers, which increases the contact time between it and the treatment liquid, promotes complete reaction, and improves the yield rate of the device.

[0013] 2. The motor drives the rotating shaft to rotate, and the rotating shaft drives the filtrate roller to rotate. The two filtrate rollers squeeze the cotton fabric during rotation, so that the excess treatment liquid on the cotton fabric falls back into the inner cavity of the liquid storage tank, which allows the reacted cotton fabric to be quickly dried while reducing the waste of treatment liquid, thereby having good economic benefits. The rotating shaft drives the turntable to rotate at the same time, and the turntable drives the traction rod to move, and the traction rod drives the swing frame to swing the fixed roller, so that the cotton fabric forms a reciprocating swing and falls when passing through the fixed roller, which is beneficial to the collection of the cotton fabric, avoids the need for manual rearrangement, and reduces the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the exterior structure of the utility model;

[0015] Figure 2This is a schematic diagram of the top view structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the threaded roller of the utility model.

[0018] In the figure: 1. liquid storage tank; 2. hydraulic rod; 3. lifting frame; 4. connecting block; 5. threaded roller; 6. rotating roller 1; 7. rotating roller 2; 8. motor; 9. rotating shaft 1; 10. filtrate roller; 11. transmission roller 1; 12. transmission belt; 13. transmission roller 2; 14. rotating shaft 2; 15. rotating roller 3; 16. swing frame; 17. fixed roller; 18. turntable; 19. traction rod. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-Figure 4 A cold stack pre-treatment device comprises a liquid storage tank 1, a hydraulic rod 2 is evenly and fixedly installed at the upper corner of the liquid storage tank 1, and the number of the hydraulic rods 2 is four. A lifting frame 3 is fixedly installed at the extended end of the hydraulic rod 2, and a connecting block 4 is fixedly installed on the left of the lifting frame 3. The number of the connecting blocks 4 is two and they are symmetrically distributed front and back. A threaded roller 5 is movably sleeved between the two connecting blocks 4. The number of the threaded rollers 5 is two and they are symmetrically distributed up and down. A rotating roller 6 is evenly and movably sleeved in the middle of the lifting frame 3. The number of the rotating roller 6 is four. A rotating roller 2 7 is evenly and movably sleeved at the bottom of the inner cavity of the liquid storage tank 1. A motor 8 is fixedly installed at the rear of the lifting frame 3 to first move the liquid to the storage tank The treatment liquid is injected into the inner cavity of the box 1, and the hydraulic rod 2 is started. The hydraulic rod 2 drives the lifting frame 3 to rise so that the device can meet the needs of cotton fabrics with different tensile tensions. The cotton fabric is passed through the gap formed between the two threaded rollers 5. The threads on the threaded rollers 5 increase the contact area with the cotton fabric, forming a better fixation to prevent the cotton fabric from shifting during treatment. At the same time, the wrinkles on the cotton fabric can be regularized to prevent the wrinkles from not being able to fully react with the treatment liquid. The cotton fabric is detoured between the rotating roller 1 6 and the rotating roller 2 7, which increases the contact time between it and the treatment liquid, promotes complete reaction, and improves the yield rate of the device production;

[0021] A rotating shaft 9 is fixedly mounted on the output shaft of the motor 8. There are two rotating shafts 9, which are respectively movably sleeved on the upper and lower parts of the lifting frame 3. A filtrate roller 10 is fixedly sleeved on the middle part of the rotating shaft 9. When the motor 8 is started, the motor 8 drives the rotating shaft 9 to rotate, and the rotating shaft 9 drives the filtrate roller 10 to rotate. During the rotation of the two filtrate rollers 10, the cotton fabric is squeezed, so that the excess treatment liquid on the cotton fabric falls back into the inner cavity of the liquid storage tank 1. While the cotton fabric after the reaction is quickly dried, the waste of the treatment liquid is reduced, which has good economic benefits.

[0022] A transmission roller 11 is fixedly sleeved on the rotating shaft 19 and located behind the filtrate roller 10. A transmission belt 12 is meshed with the transmission roller 11. A transmission roller 13 is meshed with the right end of the transmission belt 12. A rotating shaft 14 is fixedly sleeved in the middle of the transmission roller 13. The rotating shaft 14 is movably sleeved on the right part of the lifting frame 3. A rotating roller 3 15 is fixedly sleeved in the middle of the rotating shaft 14. The motor 8 drives the transmission roller 11 to rotate. The transmission roller 11 drives the transmission belt 12 to rotate. The transmission belt 12 drives the transmission roller 13 to rotate. The transmission roller 13 drives the rotating shaft 14 to rotate. The rotating shaft 14 drives the rotating roller 3 15 to rotate. The rotating roller 3 15 drives the cotton fabric to move. The front and rear ends of the rotating shaft 14 are movably sleeved with swing The movable frame 16 is fixedly installed with a fixed roller 17 between the two swing frames 16. There are two fixed rollers 17 and they are located on the right part of the swing frame 16. A turntable 18 is fixedly sleeved on the front end of a rotating shaft 9. A traction rod 19 is movably connected to the front part of the turntable 18 through an axis. The right end of the traction rod 19 is movably connected to the left end of the swing frame 16 through an axis. The rotating shaft 9 drives the turntable 18 to rotate at the same time. The turntable 18 drives the traction rod 19 to move. The traction rod 19 drives the swing frame 16 to swing. The swing frame 16 drives the fixed roller 17 to swing, so that the cotton fabric is driven to form a regular pendulum-like fall when passing through the fixed roller 17, which is beneficial to the collection of the cotton fabric, avoids the need for manual rearrangement, and reduces the labor intensity of the staff.

[0023] Working principle: first inject treatment liquid into the inner cavity of the liquid storage tank 1, start the hydraulic rod 2, the hydraulic rod 2 drives the lifting frame 3 to rise so that the device can meet the needs of cotton fabrics with different tensile tensions, pass the cotton fabric through the gap formed between the two threaded rollers 5, the threads on the threaded rollers 5 increase the contact area with the cotton fabric, and at the same time, the wrinkles on the cotton fabric can be regularized, and the cotton fabric is detoured between the rotating roller 1 6 and the rotating roller 2 7 so that it is fully in contact with the treatment liquid, start the motor 8, the motor 8 drives the rotating shaft 1 9 to rotate, the rotating shaft 1 9 drives the filtrate roller 10 to rotate, and the cotton fabric is squeezed during the rotation of the two filtrate rollers 10, so that the cotton fabric Excess treatment liquid falls back into the inner cavity of the liquid storage tank 1, and the motor 8 drives the transmission roller 11 to rotate, the transmission roller 11 drives the transmission belt 12 to rotate, the transmission belt 12 drives the transmission roller 2 13 to rotate, the transmission roller 2 13 drives the rotating shaft 2 14 to rotate, the rotating shaft 2 14 drives the rotating roller 3 15 to rotate, the rotating roller 3 15 drives the cotton fabric to move, and the rotating shaft 1 9 simultaneously drives the turntable 18 to rotate, the turntable 18 drives the traction rod 19 to move, the traction rod 19 drives the swing frame 16 to swing, and the swing frame 16 drives the fixed roller 17 to swing, so that the cotton fabric is driven to form a regular pendulum-like fall when passing through the fixed roller 17, avoiding the need for manual rearrangement.

Claims

1. A cold stack pre-treatment device, comprising a liquid storage tank (1), characterized in that: A hydraulic rod (2) is evenly and fixedly installed at the upper corner of the liquid storage tank (1), and the number of the hydraulic rods (2) is four. A lifting frame (3) is fixedly installed at the protruding end of the hydraulic rod (2). A connecting block (4) is fixedly installed on the left part of the lifting frame (3). The number of the connecting blocks (4) is two and they are symmetrically distributed front to back. A threaded roller (5) is movably sleeved between the two connecting blocks (4). The number of the threaded rollers (5) is two and they are symmetrically distributed up and down. A rotating roller (6) is evenly and movably sleeved in the middle of the lifting frame (3), and the number of the rotating roller (6) is four. A rotating roller (7) is evenly and movably sleeved at the bottom of the inner cavity of the liquid storage tank (1). A motor (8) is fixedly installed at the rear of the lifting frame (3).

2. A cold stack pre-treatment device according to claim 1, characterized in that: A rotating shaft (9) is fixedly mounted on the output shaft of the motor (8). The rotating shafts (9) are two in number and are movably sleeved on the upper and lower parts of the lifting frame (3) respectively. A filtrate roller (10) is fixedly sleeved on the middle part of the rotating shaft (9).

3. A cold stack pre-treatment device according to claim 2, characterized in that: A transmission roller (11) is fixedly sleeved on the rotating shaft (9) and located behind the filtrate roller (10). A transmission belt (12) is meshed with the transmission roller (11) on its outer extension, and a transmission roller (13) is meshed with the right end of the transmission belt (12).

4. The cold stack pre-treatment equipment according to claim 3, characterized in that: The middle part of the second transmission roller (13) is fixedly sleeved with a second rotating shaft (14), the second rotating shaft (14) is movably sleeved on the right part of the lifting frame (3), and the middle part of the second rotating shaft (14) is fixedly sleeved with a third rotating roller (15).

5. The cold stack pre-treatment equipment according to claim 4, characterized in that: The front and rear ends of the second rotating shaft (14) are movably sleeved with swing frames (16), and a fixed roller (17) is fixedly installed between the two swing frames (16). The number of the fixed rollers (17) is two and they are located on the right part of the swing frame (16).

6. The cold stack pre-treatment equipment according to claim 5, characterized in that: A rotating disk (18) is fixedly sleeved at the front end of the rotating shaft (9), a traction rod (19) is movably connected to the front of the rotating disk (18) via an axis, and the right end of the traction rod (19) is movably connected to the left end of the swing frame (16) via an axis.