Water-saving device for dyeing processing of polyester fabric

Abstract

The utility model provides a polyester fabric dyeing processing water-saving device, which relates to the technical field of polyester fabric dyeing processing, and comprises a box body, one side of the box body is provided with a feed port, the other side of the box body is provided with a discharge port, one side of the interior of the box body close to the feed port is provided with a dye chamber, the dye chamber is internally provided with a guide roller, and the guide roller is provided with a discharge port. A treatment chamber is arranged on one side of the dye chamber, a filter plate is arranged in the treatment chamber, an extrusion assembly is arranged at the top of the filter plate, a color complementing assembly is arranged on one side of the extrusion assembly, and an air supply pipe is arranged on one side of the color complementing assembly. The device solves the problem that dye and water resources are wasted due to the fact that a large amount of dye liquid is contained in the polyester fabric when the polyester fabric is dyed at present.

Description

Technical Field

[0001] The utility model belongs to the technical field of polyester cloth dyeing and processing, and more specifically, particularly relates to a water-saving device for polyester cloth dyeing and processing. Background Art

[0002] Polyester fiber, commonly known as "polyester", is a synthetic fiber made of organic dibasic acid and diol by chemical polycondensation. It is a kind of polymer compound. Its invention can be traced back to the 1930s, and it is now the most important type of synthetic fiber. Polyester fiber has many advantages. First, it has excellent wrinkle resistance and shape retention. The clothes made of it are not easy to wrinkle during wearing and can maintain the original shape of the clothes. Secondly, polyester fiber has high strength and elastic recovery ability, which makes the woven fabric strong and durable, and can quickly restore to its original shape. In addition, polyester fiber also has the characteristics of anti-wear and non-sticky hair, making the fabric look neater. In general, polyester fiber is a very practical synthetic fiber. It is widely used in fields such as textile and clothing manufacturing, bringing a lot of convenience and comfort to our daily life.

[0003] Based on the above, the inventors have found the following problems: during the current polyester fabric dyeing process, the dye needs to be adsorbed in the polyester fabric, and the dye liquid adsorbed by the polyester fabric in the dye vat is in a saturated state. When the polyester fabric is taken out of the dye vat, the dye liquid will fall from the surface of the polyester fabric to the ground, resulting in a waste of dye and water resources. In addition, during the dyeing process, some parts of the polyester fabric may not be evenly colored and need to be recolored.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a water-saving device for dyeing and processing polyester cloth is provided, in order to achieve a purpose with greater practical value. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a water-saving device for dyeing polyester cloth to solve the problem that when dyeing polyester cloth, there is more dye liquid in the polyester cloth, which will cause waste of dye and water resources and require color refilling in some positions.

[0006] The purpose and effect of the water-saving device for dyeing polyester cloth of the utility model are achieved by the following specific technical means:

[0007] A water-saving device for dyeing polyester cloth comprises a box body, one side of the box body is provided with a feed inlet, the other side of the box body is provided with a feed outlet, a dye chamber is provided on the side of the box body close to the feed inlet, a guide roller is provided in the dye chamber, a treatment chamber is provided on one side of the dye chamber, a filter plate is provided in the treatment chamber, an extrusion assembly is provided on the top of the filter plate, a color-complementing assembly is provided on one side of the extrusion assembly, and an air supply pipe is provided on one side of the color-complementing assembly.

[0008] Furthermore, the extrusion assembly includes an extrusion roller installed on the top of the filter plate, the extrusion rollers are arranged in three numbers, and an extrusion belt is arranged between the three extrusion rollers.

[0009] Furthermore, the color correction component includes a dye liquid box installed on the top of the box body, a hose is provided on one side of the dye liquid box, a fixed frame is provided at the bottom of the dye liquid box, a bellows is provided inside the fixed frame, a nozzle is provided at the other end of the bellows, and an electric pump is provided inside the dye chamber, and the electric pump is connected to the hose.

[0010] Furthermore, a group of limit rods are installed on both sides of the bellows, a magnet 1 is installed at one end of the limit rod, and a group of magnet 2 is installed at one end of the nozzle, and the magnet 1 is connected to the magnet 2 through magnetism.

[0011] Furthermore, a hot air blower is provided on one side of the dyeing box, and one end of the hot air blower is connected to an air supply pipe.

[0012] Furthermore, the bottom of the processing chamber is inclined, and a collecting chamber is provided on one side of the processing chamber, and a pull-out box is provided in the collecting chamber.

[0013] Furthermore, a control panel is provided on one side of the box, a glass door is provided on one side of the control panel, and a motor is provided on the other side of the box, and an output end of the motor is connected to one of the squeezing rollers through a coupling.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. Through the cooperation between the squeezing roller, the squeezing belt and the filter plate, the motor starts, driving the squeezing roller and the squeezing belt to rotate, so as to squeeze the polyester cloth placed on the top of the filter plate, and squeeze the polyester cloth in a saturated state of dye liquid adsorbed by the dye chamber, so as to avoid the problem of excessive dye liquid in the polyester cloth, which will cause waste of dye and water resources, and improve the water-saving performance.

[0016] 2. Through the cooperation of the bellows and the nozzle, during the dyeing process, the staff can observe the dyeing status of the polyester fabric through the glass door, and then remove the nozzle as needed to add color to the parts of the polyester fabric that need to be added color. The operation steps are very simple, and it can be returned and fixed by magnet one and magnet two. This design greatly increases the practicality and indirectly improves the work efficiency of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The utility model is a side schematic diagram of a water-saving device for dyeing polyester cloth.

[0018] Figure 2 The utility model is a front stereoscopic schematic diagram of a water-saving device for dyeing polyester cloth.

[0019] Figure 3 The utility model is a three-dimensional schematic diagram of the back side of a water-saving device for dyeing polyester cloth.

[0020] Figure 4 The utility model is a water-saving device for dyeing polyester cloth Figure 1 Enlarged schematic diagram of point A in the middle.

[0021] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0022] 1. Box body; 2. Feed inlet; 3. Discharge outlet; 4. Dye chamber; 5. Guide roller; 6. Processing chamber; 7. Filter plate; 8. Air supply pipe; 9. Squeeze roller; 10. Squeeze belt; 11. Dye liquid box; 12. Hose; 13. Fixed frame; 14. Bellows; 15. Electric pump; 16. Limit rod; 17. Magnet 1; 18. Magnet 2; 19. Hot air blower; 20. Collection chamber; 21. Pull-out box; 22. Control panel; 23. Glass door; 24. Motor; 25. Nozzle. DETAILED DESCRIPTION

[0023] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0024] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Example:

[0027] As attached Figure 1 To Attachment Figure 4 As shown:

[0028] The utility model provides a water-saving device for dyeing polyester cloth, comprising a box body 1, a feed inlet 2 is provided on one side of the box body 1, a discharge port 3 is provided on the other side of the box body 1, polyester cloth is collected by a winding roller, thereby driving the polyester cloth from the feed inlet 2 through the box body 1, and finally collected from the discharge port 3, a dye chamber 4 is provided on one side of the box body 1 near the feed inlet 2, a guide roller 5 is provided in the dye chamber 4, a processing chamber 6 is provided on one side of the dye chamber 4, a filter plate 7 is provided in the processing chamber 6, an extrusion component is provided on the top of the filter plate 7, a color-complementing component is provided on one side of the extrusion component, and an air supply pipe 8 is provided on one side of the color-complementing component.

[0029] The extrusion assembly includes an extrusion roller 9 installed on the top of the filter plate 7 , wherein three extrusion rollers 9 are provided, and an extrusion belt 10 is provided between the three extrusion rollers 9 .

[0030] The color-correcting component includes a dye liquid box 11 installed on the top of the box body 1, a hose 12 is provided on one side of the dye liquid box 11, a fixing frame 13 is provided on the bottom of the dye liquid box 11, a bellows 14 is provided inside the fixing frame 13, a nozzle 25 is provided at the other end of the bellows 14, and an electric pump 15 is provided inside the dye chamber 4, and the electric pump 15 is connected to the hose 12.

[0031] Among them, a group of limit rods 16 are installed on both sides of the corrugated tube 14, a magnet 17 is installed at one end of the limit rod 16, and a group of magnet 2 18 is installed at one end of the nozzle 25, and the magnet 17 and the magnet 2 18 are connected by magnetism. The bellows 14 cooperates with the nozzle 25. During the dyeing process, the staff can observe the dyeing state of the polyester fabric according to the glass door 23, and then remove the nozzle 25 as needed to complement the color of the part of the polyester fabric that needs to be complemented. The operation steps are very simple, and the magnet 17 and the magnet 2 18 can be used to return to the position and fix it. This design greatly increases the practicality and indirectly improves the work efficiency of the staff.

[0032] A hot air blower 19 is provided on one side of the dyeing box, and one end of the hot air blower 19 is connected to the air supply pipe 8.

[0033] The bottom of the treatment chamber 6 is inclined, and a collecting chamber 20 is provided on one side of the treatment chamber 6. A pull-out box 21 is provided in the collecting chamber 20 to centrally collect waste water after dyeing for reuse after subsequent treatment.

[0034] Among them, a control panel 22 is provided on one side of the box body 1, a glass door 23 is provided on one side of the control panel 22, and a motor 24 is provided on the other side of the box body 1, and the output end of the motor 24 is connected to one of the squeezing rollers 9 through a coupling, and through the cooperation between the squeezing roller 9, the squeezing belt 10 and the filter plate 7, the motor 24 is started to drive the squeezing roller 9 and the squeezing belt 10 to rotate, so as to squeeze the polyester cloth placed on the top of the filter plate 7, and squeeze the polyester cloth in a saturated state of the dye liquid adsorbed by the dye chamber 4, so as to avoid the problem of excessive dye liquid in the polyester cloth, which will cause waste of dye and water resources, and improve practicality.

[0035] The specific usage and function of this embodiment are as follows:

[0036] First, the integrity of the device is checked, and then the device is installed on a horizontal plane. Then, the polyester fabric is passed from the feed port 2 to the dye chamber 4, through the guide roller 5, and then to the processing chamber 6. Under the cooperation between the squeezing roller 9, the squeezing belt 10 and the filter plate 7, the motor 24 is started to drive the squeezing roller 9 and the squeezing belt 10 to rotate, so as to squeeze the polyester fabric placed on the top of the filter plate 7, and squeeze the polyester fabric in a saturated state of the dye liquid adsorbed by the dye chamber 4, so as to avoid the problem of excessive dye liquid in the polyester fabric, which will cause the waste of dye and water resources, and improve the practicality. Then, the polyester fabric is passed through the complementary color group. The staff observes through the glass door 23. When color supplement is needed, the electric pump 15 is controlled by the control panel 22, and then the nozzle 25 is used. Under the cooperation of the bellows 14 and the nozzle 25, the part of the polyester fabric that needs color supplement is supplemented. The operation steps are very simple, and the magnet 17 and the magnet 2 18 can be used to return and fix it. This design greatly increases the practicality and indirectly improves the work efficiency of the staff. Then the polyester fabric passes through the bottom of the air supply pipe 8, and under the action of the hot air blower 19, the dyed polyester fabric is heated to improve the dyeing effect, and finally collected from the discharge port 3.

[0037] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.

Claims

1. A water-saving device for dyeing polyester fabric, comprising a housing (1), characterized in that: A feed port (2) is provided on one side of the box body (1), a discharge port (3) is provided on the other side of the box body (1), a dye chamber (4) is provided on one side of the box body (1) near the feed port (2), a guide roller (5) is provided in the dye chamber (4), a processing chamber (6) is provided on one side of the dye chamber (4), a filter plate (7) is provided in the processing chamber (6), an extrusion assembly is provided on the top of the filter plate (7), a color-complementing assembly is provided on one side of the extrusion assembly, and an air supply pipe (8) is provided on one side of the color-complementing assembly.

2. A water-saving device for dyeing polyester fabric as claimed in claim 1, characterized in that: The extrusion assembly comprises an extrusion roller (9) mounted on the top of the filter plate (7), wherein three extrusion rollers (9) are provided, and an extrusion belt (10) is provided between the three extrusion rollers (9).

3. A water-saving device for dyeing polyester cloth as claimed in claim 1, characterized in that: The color-correcting component comprises a dye liquid box (11) installed on the top of a box body (1), a hose (12) is provided on one side of the dye liquid box (11), a fixing frame (13) is provided at the bottom of the dye liquid box (11), a bellows (14) is provided inside the fixing frame (13), a nozzle (25) is provided at the other end of the bellows (14), and an electric pump (15) is provided inside the dye chamber (4), and the electric pump (15) is connected to the hose (12).

4. A water-saving device for dyeing polyester fabric as claimed in claim 3, characterized in that: A group of limiting rods (16) are installed on both sides of the bellows (14), one end of the limiting rods (16) is installed with a magnet 1 (17), and one end of the nozzle (25) is installed with a group of magnet 2 (18), and the magnet 1 (17) is connected to the magnet 2 (18) through magnetism.

5. A water-saving device for dyeing polyester fabric as claimed in claim 4, characterized in that: A hot air blower (19) is provided on one side of the dye liquid box (11), and one end of the hot air blower (19) is connected to the air supply pipe (8).

6. A water-saving device for dyeing polyester fabric as claimed in claim 5, characterized in that: The bottom of the processing chamber (6) is inclined, and a collecting chamber (20) is provided on one side of the processing chamber (6), wherein a pull-out box (21) is provided in the collecting chamber (20).

7. A water-saving device for dyeing polyester fabric as claimed in claim 2, characterized in that: A control panel (22) is provided on one side of the box body (1), a glass door (23) is provided on one side of the control panel (22), and a motor (24) is provided on the other side of the box body (1), the output end of the motor (24) is connected to one of the squeezing rollers (9) via a coupling.

Images