Frame trolley for sleeper replacement of steel beam open bridge floor

By designing a framework for the steel beam bridge beam, the telescopic clip holding structure and hydraulic module are used to solve the problem of unstable pillow pillow and trouble of operation in the existing equipment, and improve the construction efficiency and safety.

CN222412458UActive Publication Date: 2025-01-28中铁十五局集团第四工程有限公司 +2
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Patent Information

Application Number
CN202420872099.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-01-28
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The existing steel beam bridge deck pillow replacement equipment can easily cause unstable sleepers, shaking left and right, and there is a risk of falling. It is more troublesome to clamp or place the sleepers, which affects construction efficiency.

Method used

Designed a framework for the steel beam bridge deck, using a telescopic clip holding structure, including supporting frames, oblique brackets, horizontal brackets, fixed holes, stuck columns, ingredients, control modules, control motors, lifting tracks, lifting tracks , Hydraulic module, etc., use the lift and fixed column and the lifting rail to control the telescopic and rotation of the clamp structure under the action of controlling the motor, and use the hydraulic module to fix the target.

Benefits of technology

The stable clamping and flexible operation of the pillow is achieved, reducing unnecessary trouble, and improving construction efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bridge surface sleeper changing, and discloses a frame trolley for steel beam open bridge surface sleeper changing, which comprises a main frame, a supporting frame is arranged on the top side of the main frame, a telescopic clamping structure is arranged on the lower side of the supporting frame, the supporting frame comprises an inclined support, a transverse support is arranged on the upper side of the inclined support, and a fixing hole is formed in the inner side of the transverse support. The telescopic clamping structure comprises a fixed connecting plate, a first fixing column is installed on the lower side of the fixed connecting plate, a clamping column is installed on the lower side of the first fixing column, and a buckling column is installed on the inner side of the clamping column. According to the telescopic clamping structure, firstly, the position is fixed through the lifting fixing column, then, the lifting track conducts circular motion downwards under the action of the control motor to drive the first rotating gear to conduct circular motion, and then under the action of the rotating gear, the rotating column module drives the power arm module to conduct lifting and contracting motion; therefore, the purpose of stretching is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bridge deck sleeper replacement, in particular to a frame trolley used for replacing sleepers on steel beam exposed bridge decks. Background Art

[0002] At present, the continuous sleeper replacement operations on old lines abroad are mainly carried out using large-scale rail and sleeper replacement equipment. These equipment have long operation lines, large volumes, low work efficiency, difficult construction organization, long operation time, and difficult parking. In addition to this large equipment, domestic railway sleeper replacement machines that are transformed from small excavators with multi-functional sleeper grabbing devices are mostly used for construction. The efficiency of a single operation is not high, and multiple machines can be laid out and operated simultaneously to flexibly meet the requirements of operation efficiency. This mode cannot transport sleepers in one go, and at least three special constructions are required to completely complete the replacement of sleepers. The construction organization is difficult, the personnel demand is large, and there are great safety hazards. At present, the sleeper changing equipment on the market, whether it is a large-scale track and sleeper changing equipment or a sleeper changing machine modified from a small excavator, has the following defects: during construction, it is inevitable to lift or shift the track, which will damage the bed and rails; only a short distance of sleepers can be replaced at a time, and new sleepers need to be frequently transported and old rails need to be exported to meet construction needs, resulting in low construction efficiency; two sets of equipment need to be set up for laying new sleepers and recycling old sleepers, respectively, which increases the cost and the length of the entire set of sleeper changing equipment; since most of the existing sleeper changing equipment is a complete work line, as long as one of the links fails, the construction has to be stopped, and the operation can only be continued after the problematic link is repaired, delaying the construction progress.

[0003] The application number is 202222291539.X, which discloses a sleeper replacement vehicle and a combined sleeper replacement unit, wherein the sleeper replacement vehicle includes a replacement vehicle frame and a sleeper transport trolley, an upper conveyor belt and a lower conveyor belt are arranged above the replacement vehicle frame, and the sleeper transport trolley moves horizontally and / or vertically on the replacement vehicle frame; a horizontally movable mobile sleeper replacement trolley is arranged below the replacement vehicle frame. The sleeper replacement vehicle and combined sleeper replacement unit provided in the embodiment of the present application can complete the sleeper replacement operation without destroying the old sleepers, and do not require track lifting or track shifting actions, and are suitable for the field of railway line maintenance technology.

[0004] However, there are some shortcomings in the sleeper replacement device provided by the device. When used in reality, the transported target object is difficult to fix in position, and it sways left and right and there is a risk of falling, which can easily cause unnecessary trouble, and it is more troublesome to clamp or place the target object. Utility Model Content

[0005] The purpose of the utility model is to provide a frame trolley for replacing sleepers on an open steel beam bridge deck, so as to solve the problem that the sleeper replacement device proposed in the above-mentioned background technology is difficult to fix in position when used in reality, and there is a risk of the transported object swaying left and right and falling, which easily causes unnecessary trouble, and it is troublesome to clamp or place the target object.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model discloses a frame trolley for replacing sleepers on an open steel beam bridge deck, comprising a main frame, a support frame is installed on the top side of the main frame, a telescopic clamping structure is installed on the lower side of the support frame, the support frame comprises an oblique support, a transverse support, and a fixing hole, a transverse support is installed on the upper side of the oblique support, a fixing hole is opened on the inner side of the transverse support, the telescopic clamping structure comprises a fixed connecting plate, a first fixing column, a clamping column, a buckle column, a control module, a control motor, a lifting track, a lifting bayonet, a lifting fixing column, a track gear, a first rotating gear, a first rotating column, a first rotating shaft, and a first force arm , first latch, second force arm, second latch, third force arm, second rotating shaft, second rotating column, third rotating column, third rotating shaft, second fixed column, fourth force arm, third latch, fifth force arm, fourth latch, sixth force arm, third fixed column, clamping controller, clamping control switch, fourth fixed column, first hydraulic column, second hydraulic column, third hydraulic column, clamping connection module, fifth fixed column, clamper, fourth hydraulic column, the lower side of the fixed connecting plate is equipped with a first fixed column, the lower side of the first fixed column is equipped with a clamping column, and the inner side of the clamping column is equipped with a buckle column. .

[0008] Furthermore, a control module is installed on the lower side of the buckle column, a control motor is installed on one side of the control module, a lifting track is installed on one side of the control module, a lifting bayonet is installed on one side of the lifting track, a lifting fixing column is installed on the side of the lifting bayonet away from the lifting track, and one side of the lifting fixing column is fixed to the control module.

[0009] Furthermore, a track gear is installed on a side of the lifting track away from the lifting fixed column, a first rotating gear is installed on the outer side of the track gear, and the track gear is meshed and connected with the first rotating gear.

[0010] Furthermore, a first rotating column is installed on the inner side of the first rotating gear, a first rotating shaft is installed on the inner side of the first rotating column, a first force arm is installed on the outer side of the first rotating shaft, and the first rotating column is connected to the first force arm through the first rotating shaft.

[0011] Further, a first pin is installed on a side of the first force arm away from the first rotating shaft, the first force arm is connected to the second force arm through the first pin, a second pin is installed inside a side of the second force arm away from the first pin, the second force arm is connected to the third force arm through the second pin, a second rotating shaft is installed on a side of the third force arm away from the second pin, the third force arm is connected to the second rotating column through the second rotating shaft, a third rotating column is installed on one side of the second rotating column, the second rotating column is meshedly connected with the third rotating column, a third rotating shaft is installed on the inner side of the third rotating column, a fourth force arm is installed on the outer side of the third rotating shaft, and the third force arm and the fourth force arm are connected through the second fixed column.

[0012] Furthermore, a third latch is installed on the side of the fourth lever arm away from the third rotation axis, a fifth lever arm is installed on the outside of the third latch, the fourth lever arm is connected to the fifth lever arm through the third latch, and a fourth latch is installed inside the side of the fifth lever arm away from the third latch.

[0013] Furthermore, a sixth lever arm is installed on the outer side of the fourth latch pin, the fifth lever arm is connected to the sixth lever arm through the fourth latch pin, and a third fixing column is installed on one side of the sixth lever arm.

[0014] Furthermore, a clamping controller is installed on one side of the third fixing column, and a clamping control switch is installed on a side of the clamping controller away from the third fixing column.

[0015] Furthermore, a fourth fixed column is installed on the lower side of the third fixed column, a first hydraulic column is installed on the lower side of the fourth fixed column, a second hydraulic column is installed on the lower side of the first hydraulic column, a third hydraulic column is installed on the lower side of the second hydraulic column, a clamping connection module is installed on the lower side of the third hydraulic column, a fifth fixed column is installed on the lower side of the clamping connection module, a clamper is installed on the lower side of the fifth fixed column, a fourth hydraulic column is installed on the lower side of the clamping connection module, and the lower side of the fourth hydraulic column is connected to the upper side of the clamper.

[0016] The utility model has the following beneficial effects:

[0017] (1) The utility model sets up a telescopic clamping structure, which first fixes the position through a lifting fixed column, and then makes a circular motion downward under the action of a control motor through a lifting track, driving the first rotating gear to make a circular motion, and then under the action of the rotating gear, the rotating column module drives the power arm module to perform lifting and contraction movements, thereby achieving the purpose of telescoping.

[0018] (2) The utility model provides a clamping column and a buckle column, so that the entire telescopic clamping structure can rotate, and in the clamping module, the target object can be fixed in the clamper through the interaction of the hydraulic module, which has good practicality.

[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 It is a side view of the overall structure of the utility model;

[0023] Figure 3 It is an enlarged schematic diagram of the telescopic clamping structure of the utility model;

[0024] Figure 4 This is a right view of the telescopic clamping structure of the utility model;

[0025] Figure 5 This is a left view of the telescopic clamping structure of the utility model;

[0026] Figure 6 for Figure 4 The enlarged schematic diagram of point A in the middle;

[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0028] In the figure: 1, main frame; 2, support frame; 3, telescopic clamping structure; 201, oblique bracket; 202, horizontal bracket; 203, fixing hole; 301, fixed connecting plate; 302, first fixing column; 303, clamping column; 304, buckle column; 305, control module; 306, control motor; 307, lifting track; 308, lifting bayonet; 309, lifting fixed column; 310, track gear; 311, first rotating gear; 312, first rotating column; 313, first rotating shaft; 314, first lever arm; 315, first latch; 316, second lever arm; 317, second latch; 318, The third lever arm; 319, the second rotating shaft; 320, the second rotating column; 321, the third rotating column; 322, the third rotating shaft; 323, the second fixed column; 324, the fourth lever arm; 325, the third latch; 326, the fifth lever arm; 327, the fourth latch; 328, the sixth lever arm; 329, the third fixed column; 330, the clamping controller; 331, the clamping control switch; 332, the fourth fixed column; 333, the first hydraulic column; 334, the second hydraulic column; 335, the third hydraulic column; 336, the clamping connection module; 337, the fifth fixed column; 338, the clamp; 339, the fourth hydraulic column; DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figure 1-Figure 6As shown, the utility model is a frame trolley for replacing sleepers on a steel beam open bridge deck, comprising a main frame 1, a support frame 2 is installed on the top side of the main frame 1, a telescopic clamping structure 3 is installed on the lower side of the support frame 2, the support frame 2 comprises an oblique bracket 201, a transverse bracket 202, and a fixing hole 203, a transverse bracket 202 is installed on the upper side of the oblique bracket 201, and a fixing hole 203 is opened on the inner side of the transverse bracket 202, and the telescopic clamping structure 3 comprises a fixed connecting plate 301, a first fixing column 302, a clamping column 303, a buckle column 304, a control module 305, a control motor 306, a lifting rail 307, a lifting bayonet 308, a lifting fixed column 309, a track gear 310, a first rotating gear 311, a first rotating column 312, a first rotating shaft 313, a first force arm 314, a first latch 315, and a second force arm 316, second latch 317, third force arm 318, second rotating shaft 319, second rotating column 320, third rotating column 321, third rotating shaft 322, second fixed column 323, fourth force arm 324, third latch 325, fifth force arm 326, fourth latch 327, sixth force arm 328, third fixed column 329, clamping controller 330, clamping control switch 331, fourth fixed column 332, first hydraulic column 333, second hydraulic column 334, third hydraulic column 335, clamping connection module 336, fifth fixed column 337, clamper 338, fourth hydraulic column 339, the first fixed column 302 is installed on the lower side of the fixed connecting plate 301, the clamping column 303 is installed on the lower side of the first fixed column 302, and the buckle column 304 is installed on the inner side of the clamping column 303.

[0031] A control module 305 is installed on the lower side of the snap column 304, a control motor 306 is installed on one side of the control module 305, a lifting track 307 is installed on one side of the control module 305, a lifting bayonet 308 is installed on one side of the lifting track 307, a lifting fixed column 309 is installed on the side of the lifting bayonet 308 away from the lifting track 307, and one side of the lifting fixed column 309 is fixed to the control module 305.

[0032] A track gear 310 is installed on one side of the lifting track 307 away from the lifting fixed column 309 , and a first rotating gear 311 is installed on the outer side of the track gear 310 . The track gear 310 is meshed and connected with the first rotating gear 311 .

[0033] A first rotating column 312 is installed inside the first rotating gear 311 , a first rotating shaft 313 is installed inside the first rotating column 312 , a first force arm 314 is installed outside the first rotating shaft 313 , and the first rotating column is connected to the first force arm 314 through the first rotating shaft 313 .

[0034] A first latch 315 is installed on a side of the first force arm 314 away from the first rotating shaft 313, and the first force arm 314 is connected to the second force arm 316 through the first latch 315. A second latch 317 is installed inside the side of the second force arm 316 away from the first latch 315, and the second force arm 316 is connected to the third force arm 318 through the second latch 317. A second rotating shaft 319 is installed on a side of the third force arm 318 away from the second latch 317, and the third force arm 318 is connected to the second rotating column 320 through the second rotating shaft 319. A third rotating column 321 is installed on one side of the second rotating column 320, and the second rotating column 320 is meshedly connected with the third rotating column 321. A third rotating shaft 322 is installed on the inner side of the third rotating column 321, and a fourth force arm 324 is installed on the outer side of the third rotating shaft 322. The third force arm 318 and the fourth force arm 324 are connected through the second fixing column 323.

[0035] A third latch 325 is installed on the side of the fourth lever arm 324 away from the third rotating shaft 322, a fifth lever arm 326 is installed outside the third latch 325, the fourth lever arm 324 is connected to the fifth lever arm 326 through the third latch 325, and a fourth latch 327 is installed inside the side of the fifth lever arm 326 away from the third latch 325.

[0036] A sixth lever arm 328 is installed on the outer side of the fourth latch pin 327 , the fifth lever arm 326 is connected to the sixth lever arm 328 via the fourth latch pin 327 , and a third fixing column 329 is installed on one side of the sixth lever arm 328 .

[0037] A clamping controller 330 is installed on one side of the third fixing column 329 , and a clamping control switch 331 is installed on the side of the clamping controller 330 away from the third fixing column 329 .

[0038] A fourth fixed column 332 is installed on the lower side of the third fixed column 329, a first hydraulic column 333 is installed on the lower side of the fourth fixed column 332, a second hydraulic column 334 is installed on the lower side of the first hydraulic column 333, a third hydraulic column 335 is installed on the lower side of the second hydraulic column 334, a clamping connection module 336 is installed on the lower side of the third hydraulic column 335, a fifth fixed column 337 is installed on the lower side of the clamping connection module 336, a clamper 338 is installed on the lower side of the fifth fixed column 337, a fourth hydraulic column 339 is installed on the lower side of the clamping connection module 336, and the lower side of the fourth hydraulic column 339 is connected to the upper side of the clamper 338.

[0039] When in use, the telescopic clamping structure 3 is first fixed in position by the lifting and fixing column 309, and then moves downward in a circular motion through the lifting track 307 under the action of the control motor 306, driving the first rotating gear to move in a circular motion, and then under the action of the rotating gear, the rotating column module drives the power arm module to perform lifting and contraction movements, thereby achieving the purpose of telescoping, and through the provided clamping column 303 and the snap column 304, the entire telescopic clamping structure 3 can be rotated, and in the clamping module, through the interaction of the hydraulic module, the target object can be fixed in the clamp 338, which has good practicality.

[0040] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A frame trolley for replacing sleepers on steel beam bridge decks, comprising a main frame (1), characterized in that: A support frame (2) is installed on the top side of the main frame (1), a telescopic clamping structure (3) is installed on the bottom side of the support frame (2), the support frame (2) comprises an oblique support (201), a transverse support (202), and a fixing hole (203), a transverse support (202) is installed on the upper side of the oblique support (201), a fixing hole (203) is provided on the inner side of the transverse support (202), and the telescopic clamping structure (3) comprises a fixed connecting plate (301), a first fixed Column (302), clamping column (303), buckle column (304), control module (305), control motor (306), lifting track (307), lifting bayonet (308), lifting fixed column (309), track gear (310), first rotating gear (311), first rotating column (312), first rotating shaft (313), first force arm (314), first latch (315), second force arm (316), second latch (317), third force arm (318), second rotating shaft (319), second rotating column (320), third rotating column (321), third rotating shaft (322), second fixed column (323), fourth force arm (324), third latch (325), fifth force arm (326), fourth latch (327), sixth force arm (328), third fixed column (329), clamping controller (330), clamping control switch (331), fourth fixed column (332 ), a first hydraulic column (333), a second hydraulic column (334), a third hydraulic column (335), a clamping connection module (336), a fifth fixed column (337), a clamp (338), and a fourth hydraulic column (339), the first fixed column (302) is installed on the lower side of the fixed connection plate (301), a clamping column (303) is installed on the lower side of the first fixed column (302), and a snap column (304) is installed on the inner side of the clamping column (303).

2. The frame trolley for replacing sleepers on steel beam bridge decks according to claim 1 is characterized in that: A control module (305) is installed on the lower side of the buckle column (304), a control motor (306) is installed on one side of the control module (305), a lifting track (307) is installed on one side of the control module (305), a lifting bayonet (308) is installed on one side of the lifting track (307), a lifting fixing column (309) is installed on the side of the lifting bayonet (308) away from the lifting track (307), and one side of the lifting fixing column (309) is fixed to the control module (305).

3. The frame trolley for replacing sleepers on steel beam exposed bridge decks according to claim 2 is characterized in that: A track gear (310) is installed on the side of the lifting track (307) away from the lifting fixed column (309), a first rotating gear (311) is installed on the outer side of the track gear (310), and the track gear (310) is meshedly connected with the first rotating gear (311).

4. The frame trolley for replacing sleepers on steel beam bridge decks according to claim 3 is characterized in that: A first rotating column (312) is installed on the inner side of the first rotating gear (311), a first rotating shaft (313) is installed on the inner side of the first rotating column (312), a first force arm (314) is installed on the outer side of the first rotating shaft (313), and the first rotating column is connected to the first force arm (314) via the first rotating shaft (313).

5. The frame trolley for replacing sleepers on steel beam exposed bridge decks according to claim 4 is characterized in that: A first latch (315) is installed on a side of the first force arm (314) away from the first rotation axis (313); the first force arm (314) is connected to the second force arm (316) via the first latch (315); a second latch (317) is installed inside the side of the second force arm (316) away from the first latch (315); the second force arm (316) is connected to the third force arm (318) via the second latch (317); a second rotation axis (319) is installed on a side of the third force arm (318) away from the second latch (317). ), the third force arm (318) is connected to the second rotating column (320) through a second rotating shaft (319), a third rotating column (321) is installed on one side of the second rotating column (320), the second rotating column (320) is meshingly connected with the third rotating column (321), a third rotating shaft (322) is installed on the inner side of the third rotating column (321), a fourth force arm (324) is installed on the outer side of the third rotating shaft (322), and the third force arm (318) and the fourth force arm (324) are connected through a second fixed column (323).

6. The frame trolley for replacing sleepers on steel beam exposed bridge decks according to claim 5 is characterized in that: A third latch (325) is installed on the side of the fourth lever arm (324) away from the third rotating shaft (322), a fifth lever arm (326) is installed on the outer side of the third latch (325), the fourth lever arm (324) is connected to the fifth lever arm (326) via the third latch (325), and a fourth latch (327) is installed inside the side of the fifth lever arm (326) away from the third latch (325).

7. The frame trolley for replacing sleepers on steel beam bridge decks according to claim 6 is characterized in that: A sixth force arm (328) is installed on the outer side of the fourth latch (327), the fifth force arm (326) is connected to the sixth force arm (328) through the fourth latch (327), and a third fixing column (329) is installed on one side of the sixth force arm (328).

8. The frame trolley for replacing sleepers on steel beam bridge decks according to claim 7 is characterized in that: A clamping controller (330) is installed on one side of the third fixed column (329), and a clamping control switch (331) is installed on the side of the clamping controller (330) away from the third fixed column (329).

9. The frame trolley for replacing sleepers on steel beam exposed bridge decks according to claim 8, characterized in that: A fourth fixed column (332) is installed on the lower side of the third fixed column (329), a first hydraulic column (333) is installed on the lower side of the fourth fixed column (332), a second hydraulic column (334) is installed on the lower side of the first hydraulic column (333), a third hydraulic column (335) is installed on the lower side of the second hydraulic column (334), a clamping connection module (336) is installed on the lower side of the third hydraulic column (335), a fifth fixed column (337) is installed on the lower side of the clamping connection module (336), a clamper (338) is installed on the lower side of the fifth fixed column (337), a fourth hydraulic column (339) is installed on the lower side of the clamping connection module (336), and the lower side of the fourth hydraulic column (339) is connected to the upper side of the clamper (338).

Citation Information

Patent Citations

  • Sleeper replacing vehicle and combined sleeper replacing unit

    CN218756798U