Hydraulic lining trolley formwork seam caulking device

By designing a multi -rotating -connected wing board component and a hydraulic lining module template seam joint device, the problem of unsatisfactory processing of the module gap in the hydraulic tunnel project has been solved, and the high quality The appearance of concrete and saving defect treatment costs.

CN222414878UActive Publication Date: 2025-01-28POWERCHINA HUADONG ENG CORP LTD
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Patent Information

Application Number
CN202421372814.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-01-28
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

In hydraulic tunnel projects, the gap treatment of needle beam trolley formwork is not ideal, resulting in poor appearance quality of concrete. The existing methods such as the use of foam glue and wooden formwork caulking strips have poor flatness, serious slurry leakage and wrong stage problems.

Method used

Designed a kind of aquatic lining the car template template seams, including the multi -rotating connected wing plate component and the pressure plate, and the module joint joints of the trolley template by adjusting the angle of the wing plate component, and fixed it with the pressure board. The connection angle of the wing plate is provided to provide support intensity.

Benefits of technology

Effectively reduce the problem of leakage and sewing of the table template, improve the quality of the concrete, save the cost of processing in the later stages, and simplify the device structure and implementation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a hydraulic lining trolley formwork seam caulking device which is suitable for the field of hydraulic engineering cavern concrete linings. According to the technical scheme, the hydraulic lining trolley formwork seam caulking device comprises a wing plate assembly and a hydraulic lining trolley formwork seam caulking device, the wing plate assembly comprises a plurality of wing plates connected in a rotating mode, and the two sides of the wing plate assembly are connected to the portions, on the two sides of a trolley formwork seam, of the surface of a trolley formwork respectively; the bearing plate is connected to the inner side, facing the trolley formwork, of the wing plate assembly, the two ends of the bearing plate abut against the portions, on the two sides of the trolley formwork seam, of the trolley formwork, and the bearing plate is used for fixing the angle formed after the wing plates are connected and unfolded. According to the utility model, the risk that the connecting angle is changed after the outer side of the wing plate is pressed is reduced, and the bearing plate can provide enough supporting strength for the wing plate assembly, so that the problems of slurry leakage of a trolley template seam, slab staggering of a splicing seam and the like are effectively reduced, the quality of a concrete outer pipe is improved, and the later defect treatment cost is saved.
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Description

Technical Field

[0001] The utility model relates to the field of hydropower engineering cavern concrete lining, in particular to a hydraulic lining trolley template seam caulking device. Background Art

[0002] Needle beam trolleys are often used in hydraulic tunnel projects for concrete lining support construction. Needle beam trolleys are generally customized by manufacturers, but the same project often has caverns with different diameters. The same set of needle beam trolleys cannot meet the needs of all caverns. During the trolley modification process, there are situations where the template gap is too large; or due to the processing precision, the needle beam trolley template gap is large after on-site installation, and the trolley template gap must be filled.

[0003] At present, most projects use foam glue combined with wooden formwork caulking strips to caulk the joints, but there are often problems such as poor flatness, serious leakage, and large displacement during pouring, which leads to unsatisfactory gap treatment of the needle beam trolley and poor appearance quality of the concrete. Utility Model Content

[0004] The technical problem to be solved by the utility model is: in view of the above existing problems, a hydraulic lining trolley template seam caulking device is provided.

[0005] The technical solution adopted by the utility model is: a hydraulic lining trolley template seam caulking device, characterized in that it includes:

[0006] The wing plate assembly comprises a plurality of rotatably connected wing plates, and two sides of the wing plate assembly are respectively connected to the surface of the trolley template on both sides of the trolley template seam;

[0007] The pressure plate is connected to the inner side of the wing plate assembly facing the trolley template, and the two ends of the pressure plate abut the trolley template on both sides of the trolley template seam. The pressure plate is used to fix the angle formed by the wing plates after being connected and unfolded.

[0008] Through the above-mentioned technical means, multiple rotatably connected wing plates can adjust the angle formed by the entire wing plate assembly, and the angle of the wing plate assembly can be adjusted according to the angle of the outer arc surface of the trolley template, so that the wing plate assembly can fit the outer surface of the trolley template while caulking the seams of the trolley template, and is connected to the inner side of the wing plate assembly by a pressure plate. On the one hand, the pressure plate is used to fix the connection angle formed by the wing plate assembly, and on the other hand, the pressure plate is used to provide sufficient supporting strength for the wing plate assembly.

[0009] In some embodiments, the wing plate assembly includes a first wing plate and a second wing plate, and the connecting side edges between the first wing plate and the second wing plate are staggered with through screw holes. After the first wing plate and the second wing plate are spliced, the through screw passes through the corresponding through screw holes to achieve rotational connection.

[0010] In some embodiments, the wing plate is provided with bolt holes at intervals along the axial direction, the pressure plate is connected to the wing plate assembly via bolts, and gaskets are provided on the bolts.

[0011] In some embodiments, the bolt holes are arranged at intervals of 50 cm to 100 cm.

[0012] In some embodiments, foam glue is provided in the gap between the pressure plate and the trolley template.

[0013] In some embodiments, the wing plate is provided with a rounded corner on the edge side away from the trolley template.

[0014] In some embodiments, the outer surface of the wing plate is arranged in the same arc as the outer surface of the trolley template.

[0015] In some embodiments, the wing panel is made of hard PVC material or customized steel.

[0016] The beneficial effects of the utility model are:

[0017] 1. By adjusting the connection angles between multiple wing panels, the trolley formwork can be caulked after the multiple wing panels are connected and unfolded. At the same time, the two sides of the wing panel assembly correspond to the trolley formwork on both sides, and the pressure plate is used to fix the angle formed by the wing panel connection and unfolding, thereby reducing the risk of changes in the connection angle of the wing panel due to pressure on the outside. In addition, the pressure plate can provide sufficient supporting strength for the wing panel assembly, thereby effectively reducing problems such as leakage of mortar in the trolley formwork seams and misalignment of the joints, improving the quality of the concrete outer tube and saving the cost of later defect treatment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the present application in cooperation with the trolley template.

[0019] Figure 2 It is a schematic diagram of the expanded structure of this application.

[0020] Figure 3 It is a schematic diagram of the cross-sectional structure of this application.

[0021] Figure 4 yes Figure 1 Schematic diagram of the enlarged structure at point A in the middle.

[0022] Description of reference numerals:

[0023] 1. Wing plate assembly; 2. Pressure plate; 3. First wing plate; 4. Second wing plate; 5. Through-hole screw; 6. Through-hole screw; 7. Bolt; 8. Bolt hole; 9. Gasket.

[0024] This specification includes references to "one embodiment" or "an embodiment." The appearance of the phrase "in one embodiment" or "in an embodiment" does not necessarily refer to the same embodiment. The particular features, structures or characteristics may be combined in any suitable manner consistent with the present disclosure.

[0025] The term "comprising" is open ended. As used in the appended claims, the term does not exclude additional structures or steps.

[0026] "First," "second," etc. As used herein, these terms act as labels for the nouns that precede them and do not imply any type of ordering (e.g., spatial, temporal, logical, etc.). DETAILED DESCRIPTION

[0027] In order to enable those skilled in the art to better understand the technical solution of the present utility model, the technical solution of the present utility model is further described below in conjunction with specific embodiments.

[0028] Embodiment 1:

[0029] Combination Figures 1 to 4 As shown, this embodiment is a caulking device for hydraulic lining trolley template seams, including a wing plate assembly 1 and a pressure plate 2. The wing plate assembly 1 includes a plurality of rotatably connected wing plates. The connection angle formed by the plurality of wing plates is adjusted based on the curvature of the outer surface of the trolley template, so that when the wing plate assembly 1 caulks the trolley template seam, the two sides of the wing plate assembly 1 are respectively connected to the trolley template surface on both sides of the trolley template seam. The pressure plate 2 is arranged on the inner side of the wing plate assembly 1 facing the trolley template, and the two ends of the pressure plate 2 abut the trolley template on both sides of the trolley template seam. The pressure plate 2 is flexibly cut and processed, and the setting width of the pressure plate 2 is the width of the trolley gap. The pressure plate 2 is used to fix the angle formed by the wing plate assembly 1 after it is connected and unfolded, so as to avoid the connection angle of the wing plate assembly 1 changing due to the pressure on the outside, and the pressure plate 2 can provide sufficient support strength for the wing plate assembly 1.

[0030] In some embodiments, such as Figure 2 As shown, the wing panel assembly 1 includes a first wing panel 3 and a second wing panel 4. The connecting side edges between the first wing panel 3 and the second wing panel 4 are staggered with through screw holes 5. After the first wing panel 3 and the second wing panel 4 are spliced, the through screws 6 pass through the corresponding through screw holes 5 to achieve rotational connection, so that the wing panel assembly can be easily assembled and disassembled.

[0031] Furthermore, the edge sides of the first wing plate 3 and the second wing plate 4 away from the connection are provided with small-angle chamfers to facilitate fitting to the trolley template.

[0032] Furthermore, the inner surfaces of the first wing plate 3 and the second wing plate 4 are both curved surfaces close to a plane, and the outer surfaces of the first wing plate 3 and the second wing plate 4 are curved surfaces with the same curvature as the outer surface of the trolley template. In this embodiment, the first wing plate 3 and the second wing plate 4 are both made of hard PVC material or customized steel.

[0033] In some embodiments, such as Figure 2 and Figure 3 As shown, the pressure plate 2 and the wing plate assembly 1 are connected by bolts, the first wing plate 3 and the second wing plate 4 are provided with bolt holes 8 at intervals along the axial direction, the pressure plate 2 is connected to the first wing plate 3 and the second wing plate 4 by bolts 7, and a gasket 9 is provided on the bolt 7 to ensure that the wing plate assembly 1 is reliably connected to the pressure plate 2. Specifically, in this embodiment, the bolt holes 8 are provided at intervals of 50 cm to 100 cm.

[0034] In some embodiments, foam glue is provided in the gap between the pressure plate 2 and the trolley template.

[0035] The first wing plate 3 and the second wing plate 4 are used to caulk the seams of the trolley formwork, and the pressure plate 2 is used to fix the connection angle of the first wing plate 3 and the second wing plate 4 after the connection, and the pressure plate 2 provides a certain degree of supporting strength for the wing plate assembly 1, so that the first wing plate 3 and the second wing plate 4 have a certain strength, which can reduce the risk of displacement and deformation of the formwork. The device reduces the difficulty of modifying the size deviation of the trolley formwork to a certain extent, solves the problems of leakage of mortar in the gaps of the trolley formwork and misalignment of the joints, improves the appearance quality of the concrete, and saves the cost of later defect treatment. The device has a simple structure, is easy to implement, and can be reused.

[0036] Embodiment 2:

[0037] This embodiment is a method for using a hydraulic lining trolley template seam caulking device, comprising the following steps:

[0038] S1. First, install the trolley in place and fix it;

[0039] S2, secondly, install the first wing plate 3 and push it upwards, then splice and install the second wing plate 4, and after the splicing is completed, install the through-core screw 6;

[0040] S3, then, the pressure plate 2 is centrally installed and fixed, and the pressure plate 2 is connected to the first wing plate 3 and the second wing plate 4 by bolts 7;

[0041] S4. The gap between the pressure plate 2 and the trolley is filled with foam glue;

[0042] S5. After the concrete pouring is completed, remove it in the reverse order of installation, that is, remove the ones installed first last and the ones installed later first. After the caulking strips are removed, grind and clean them for reuse next time.

[0043] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A hydraulic lining trolley template caulking device, characterized in that: include: A wing plate assembly (1) comprises a plurality of rotatably connected wing plates, wherein two sides of the wing plate assembly (1) are respectively connected to the surface of the trolley template on both sides of the trolley template seam; The pressure plate (2) is connected to the inner side of the wing plate assembly (1) facing the trolley template, and the two ends of the pressure plate (2) abut against the trolley template on both sides of the trolley template seam. The pressure plate (2) is used to fix the angle formed by the wing plates after being connected and unfolded.

2. A hydraulic lining trolley template caulking device according to claim 1, characterized in that: The wing plate assembly (1) comprises a first wing plate (3) and a second wing plate (4); a through-screw hole (5) is staggeredly provided at the connecting side edge between the first wing plate (3) and the second wing plate (4); after the first wing plate (3) and the second wing plate (4) are spliced, a through-screw (6) passes through the corresponding through-screw hole (5) to achieve rotational connection.

3. A hydraulic lining trolley template caulking device according to claim 1, characterized in that: The wing plate is provided with bolt holes (8) at intervals along the axial direction, the pressure bearing plate (2) is connected to the wing plate assembly (1) via bolts (7), and gaskets (9) are provided on the bolts (7).

4. A hydraulic lining trolley template caulking device according to claim 3, characterized in that: The bolt holes (8) are arranged at intervals of 50 cm to 100 cm.

5. A hydraulic lining trolley template caulking device according to claim 1, characterized in that: Foam glue is provided in the gap between the pressure plate (2) and the trolley template.

6. A hydraulic lining trolley template caulking device according to claim 1, characterized in that: The wing plate is provided with a rounded corner on the edge side away from the trolley template.

7. A hydraulic lining trolley template caulking device according to claim 1, characterized in that: The outer surface of the wing plate is arranged in the same arc as the outer surface of the trolley template.

8. A hydraulic lining trolley template caulking device according to claim 1, characterized in that: The wing plate is made of hard PVC material or customized steel.