Antistatic coating rubber roller
By designing the anti -static coating structure on the rubber roller, the problem of sparks caused by the accumulation of static electricity in rubber rollers, realizing the stability of the rubber roller and the improvement of the service life.
Patent Information
- Application Number
- CN202323553454.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2033-12-26
AI Technical Summary
The rubber roller accumulates charge due to long-term friction, which can easily cause sparks and damage.
Design a kind of anti -static coating rubber roller, using the structure of metal axis, insulation layer, fixed sleeve, rubber layer, heat resistance layer, and anti -static coating. Electronics, avoid sparks.
Effectively avoid the risk of sparks due to static electricity accumulation, extend the service life of rubber rollers and improve its stability.
Smart Images

Figure CN222415631U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber rollers, in particular to an antistatic coated rubber roller. Background Art
[0002] The rubber roller is made of a metal core and an elastic rubber layer on the surface. It has a certain elasticity and is resistant to media and wear, which cannot be replaced by metal rollers. At present, rubber rollers are generally used in many industries such as papermaking, printing, dyeing, typing, harvesters, rice hulling rollers, cash registers, leather and mining.
[0003] A Chinese patent discloses a new type of wear-resistant and high-temperature resistant detachable rubber roller, the publication number is CN213117130U, and the article proposes "a new type of wear-resistant and high-temperature resistant detachable rubber roller, including a rubber roller body, a wear-resistant coating and a limit plate, the rubber roller body includes an outer rubber layer and a metal cylinder, the outer rubber layer is composed of a wear-resistant coating, a polyurethane rubber layer, an ethylene-propylene rubber layer, a chlorosulfonated polyethylene rubber layer, a nitrile rubber layer, an ethyl rubber layer, a chloroprene rubber layer and a hard rubber layer, a metal cylinder is installed on the inner wall of the rubber roller body, and threaded holes B are opened on both end faces of the rubber roller body, a metal core shell is installed on the outer wall of the metal cylinder, and a metal core shell is arranged on the outer wall of the metal core shell There are external threads, and the external threads on the metal core shell are meshed with the internal threads on the wall of the threaded hole B. The utility model can replace the components separately, which reduces economic losses. At the same time, it has good wear resistance and heat resistance, improves service life, and is highly practical. The above utility model can replace the components separately after long-term use and aging, avoiding the capital cost of overall replacement. At the same time, the device has certain wear resistance, which reduces the capital expenditure to a certain extent. However, although rubber itself is an insulator, a certain amount of charge will be accumulated on its surface due to long-term friction, which will cause sparks to be easily generated during long-term use of rubber, resulting in damage to the rubber. Therefore, it is necessary to design an antistatic coated rubber roller. Utility Model Content
[0004] The utility model aims to provide an antistatic coated rubber roller, which solves the problem in the related art that although the rubber itself is an insulator, a certain amount of charge may be accumulated on its surface due to long-term friction, which may cause sparks to be easily generated during long-term use of the rubber, leading to damage to the rubber.
[0005] The technical solution of the utility model is as follows:
[0006] An antistatic coated rubber roller comprises a metal axis and an antistatic coating, wherein an insulating layer is arranged on the outside of the metal axis, and the insulating layer is bonded to the metal axis, a fixed sleeve is arranged on the outside of the insulating layer, and the fixed sleeve and the insulating layer are an integrated structure, a rubber layer is arranged on the outside of the fixed sleeve, and the fixed sleeve and the rubber layer are bonded, a heat-resistant layer is arranged on the outside of the rubber layer, and the heat-resistant layer and the rubber layer are bonded, the antistatic coating is arranged on the outside of a sealing cover, sealing covers are arranged on both sides of the rubber layer, and two sealing covers are symmetrically arranged about the central axis of the heat-resistant layer, the sealing cover is bonded to the heat-resistant layer, and a fixed shaft is arranged on one side of the sealing cover, and two fixed shafts are arranged.
[0007] Preferably, a mounting hole is provided inside the fixed shaft, and the mounting hole and the fixed shaft are an integrated structure.
[0008] Preferably, a telescopic rod 1 is arranged outside the fixed shaft, and the telescopic rod 1 is distributed circumferentially about the central axis of the fixed shaft, and four telescopic rods 1 are arranged.
[0009] Preferably, a telescopic rod 2 is arranged inside the telescopic rod 1, and the telescopic rod 1 and the telescopic rod 2 are slidably connected.
[0010] Preferably, a fixing screw is provided on one side of the exterior of the telescopic rod 1, and the fixing screw is threadedly connected to the telescopic rod 1.
[0011] Preferably, a limit seat is arranged above the second telescopic rod, and a rotating rod is arranged inside the limit seat, and the rotating rod is rotatably connected to the limit seat.
[0012] Preferably, a rotating seat is arranged above the exterior of the rotating rod, and the rotating seat is rotatably connected to the rotating rod, and a limiting block is arranged above the rotating seat.
[0013] Preferably, an arc-shaped limiting rod is arranged at the lower left side of the limiting block, and a pressing handle is arranged at the rear of the limiting block, and a spring is arranged below the pressing handle.
[0014] Beneficial effects of the utility model:
[0015] The mounting hole inside the fixed shaft is aligned with the mouth of the component to be connected, so that the rotating shaft of the component is engaged with the mounting hole, and then the telescopic rod two is moved toward the mounting seat outside the rotating shaft by sliding, so that the bottom surface of the arc-shaped limiting rod inside the limiting block contacts the mounting seat, and then the telescopic rod one and the telescopic rod two are fixed together by rotation, and then the pressing handle is pressed to make the arc-shaped limiting rod engage with the groove on the outer surface of the mounting seat, so that the rubber roller is fixed on the installation, which makes the rubber roller adaptable to mounting seats of different sizes and allows the arc-shaped limiting rods to be engaged together, thereby avoiding the probability of sliding of the rubber roller when rolling, improving the stability of the rubber roller, and making it convenient for the user to separate the rubber roller from the mounting seat without hindering the rotating shaft from driving the rubber roller to roll.
[0016] The electrons generated by extrusion inside the rubber layer will be transmitted to the antistatic coating through the heat-resistant layer and neutralized in the antistatic coating. At the same time, the electrons generated by external friction cannot pass through the antistatic coating to enter the rubber roller and contact the rubber layer, so that the rubber layer is isolated from the outside. At the same time, if the electrons of the rubber layer move downward through the fixed sleeve to the outside of the insulating layer, they can be isolated by the insulating layer to avoid sparks generated by contact between the electrons and the metal axis, so that the inside of the rubber roller is in an almost oxygen-free state, reducing the probability of sparks generated by electronic contact. At the same time, the fixed sleeve can play a certain supporting and fixing role between the rubber layer and the metal axis, so that the rubber roller can maintain a certain stability when rolling. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0018] Figure 1 This is a frontal stereogram of the utility model;
[0019] Figure 2 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0020] Figure 3 For this utility model Figure 1 Enlarged view of point A in the middle;
[0021] Figure 4 For this utility model Figure 1 Enlarged view of point B in the middle;
[0022] Figure 5 For the utility model T Figure 2 Enlarged view of point C in the middle;
[0023] In the figure: 1. Metal axis; 2. Insulating layer; 3. Fixed sleeve; 4. Rubber layer; 5. Heat-resistant layer; 6. Antistatic coating; 7. Sealing cover; 8. Fixed axis; 9. Mounting hole; 10. Telescopic rod one; 11. Telescopic rod two; 12. Fixing screw; 13. Limit seat; 14. Turn rod; 15. Rotating seat; 16. Limit block; 17. Arc limit rod; 18. Pressing handle; 19. Spring. DETAILED DESCRIPTION
[0024] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] like Figure 2-5 As shown, the present embodiment proposes an antistatic coated rubber roller, comprising a metal shaft 1 and an antistatic coating 6, an insulating layer 2 is arranged on the outside of the metal shaft 1, the insulating layer 2 is bonded to the metal shaft 1, a fixing sleeve 3 is arranged on the outside of the insulating layer 2, and the fixing sleeve 3 and the insulating layer 2 are an integrated structure, a rubber layer 4 is arranged on the outside of the fixing sleeve 3, and the fixing sleeve 3 and the rubber layer 4 are bonded, a heat-resistant layer 5 is arranged on the outside of the rubber layer 4, and the heat-resistant layer 5 and the rubber layer 4 are bonded, the antistatic coating 6 is arranged on the outside of the sealing cover 7, the sealing covers 7 are arranged on both sides of the rubber layer 4, and two sealing covers 7 are symmetrically arranged about the central axis of the heat-resistant layer 5, the sealing covers 7 are bonded to the heat-resistant layer 5, and one side of the sealing cover 7 is arranged There is a fixed shaft 8, and two fixed shafts 8 are provided. The antistatic coating 6 can have a certain insulating effect on the electrons generated by the rubber roller when rolling, so as to prevent the electrons from entering the inside of the rubber roller and contacting the rubber layer 4. At the same time, the heat-resistant layer 5 can isolate the rubber layer 4 from the external temperature in hot seasons, thereby reducing the possibility of the external temperature being transmitted to the rubber layer 4, thereby reducing the possibility of the rubber layer 4 melting. At the same time, the sealing cover 7 can seal the rubber layer 4 inside the rubber roller, so that the inside of the rubber roller is in an almost oxygen-free state, reducing the probability of sparks generated by electronic contact. At the same time, the fixed sleeve 3 can play a certain supporting and fixing role between the rubber layer 4 and the metal axis 1, so that the rubber roller can maintain a certain stability when rolling.
[0026] like Figure 1-5As shown, a mounting hole 9 is provided inside the fixed shaft 8, and the mounting hole 9 and the fixed shaft 8 are an integrated structure, a telescopic rod 10 is provided outside the fixed shaft 8, and the telescopic rod 10 is distributed around the central axis of the fixed shaft 8, four telescopic rods 10 are provided, a telescopic rod 2 11 is provided inside the telescopic rod 10, and the telescopic rod 10 and the telescopic rod 2 11 are slidably connected, a fixing screw 12 is provided on one side of the outside of the telescopic rod 10, and the fixing screw 12 and the telescopic rod 10 are threadedly connected, a limited seat 13 is provided above the telescopic rod 2 11, and a rotating rod 14 is provided inside the limiting seat 13, and the rotating rod 14 is rotatably connected to the limiting seat 13, a rotating seat 15 is provided above the outside of the rotating rod 14, and the rotating seat 15 is rotatably connected to the rotating rod 14, a limited block 16 is provided above the rotating seat 15, and the left side of the limited block 16 An arc-shaped limit rod 17 is provided at the lower side, and a pressing handle 18 is provided at the rear of the limit block 16, and a spring 19 is provided below the pressing handle 18. The mounting hole 9 can be engaged with the rotating shaft of the component to be installed to prevent the rotating shaft from sliding when rotating. At the same time, a groove is provided inside the telescopic rod 11 to ensure that the telescopic rod 11 and the telescopic rod 1 10 can be fixed together by rotating the fixing screw 12. At the same time, the diameter of the component engaged with the rubber roller can be increased by sliding between the telescopic rod 10 and the telescopic rod 1 11. At the same time, the arc-shaped limit rod 17 inside the limit block 16 can prevent the mounting seat from sliding when it is fixedly engaged with the mounting seat outside the rotating shaft, so that the rubber roller can be more stable when fixed. At the same time, the optimal fixing size of the limit block 16 and the mounting seat can be detected by sliding the telescopic rod 11 and the telescopic rod 1 10.
[0027] In this embodiment, when in use, the fixing screw 12 can be firstly rotated to separate the telescopic rod 11, so that the telescopic rod 11 is loose, and then the limit block 16 above the telescopic rod 10 is moved so that the limit block 16 is away from the component to be connected, so that a distance is generated between the limit block 16 and the component to be connected, which facilitates the connection of the component with the mounting hole 9, and then the mounting hole 9 inside the fixed shaft 8 is aligned with the mouth of the component to be connected, so that the rotating shaft of the component is engaged with the mounting hole 9, and then the telescopic rod 11 is rotated to the right by sliding. The movable shaft is moved in the direction of the mounting seat outside, so that the bottom surface of the arc-shaped limiting rod 17 inside the limiting block 16 contacts the mounting seat, and then the telescopic rod 10 and the telescopic rod 2 11 are fixed together by rotation, so that the limiting block 16 is fixed. At this time, the pressing handle 18 is pressed, so that the pressing handle 18 starts to squeeze the spring 19, and the right side of the pressing handle 18 starts to move downward, so that the rotating seat 15 starts to rotate to the lower right direction. At the same time, the rotating rod 14 and the rotating seat 15 are rotatably connected, and the rotating rod 14 is rotatably connected, so that the rotating seat 15 can be rotated to the right with the rotating rod 14 as the fulcrum. The rubber roller 16 is moved so that the mouth of the limit block 16 is larger than the diameter of the mounting seat outside the rotating shaft. At this time, the rubber roller is pressed to the left so that the bottom right side of the mounting hole inside the fixed shaft 8 contacts and fixes with the rotating shaft. At the same time, the pressing handle 18 can be loosened so that the spring 19 returns to its original state, so that the limit block 16 returns to a horizontal state, so that the bottom of the arc-shaped limit rod 17 inside the limit block 16 is fixed to the bottom surface of the mounting seat groove. At this time, the right side of the rubber roller can be fixed in the same way as the left side, and then the rubber roller is fixed to the component to be installed. At the same time, the component can be started to measure. The stability performance of the rubber roller was tested. After the device was rolled for a long time, the electrons generated by extrusion inside the rubber layer 4 would be transmitted to the antistatic coating 6 through the heat-resistant layer 5 and neutralized in the antistatic coating 6. At the same time, the electrons generated by friction outside could not pass through the antistatic coating 6 to enter the rubber roller and contact the rubber layer 4, so that the rubber layer 4 was isolated from the outside. At the same time, if the electrons of the rubber layer 4 moved downward through the fixed sleeve 3 to the outside of the insulating layer 2, they could be isolated by the insulating layer 2 to avoid the electrons from contacting the metal axis 1 to generate sparks, so that the rubber roller could maintain a certain insulating state for rolling.
[0028] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. Antistatic coated rubber roller, characterized in that, The invention comprises a metal shaft (1) and an antistatic coating (6), wherein an insulating layer (2) is arranged on the outside of the metal shaft (1), and the insulating layer (2) is bonded to the metal shaft (1); a fixing sleeve (3) is arranged on the outside of the insulating layer (2), and the fixing sleeve (3) and the insulating layer (2) are an integrated structure; a rubber layer (4) is arranged on the outside of the fixing sleeve (3), and the fixing sleeve (3) and the rubber layer (4) are bonded; a heat-resistant layer (5) is arranged on the outside of the rubber layer (4), and the heat-resistant layer (5) and the rubber layer (4) are bonded; the antistatic coating (6) is arranged on the outside of a sealing cover (7); sealing covers (7) are arranged on both left and right sides of the rubber layer (4), and two sealing covers (7) are symmetrically arranged about the central axis of the heat-resistant layer (5); the sealing covers (7) and the heat-resistant layer (5) are bonded; a fixing shaft (8) is arranged on one side of the sealing cover (7), and two fixing shafts (8) are arranged.
2. The antistatic coated rubber roller according to claim 1, characterized in that: A mounting hole (9) is provided inside the fixed shaft (8), and the mounting hole (9) and the fixed shaft (8) are an integrated structure.
3. The antistatic coated rubber roller according to claim 1, characterized in that: A telescopic rod 1 (10) is arranged outside the fixed shaft (8), and the telescopic rod 1 (10) is distributed circumferentially about the central axis of the fixed shaft (8), and four telescopic rods 1 (10) are arranged.
4. The antistatic coated rubber roller according to claim 3, characterized in that: A telescopic rod 2 (11) is arranged inside the telescopic rod 1 (10), and the telescopic rod 1 (10) and the telescopic rod 2 (11) are slidably connected.
5. The antistatic coated rubber roller according to claim 4, characterized in that: A fixing screw (12) is provided on one side of the exterior of the telescopic rod (10), and the fixing screw (12) is threadedly connected to the telescopic rod (10).
6. The antistatic coated rubber roller according to claim 4, characterized in that: A limit seat (13) is arranged above the second telescopic rod (11), and a rotating rod (14) is arranged inside the limit seat (13), and the rotating rod (14) is rotatably connected to the limit seat (13).
7. The antistatic coated rubber roller according to claim 6, characterized in that: A rotating seat (15) is arranged above the outside of the rotating rod (14), and the rotating seat (15) is rotatably connected to the rotating rod (14). A limiting block (16) is arranged above the rotating seat (15).
8. The antistatic coated rubber roller according to claim 7, characterized in that: An arc-shaped limiting rod (17) is arranged below the left side of the limiting block (16), and a pressing handle (18) is arranged behind the limiting block (16), and a spring (19) is arranged below the pressing handle (18).
Citation Information
Patent Citations
Novel wear-resistant high-temperature-resistant detachable rubber roller
CN213117130U