System device for diesel engine to supply oil to coupler

CN222415908UActive Publication Date: 2025-01-28HUDONG HEAVY MACHINERY (ZHENJIANG) CO LTD
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Patent Information

Application Number
CN202421206935.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-01-28
Estimated Expiration
2034-05-30

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  • Figure CN222415908U_ABST
    Figure CN222415908U_ABST
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Abstract

The utility model relates to the field of diesel engines, in particular to a system device for supplying oil to a coupler by a diesel engine. The system device for supplying oil to the coupler of the diesel engine comprises a bottom shell, a crankshaft, an oil storage tank, an oil distribution flange, the coupler, a purification assembly and an oil delivery pump, the crankshaft is rotationally connected into the bottom shell, the oil storage tank used for storing lubricating oil is arranged at the bottom of the bottom shell, the oil distribution flange is arranged on the outer side of one end of the crankshaft, and an oil way is designed in the oil distribution flange; lubricating oil extracted by the oil storage tank is guided to the coupler. According to the system device for supplying oil to the coupler through the diesel engine, lubricating oil in the diesel engine is directly supplied to the interior of the coupler through the innovative design, it is guaranteed that the lubricating oil can be stably and evenly supplied to all the portions, needing to be lubricated, of the coupler, and the direct oil supply mode not only improves the lubricating effect, but also improves the lubricating efficiency. And the reliability and durability of the coupler are remarkably improved, and the fault and shutdown risk caused by poor lubrication is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of diesel engines, in particular to a system device for supplying oil from a diesel engine to a coupling. Background Art

[0002] During the operation of a diesel engine, the performance and reliability of the coupling, as a key component connecting different power transmission parts, directly affect the operating efficiency and safety of the entire diesel engine. Especially in the application of high-power diesel engines, the lubrication of the coupling is particularly important under high-speed and high-load working environments. Traditional coupling lubrication methods often rely on an external oil supply system, which delivers lubricating oil to the inside of the coupling through oil pipes or oil channels to achieve lubrication effects. However, this method has problems such as unstable oil supply, easy leakage of lubricating oil, and difficult maintenance. These problems are more prominent, especially under high-temperature and high-pressure working environments.

[0003] Therefore, it is necessary to provide a new system device for supplying oil from a diesel engine to a coupling to solve the above technical problems. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a system device for supplying oil from a diesel engine to a coupling.

[0005] The system device for supplying oil from a diesel engine to a coupling provided by the utility model comprises:

[0006] a bottom case and a crankshaft, the crankshaft being rotatably connected inside the bottom case;

[0007] An oil storage tank is provided at the bottom of the bottom shell for storing lubricating oil;

[0008] Oil distribution flange: an oil distribution flange is provided on the outside of one end of the crankshaft, and an oil passage is designed inside the oil distribution flange to guide the lubricating oil drawn from the oil storage tank to the coupling;

[0009] Coupling: One side of the oil distribution flange is equipped with a coupling, which is used to connect the driving source to drive the crankshaft to rotate;

[0010] Purification component: A purification component is installed at the bottom of the oil storage tank, and the purification component is used to remove rust and dirt in the lubricating oil;

[0011] An oil pump is installed inside the bottom shell. The input end of the oil pump passes through the bottom shell and the oil storage tank through a hose to connect to the purification component, and the output end of the oil pump is connected to the oil circuit through a pipeline.

[0012] Preferably, an O-ring is provided between the coupling and the oil distribution flange.

[0013] Preferably, small holes are provided at equal distances on the surfaces of the coupling and the oil distribution flange, and the small holes are used to tightly connect the crankshaft, the oil distribution flange and the coupling by bolts.

[0014] Preferably, the oil circuit includes an inner cavity and an oil guide hole, the inner cavity is provided on one side of the oil distribution flange close to the coupling, the oil guide hole is provided on the other side of the oil distribution flange, and the oil guide hole is communicated with the inner cavity.

[0015] Preferably, the purification component includes a sleeve, a filter cartridge, a positioning column, a filter element, a partition, a magnet and a nut. The sleeve is fixedly connected to the bottom of the oil storage tank, the filter cartridge is fixedly connected inside the sleeve, a positioning column is provided inside the filter cartridge, the outside of the positioning column is sequentially covered with a filter element, a partition and a magnet, and circular holes for lubricating oil to seep in are equidistantly provided on the top of the partition. A nut is threadedly connected to the outside of the top end of the positioning column, and the bottom of the nut is in extrusion contact with the partition, and the bottom end of the hose is connected to the sleeve and the bottom of the filter cartridge.

[0016] Preferably, a leakage hole is opened inside the bottom shell, the leakage hole is connected to the oil storage tank, and the leakage hole is used to return the lubricating oil in the bottom shell to the oil storage tank.

[0017] Preferably, the inner wall of the sleeve and the outer wall of the top end of the filter cartridge are connected by threads.

[0018] Preferably, an isolation block is symmetrically and fixedly connected to the inner wall of the bottom of the filter cartridge.

[0019] Compared with the related art, the system device for supplying oil from a diesel engine to a coupling provided by the utility model has the following beneficial effects:

[0020] 1. Through innovative design, this system supplies the lubricating oil inside the diesel engine directly into the coupling, ensuring that the lubricating oil can be stably and evenly supplied to all parts of the coupling that need lubrication. This direct oil supply method not only improves the lubrication effect, but also significantly improves the reliability and durability of the coupling, reducing the risk of failure and downtime caused by poor lubrication.

[0021] 2. As the system adopts the precise design of internal oil passage, the internal lubricating oil of diesel engine can be recycled, which reduces the dependence on external oil supply system. This means that system maintenance is simpler and more convenient, reducing maintenance cost and downtime. At the same time, as the utilization rate of lubricating oil is improved, the consumption of lubricating oil is also reduced, further reducing the operating cost.

[0022] 3. Equipped with purification components, through its internal filter element and magnet and other components, it can effectively remove impurities, iron filings and other pollutants in the lubricating oil, ensuring that the lubricating oil supplied to the coupling remains clean, which can not only improve the lubrication effect of the coupling, but also reduce the wear and failure caused by lubricating oil contamination. Clean lubricating oil reduces the wear and friction of equipment components, thereby extending the service life of couplings, crankshafts and other related components. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A schematic diagram of the structure of a system device for supplying oil from a diesel engine to a coupling provided by the utility model;

[0024] Figure 2 for Figure 1 A schematic diagram of the bottom structure of the bottom shell shown;

[0025] Figure 3 for Figure 1 The schematic diagram of the structural disassembly of the oil distribution flange and the coupling is shown;

[0026] Figure 4 for Figure 3 The structural cross-sectional view of the oil distribution flange is shown;

[0027] Figure 5 for Figure 1 The structural cross-sectional view of the bottom shell is shown.

[0028] Numbers in the figure: 1. base shell; 2. crankshaft; 3. oil storage tank; 4. oil distribution flange; 41. oil circuit; 411. inner cavity; 412. oil guide hole; 5. coupling; 6. purification component; 61. sleeve; 62. filter cartridge; 621. isolation block; 63. positioning column; 64. filter element; 65. partition; 651. round hole; 66. magnet; 67. nut; 7. oil pump; 8. hose; 9. pipeline; 10. O-ring; 11. small hole; 12. leakage hole. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0030] The specific implementation of the present utility model is described in detail below in conjunction with specific embodiments.

[0031] See also Figures 1 to 5 , a system device for supplying oil from a diesel engine to a coupling, the system device for supplying oil from a diesel engine to a coupling comprising:

[0032] A bottom shell 1 and a crankshaft 2, wherein the crankshaft 2 is rotatably connected inside the bottom shell 1;

[0033] An oil storage tank 3 is provided at the bottom of the bottom shell 1 for storing lubricating oil;

[0034] An oil distribution flange 4 is provided on the outer side of one end of the crankshaft 2, and an oil passage 41 is designed inside the oil distribution flange 4 for guiding the lubricating oil drawn from the oil storage tank 3 to the coupling 5;

[0035] Coupling 5: A coupling 5 is provided on one side of the oil distribution flange 4, and the coupling 5 is used to connect the driving source to drive the crankshaft 2 to rotate;

[0036] Purification component 6: a purification component 6 is installed at the bottom of the oil storage tank 3, and the purification component 6 is used to remove rust and dirt in the lubricating oil;

[0037] The oil pump 7 is installed inside the bottom shell 1. The input end of the oil pump 7 passes through the bottom shell 1 and the oil storage tank 3 through a hose 8 to communicate with the purification component 6, and the output end of the oil pump 7 is connected to the oil circuit 41 through a pipeline 9.

[0038] It should be noted that: during operation, the rotation of the crankshaft 2 will drive the oil distribution flange 4 to rotate synchronously. When the oil guide hole 412 of the oil circuit 41 on the oil distribution flange 4 is located at the bottom, the oil pump 7 starts to work and transports the lubricating oil thoroughly purified by the purification component 6 from the pipeline 9 to the inner cavity 411 of the oil distribution flange 4. In this way, the lubricating oil can smoothly enter the lubrication cavity between the oil distribution flange 4 and the coupling 5 to play a lubricating role.

[0039] See also Figures 1 to 5 , an O-ring 10 is provided between the coupling 5 and the oil distribution flange 4;

[0040] It should be noted that: the upper and lower parts of the oil storage tank of the oil distribution flange 4 are sealed to form a sealed volume cavity;

[0041] See also Figures 1 to 5 Small holes 11 are equidistantly provided on the surfaces of the coupling 5 and the oil distribution flange 4, and the small holes 11 are used to tightly connect the crankshaft 2, the oil distribution flange 4 and the coupling 5 by bolts;

[0042] It should be noted that: while the connection and fixation are being performed, a stable oil supply structure is formed;

[0043] See also Figures 1 to 5 The oil circuit 41 includes an inner cavity 411 and an oil guide hole 412. The inner cavity 411 is provided on one side of the oil distribution flange 4 close to the coupling 5, and the oil guide hole 412 is provided on the other side of the oil distribution flange 4, and the oil guide hole 412 is connected to the inner cavity 411;

[0044] It should be noted that: the lubricating oil is transported by planning the route through the oil circuit 41;

[0045] See also Figures 1 to 5The purification component 6 includes a sleeve 61, a filter cartridge 62, a positioning column 63, a filter element 64, a partition 65, a magnet 66 and a nut 67. The sleeve 61 is fixedly connected to the bottom of the oil storage tank 3, and the filter cartridge 62 is fixedly connected inside the sleeve 61. The filter cartridge 62 is provided with a positioning column 63 inside the filter cartridge 62. The outer side of the positioning column 63 is covered with a filter element 64, a partition 65 and a magnet 66 in sequence. The top of the partition 65 is equidistantly provided with circular holes 651 for the lubricating oil to seep in. The outer side of the top of the positioning column 63 is threadedly connected with a nut 67, and the bottom of the nut 67 is in extrusion contact with the partition 65. The bottom end of the hose 8 is connected to the sleeve 61 and the bottom of the filter cartridge 62.

[0046] It should be noted that: in the process of the oil pump 7 extracting the lubricating oil in the oil storage tank 3, the lubricating oil will continuously enter the filter cartridge 62, where the magnet 66 will absorb and remove the iron filings carried in the lubricating oil, and the filter element 64 will filter the lubricating oil to remove the impurities therein, ensuring that the lubricating oil entering the system is always clean and efficient;

[0047] See also Figures 1 to 5 A leakage hole 12 is provided inside the bottom shell 1, and the leakage hole 12 is connected to the oil storage tank 3. The leakage hole 12 is used to return the lubricating oil in the bottom shell 1 to the oil storage tank 3;

[0048] It should be noted that the used lubricating oil can flow back into the oil storage tank 3 to form a lubricating oil cycle;

[0049] See also Figures 1 to 5 , the inner wall of the sleeve 61 and the outer wall of the top end of the filter cartridge 62 are connected by threads;

[0050] It should be noted that: it is convenient to install and disassemble the filter cartridge 62, so as to replace the filter element 64 and clean the inside of the filter cartridge 62;

[0051] See also Figures 1 to 5 The bottom inner wall of the filter cartridge 62 is symmetrically fixedly connected with an isolation block 621;

[0052] It should be noted that a certain distance may be left between the filter element 64 and the bottom of the filter cartridge 62 to make it easier for the lubricating oil to flow and be extracted.

[0053] The working principle of the system device for supplying oil from a diesel engine to a coupling provided by the utility model is as follows:

[0054] During operation, the rotation of the crankshaft 2 drives the oil distribution flange 4 to rotate synchronously. When the oil guide hole 412 of the oil passage 41 on the oil distribution flange 4 is located at the bottom, the oil delivery pump 7 starts to work, and delivers the lubricating oil thoroughly purified by the purification component 6 from the pipeline 9 to the inner cavity 411 of the oil distribution flange 4. In this way, the lubricating oil can smoothly enter the lubrication cavity between the oil distribution flange 4 and the coupling 5 to play a lubricating role.

[0055] As the crankshaft 2 continues to rotate, when the oil passage 41 is at the top, the oil in the lubrication chamber of the coupling 5 will enter the oil passage of the coupling 5, and flow into the oil passage of the crankshaft 2 through the oil passage 41 of the oil distribution flange 4 to lubricate the crankshaft 2. After completing the lubrication task, the oil will flow back to the bottom shell 1, and flow back to the oil storage tank 3 through the leakage hole 12, thereby forming a lubricating oil cycle;

[0056] When the oil pump 7 extracts the lubricating oil in the oil storage tank 3, the lubricating oil will continuously enter the filter cartridge 62, where the magnet 66 will absorb and remove the iron filings carried in the lubricating oil, and the filter element 64 will filter the lubricating oil to remove impurities therein, ensuring that the lubricating oil entering the system always remains clean and efficient.

[0057] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A system device for supplying oil from a diesel engine to a coupling, characterized in that: include: A bottom shell (1) and a crankshaft (2), wherein the crankshaft (2) is rotatably connected inside the bottom shell (1); An oil storage tank (3), the bottom of the bottom shell (1) is provided with an oil storage tank (3) for storing lubricating oil; An oil distribution flange (4), an oil distribution flange (4) is provided on the outer side of one end of the crankshaft (2), and an oil passage (41) is designed inside the oil distribution flange (4) for guiding the lubricating oil drawn from the oil storage tank (3) to the coupling (5); A coupling (5), one side of the oil distribution flange (4) is provided with a coupling (5), and the coupling (5) is used to connect a driving source to drive the crankshaft (2) to rotate; A purification component (6) is installed at the bottom of the oil storage tank (3), and the purification component (6) is used to remove rust and dirt in the lubricating oil; An oil delivery pump (7) is installed inside the bottom shell (1); an input end of the oil delivery pump (7) passes through the bottom shell (1) and the oil storage tank (3) to communicate with the purification component (6) through a hose (8); and an output end of the oil delivery pump (7) is connected to the oil circuit (41) through a pipeline (9).

2. The system device for supplying oil from a diesel engine to a coupling according to claim 1, characterized in that: An O-type sealing ring (10) is provided between the coupling (5) and the oil distribution flange (4).

3. The system device for supplying oil from a diesel engine to a coupling according to claim 1, characterized in that: Small holes (11) are equidistantly provided on the surfaces of the coupling (5) and the oil distribution flange (4). The small holes (11) are used to tightly connect the crankshaft (2), the oil distribution flange (4) and the coupling (5) by means of bolts.

4. The system device for supplying oil from a diesel engine to a coupling according to claim 1, characterized in that: The oil circuit (41) comprises an inner cavity (411) and an oil guide hole (412); the inner cavity (411) is provided on one side of the oil distribution flange (4) close to the coupling (5); the oil guide hole (412) is provided on the other side of the oil distribution flange (4); and the oil guide hole (412) is communicated with the inner cavity (411).

5. The system device for supplying oil from a diesel engine to a coupling according to claim 1, characterized in that: The purification component (6) comprises a sleeve (61), a filter cartridge (62), a positioning column (63), a filter element (64), a partition (65), a magnet (66) and a nut (67). The bottom of the oil storage tank (3) is fixedly connected with the sleeve (61), the filter cartridge (62) is fixedly connected inside the sleeve (61), the filter cartridge (62) is provided inside the filter cartridge (62), the outer side of the positioning column (63) is covered with a filter element (64), a partition (65) and a magnet (66) in sequence, the top of the partition (65) is provided with circular holes (651) for lubricating oil to seep in at equal intervals, the outer side of the top end of the positioning column (63) is threadedly connected with a nut (67), and the bottom of the nut (67) is in compression contact with the partition (65), and the bottom end of the hose (8) is connected to the sleeve (61) and the bottom of the filter cartridge (62).

6. The system device for supplying oil from a diesel engine to a coupling according to claim 1, characterized in that: A leakage hole (12) is provided inside the bottom shell (1), the leakage hole (12) is connected to the oil storage tank (3), and the leakage hole (12) is used to return the lubricating oil in the bottom shell (1) to the oil storage tank (3).

7. The system device for supplying oil from a diesel engine to a coupling according to claim 5, characterized in that: The inner wall of the sleeve (61) and the outer wall of the top end of the filter cartridge (62) are connected via threads.

8. The system device for supplying oil from a diesel engine to a coupling according to claim 5, characterized in that: An isolation block (621) is symmetrically fixedly connected to the inner wall of the bottom of the filter cartridge (62).