Cooling device for rice noodle production

By designing a closed rice noodle production cooling device, the two -stage filtering and countercurrent cooling technology are used to solve the problem of being easily introduced by microorganisms and impurities in existing technologies, and higher cleanliness and product quality.

CN222418081UActive Publication Date: 2025-01-28HUNAN JUBAO JINHAO BIOLOGICAL TECH CO LTD
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Patent Information

Application Number
CN202420985288.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-28
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The powder crust cooling device in the existing rice flour production line is prone to introduce microorganisms and impurities, which affects the hygiene and product quality of rice flour.

Method used

Design a cooler of a closed rice noodle production, including box, transmission components, air inlet components, and air outlet components. By two -stage filtration (the first level is in the fan, the second level is connected at the air and the atmosphere) to ensure the cleanliness of the cooling air, and achieves a better cooling effect through reverse cooling technology.

Benefits of technology

Effectively avoid the pollution of microorganisms and impurities during the cooling process of rice noodles, increase the cleanliness of production, realize the initial amount of rice noodles with a bacteria of <100CFU/G, extend the shelf life of the product, and improve the quality of the product.

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Abstract

The utility model relates to a cooling device for rice noodle production. The cooling device comprises a box body, a conveying assembly, an air inlet assembly and an air outlet assembly, wherein the air inlet assembly and the air outlet assembly are communicated with the interior of the box body; the interior of the box body is closed, and a feeding port and a discharging port are formed in the two ends of the box body in the extending direction respectively. The conveying assembly is arranged in the box body in a penetrating manner and conveys rice flour to move from the feeding hole to the discharging hole; the air inlet assembly comprises a first pipeline and a second pipeline, one end of the first pipeline is communicated with the interior of the box body, and the other end of the first pipeline is connected with a fan provided with a filter; one end of the second pipeline is connected with the fan, and the other end of the second pipeline is communicated with the atmosphere and provided with a filter screen; according to the utility model, the cooked rice noodles are cooled in a closed environment, and the cooling effect is better by arranging segmented and partitioned countercurrent cooling; meanwhile, cooling air is subjected to secondary filtering treatment, impurity particles and bacteria are filtered out, rice flour pollution is avoided, the production cleanliness and the product quality are improved, and the shelf life of products is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of rice noodle production, in particular to a cooling device for rice noodle production. Background Art

[0002] Rice noodles are a specialty food made from rice through soaking, steaming and pressing processes. At present, rice noodle production lines usually include rice washing devices, pulping devices, maturation tunnels, vermicelli cooling devices and vermicelli cutting devices. Usually, the maturation tunnel is a closed environment, and the interior is filled with high-temperature steam for the maturation process, and it needs to be cooled after maturation. Due to the limited heat dissipation in the closed environment, if the cooling device is set to a closed environment, the airflow is difficult to dissipate, and the temperature rises in the closed area and cannot achieve the ideal cooling effect. Therefore, most of the existing cooling devices are set to an open environment for heat dissipation, but it is very easy to introduce microorganisms and impurities during cooling, affecting the hygiene and product quality of the rice noodles. Utility Model Content

[0003] To this end, the technical problem to be solved by the utility model is to overcome the technical difficulty that the rice noodle cooling device in the rice noodle production line in the prior art is easy to introduce microorganisms and impurities, and to provide a cooling device for rice noodle production to improve the cleanliness in the rice noodle cooling process and improve product quality.

[0004] In order to solve the above technical problems, the utility model provides a cooling device for rice noodle production, which comprises:

[0005] A box body, the interior of which is closed, and the two ends of the box body in the extending direction are respectively set as a feed inlet and a discharge outlet;

[0006] A conveying assembly, the conveying assembly is arranged throughout the interior of the box, and the conveying assembly is used to convey the rice noodles to be cooled from the feed inlet to the discharge outlet;

[0007] An air inlet assembly, the air inlet assembly comprising a first pipeline and a second pipeline, one end of the first pipeline being connected to the interior of the housing, the other end of the first pipeline being connected to the air outlet of the fan, and a filter being provided inside the fan; one end of the second pipeline being connected to the air inlet of the fan, the other end of the second pipeline being connected to the atmosphere and being provided with a filter;

[0008] An air outlet component has one end connected to the interior of the box and the other end connected to an external processing device.

[0009] In one embodiment of the utility model, the connecting positions of the air inlet assembly and the air outlet assembly with the box body are respectively located on both sides of the box body; wherein, the air inlet assembly is located on the side close to the discharge port in the extension direction of the box body, and the air outlet assembly is located on the side close to the feed port in the extension direction of the box body.

[0010] In one embodiment of the present invention, the communication positions of the air inlet assembly and the air outlet assembly with the box body are both located above the transmission assembly.

[0011] In one embodiment of the utility model, a partition is further provided in the box body, and the partition divides the interior of the box body into at least two groups of closed chambers along its extension direction, and a feeding port for the conveying component and rice noodles to pass through is correspondingly provided on the partition.

[0012] In an embodiment of the present invention, each group of the closed chambers is connected to one of the air inlet components and one of the air outlet components.

[0013] In one embodiment of the present invention, the material passing port is arranged opposite to the material feeding port and the material discharging port in the extension direction of the box body.

[0014] In one embodiment of the present invention, the widths of the openings of the feed port, the discharge port and the feed port are all 15 cm.

[0015] In one embodiment of the present invention, a sterilization component is further included, and the sterilization component is fixed to the inner wall of the box body and is arranged toward the conveying component.

[0016] In one embodiment of the present invention, the sterilization component is configured as an ultraviolet lamp.

[0017] In an embodiment of the present invention, the box body is further provided with a plurality of viewing windows, and the viewing windows are embedded in the side walls of the box body.

[0018] The above technical solution of the utility model has the following beneficial effects compared with the prior art:

[0019] The cooling device for rice noodle production of the utility model places the cooked rice noodles in a closed environment for cooling, and performs secondary filtration on the cooling air to filter out foreign particles and bacteria in the air, thereby preventing the rice noodles from being contaminated during the cooling process, improving the production cleanliness, and achieving an initial bacterial count of less than 100 CFU / g within 2 hours of rice noodle production, thereby improving product quality and extending the product shelf life;

[0020] The cooling device for rice noodle production described in the utility model controls the temperature of the cooked rice noodles in different areas and sections, realizes a cooling airflow in the opposite direction to the rice noodle transmission direction in a closed environment, forms countercurrent cooling, and has a better cooling and temperature control effect while taking cleanliness into consideration. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to make the content of the utility model easier to understand, the utility model is further described in detail according to the specific embodiments of the utility model in combination with the accompanying drawings, wherein:

[0022] Figure 1 It is a schematic structural diagram of a cooling device for rice noodle production in a preferred embodiment of the utility model.

[0023] Explanation of the reference numerals in the specification: 1. Box body; 1001. Feed inlet; 1002. Feed outlet; 13. Partition; 1301. Feed outlet; 2. Air inlet assembly; 21. First pipeline; 22. Second pipeline; 2201. Filter; 3. Fan; 31. Filter; 4. Air outlet assembly; 5. Sterilization assembly; 51. Ultraviolet lamp; 52. Hook; 6. Window. DETAILED DESCRIPTION

[0024] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0025] Embodiment 1

[0026] Reference Figure 1 As shown, the utility model provides a cooling device for rice noodle production, which is used for cooling the rice noodles after they are cooked. The utility model is connected to the existing cooking tunnel, replaces the open cooling device, and sets a closed space for air cooling. A two-stage filtration is also provided to reduce the initial bacteria content of the rice noodles and extend the shelf life of the product.

[0027] Specifically, the cooling device for rice noodle production includes a box body 1, a conveying component, an air inlet component 2 and an air outlet component 4; a closed space is formed inside the box body 1, and its two ends in the extension direction are respectively set as a feed port 1001 and a discharge port 1002; the conveying component is connected to the aging tunnel of the previous process and is arranged through the inside of the box body 1, and the conveying component is used to transport the rice noodles to be cooled from the feed port 1001 into the inside of the box body 1, and then move to the discharge port 1002, and the rice noodles are cooled during the movement.

[0028] Specifically, in the existing rice noodle cooling device, the rice noodles are usually directly exposed to the air environment, and the air flow above the rice noodles is accelerated by a suspended fan to play a cooling role. On the one hand, foreign particles and bacteria in the air are easy to contaminate the rice noodles. On the other hand, the increase in air flow rate brought by the fan has a limited cooling effect on the rice noodles, and the cooling area is small and the cooling effect is weak. Therefore, in a preferred embodiment of the utility model, the rice noodles are arranged inside a closed box 1 to improve the processing cleanliness, and the flow of clean air is achieved through the air inlet component 2 and the air outlet component 4, and the gas flow range covers the surface of the rice noodles.

[0029] Furthermore, the positions where the air inlet assembly 2 and the air outlet assembly 4 are connected to the box body 1 are located on both sides of the box body 1, wherein the air inlet assembly 2 is located on the side close to the discharge port 1002 in the extension direction of the box body 1, and the air outlet assembly 4 is located on the side close to the feed port 1001 in the extension direction of the box body 1. The gas enters the inside of the box body 1 from the air inlet assembly 2, and flows out to the outside of the box body 1 from the air outlet assembly 4. The flow direction of the gas in the box body 1 is opposite to the moving direction of the rice noodles in the box body 1, forming a reverse flow, thereby improving the cooling effect and cooling efficiency.

[0030] Furthermore, the air inlet assembly 2 includes a first pipeline 21 and a second pipeline 22, one end of the first pipeline 21 is connected to the interior of the housing 1, and the other end of the first pipeline 21 is connected to the air outlet of the fan 3; one end of the second pipeline 22 is connected to the air inlet of the fan 3, and the other end of the second pipeline 22 is connected to the atmosphere, and the air is sucked into the interior of the housing 1 through the fan 3. It should be noted that a filter 2201 is provided at one end of the second pipeline 22 connected to the atmosphere, which is used to filter most of the large particles in the air; a filter 31 is also provided in the fan 3, and the filter 31 is used to efficiently filter most of the bacteria and microorganisms. In the preferred embodiment of the utility model, the cleanliness of the cooling air is ensured by a two-stage filtration setting, so as to avoid contamination of the rice noodles, extend the shelf life of the rice noodles, and realize clean production.

[0031] Furthermore, one end of the air outlet component 4 is connected to the interior of the box body 1, and the other end is connected to an external processing device; in some embodiments, the connection positions of the air inlet component 2 and the air outlet component 4 with the box body 1 are both located on the same side of the box body 1 in the vertical direction, and are preferably located above the conveying component, so that the cooling air in the box body 1 can enter and exit above the rice noodles to achieve circulation.

[0032] Next, in some embodiments, one end of the air outlet component 4 away from the box body 1 is connected to the ripening tunnel in the previous process; the cooling air absorbs heat inside the box body 1 and the temperature rises, and the air outlet component 4 is connected to the ripening tunnel to discharge the heated air, and the ripening tunnel is filled with high-temperature steam, and the ripening tunnel body is provided with an air outlet to discharge the internal steam; the process effects of the ripening step and the cooling step do not affect each other, and the rice noodles can remain fully sealed during the process from ripening to cooling, and the cleanliness is higher.

[0033] Specifically, the cooling device for rice noodle production also includes a sterilization component 5, which is fixed to the inner wall of the box 1 and arranged toward the conveying component; in some embodiments, the sterilization component 5 is configured as an ultraviolet lamp 51, and the ultraviolet lamp 51 is hung on the top wall of the box 1 through a hook 52. The ultraviolet lamp 51 is used to irradiate the cooked rice noodles and the conveying component for disinfection and sterilization again to control the growth of microorganisms.

[0034] Specifically, the cooling device for rice noodle production further comprises a viewing window 6, which is embedded in the side wall of the box body 1 and is used for observing the cooling and production conditions of the rice noodles in real time.

[0035] Embodiment 2

[0036] The second embodiment of the utility model provides a cooling device for rice noodle production, which is different from the first embodiment in that the cooling device for rice noodle production described in the second embodiment is provided with a partition 13. The partitions 13 have several groups, and are all located inside the box 1; the partitions 13 divide the inside of the box 1 into at least two groups of closed chambers along its extension direction; in the preferred embodiment of the second embodiment, the partitions 13 have two groups, dividing the box 1 into three groups of closed chambers; in other embodiments, the number of the partitions 13 can be set according to the actual production requirements such as the amount of rice noodles, the temperature after cooking and the cooling temperature, but is not limited thereto.

[0037] Specifically, refer to Figure 1 As shown, the partition 13 is correspondingly provided with a feeding port 1301 for the conveying component and rice noodles to pass through. The feeding port 1301 is arranged opposite to the feed port 1001 and the discharge port 1002 in the extension direction of the box body 1 and has the same shape. The conveying component transports the cooked rice noodles in the horizontal direction, passing through the feed port 1001, the feeding port 1301 and the discharge port 1002 in sequence.

[0038] Next, the vertical opening widths of the feed port 1001, the discharge port 1002 and the feed port 1301 are all 15 cm, and the horizontal opening widths are consistent with the width of the box body 1; when the conveying component transmits rice noodles, the bottom and sides are in contact with the feed port 1001, the feed port 1301 and the discharge port 1002, and the outer wall of the box body 1 except the feed port 1001 and the discharge port 1002 is set to a closed state to reduce the entry of bacteria.

[0039] Specifically, the inventors of this case have found that, due to cooling needs, the extension length of the existing cooling device along the rice noodle transmission direction is relatively long. In order to improve the cooling effect, the prior art uses multiple fans suspended in sections above, but the cooling area that can be covered is still limited; therefore, in the preferred implementation of Example 2, each of the closed chambers corresponds to connecting one of the air inlet components 2 and one of the air outlet components 4, and the air inlet components 2 in each group of the closed chambers are arranged close to the side of the outlet port 1002, and the air outlet components 4 are arranged close to the feed port 1001. One side is arranged; the flow direction of the cooling wind in each of the closed chambers is opposite to the transmission direction of the rice noodles, forming a countercurrent; on the one hand, after the box body 1 is divided, the extension length of each closed chamber is reduced, the airflow direction of the cooling wind is easier to control, and it is easier to form a countercurrent effect; it can completely cover the surface of the rice noodles, and cool the entire range above the rice noodles, with a uniform cooling effect and a larger area; on the other hand, three chambers with different temperatures are formed by arranging the partition 13, and the temperature decreases step by step along the transmission direction, so that the rice noodles are cooled in sections and partitions, local temperature runaway is prevented, and the cooling effect is better.

[0040] Furthermore, in the preferred implementation manner of Example 2, each of the closed chambers is provided with a group of the sterilization components 5 and a group of the windows 6; dual control of filtration and sterilization is formed through the filter 2201 and the filter 31 of the air inlet component 2, and the sterilization component 5. Compared with the prior art, the embodiment of the utility model realizes closed clean production, and the initial bacterial count within 2 hours of rice noodle production is less than 100 CFU / g, the shelf life of fresh wet round noodles is extended, and the food safety is significantly improved.

[0041] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.

Claims

1. A cooling device for rice noodle production, characterized in that: include, A box body, the interior of which is closed, and the two ends of the box body in the extending direction are respectively set as a feed inlet and a discharge outlet; A conveying assembly, the conveying assembly is arranged throughout the interior of the box, and the conveying assembly is used to convey the rice noodles to be cooled from the feed inlet to the discharge outlet; An air inlet assembly, the air inlet assembly comprising a first pipeline and a second pipeline, one end of the first pipeline is connected to the interior of the box, the other end of the first pipeline is connected to the air outlet of the fan, and a filter is provided in the fan; One end of the second pipeline is connected to the air inlet of the fan, and the other end of the second pipeline is connected to the atmosphere and is provided with a filter; An air outlet component has one end connected to the interior of the box and the other end connected to an external processing device.

2. The rice noodle production cooling device according to claim 1, characterized in that: The connecting positions of the air inlet assembly and the air outlet assembly with the box are respectively located on both sides of the box; wherein, the air inlet assembly is located on the side close to the discharge port in the extension direction of the box, and the air outlet assembly is located on the side close to the feed port in the extension direction of the box.

3. The rice noodle production cooling device according to claim 2, characterized in that: The communication positions of the air inlet assembly and the air outlet assembly with the box body are both located above the transmission assembly.

4. The rice noodle production cooling device according to any one of claims 1 to 3, characterized in that: The box body is also provided with a partition, which divides the interior of the box body into at least two groups of closed chambers along its extension direction, and the partition is correspondingly provided with a material passing port for the conveying component and rice noodles to pass through.

5. The rice noodle production cooling device according to claim 4, characterized in that: Each group of the closed chambers is connected to one of the air inlet components and one of the air outlet components.

6. The rice noodle production cooling device according to claim 4, characterized in that: The material passing port is arranged opposite to the material feeding port and the material discharging port in the extending direction of the box body.

7. The rice noodle production cooling device according to claim 6, characterized in that: The widths of the openings of the feed port, the discharge port and the feed port are all 15 cm.

8. The rice noodle production cooling device according to claim 1, characterized in that: It also includes a sterilization component, which is fixed to the inner wall of the box and arranged toward the transmission component.

9. The rice noodle production cooling device according to claim 8, characterized in that: The sterilization component is configured as an ultraviolet lamp.

10. The cooling device for rice noodle production according to claim 1, characterized in that: The box body is also provided with a plurality of viewing windows, and the viewing windows are embedded in the side walls of the box body.