Intelligent core sample size measuring platform

By designing the intelligent size measurement platform of core samples, the use of hollow turntables and sensors for automated measurement, solving the problem of inaccurate measurement of manual measurement, realizing fast and accurate size measurement, reducing cost and labor intensity.

CN222418947UActive Publication Date: 2025-01-28NANJING YANHUA INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202323632327.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2025-01-28
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The size and angle of the core sample are manually measured by human factors, and the measurement results are unscientific and accurate, with large labor intensity, large error, low efficiency and high cost.

Method used

Designed a smart size measurement platform, including hollow turntable components, components, measurement components, and cleaning components. It drives a hollow turntable through the drive device, combined with the sensor for multi -point measurement, and improves the central positioning and cleaning components. Measurement accuracy.

Benefits of technology

The size of the core sample test parts is achieved quickly and accurately, the test cost and labor intensity are reduced, and the test efficiency and scientific rigor are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an intelligent size measuring platform for a core sample. The intelligent size measuring platform comprises a hollow turntable assembly, a centering assembly, a measuring assembly and a cleaning assembly, the hollow rotating disc assembly comprises a first driving device, a hollow rotating platform and a hollow rotating disc, the first driving device is connected with the hollow rotating platform, the hollow rotating platform comprises a driving base, a driving gear, a driving wheel and a driving column, the driving base is rotationally connected to the bottom plate, and the driving gear is arranged on the outer side of the driving base; and a driving device I is arranged on the bottom plate. The size of the core sample test piece is rapidly and accurately measured, the test cost is reduced, the labor intensity is reduced, the test efficiency is improved, and the scientific preciseness is improved; a cleaning scraper is mounted, so that residue and dust of the core sample test piece are pushed into a dust falling box below through a hollow turntable hole and a hole in a bottom plate, the influence of dust and residue on the sensor is reduced, and the measurement precision is improved.
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Description

Technical Field

[0001] The utility model belongs to the field of measuring platforms, in particular to a core sample intelligent size measuring platform. Background Art

[0002] Concrete is primarily subjected to pressure in the structure, so its compressive strength index is the most important strength index. The compressive strength of concrete is related to many factors such as the constituent materials and construction methods. It is also affected by factors such as the size of the core specimen, the loading method, and the loading speed. Therefore, there must be a standardized strength measurement method and corresponding strength assessment standards.

[0003] Due to the influence of factors such as the height, flatness and cross-sectional area of ​​the core sample, the maximum force required to crush the core sample is different, and the calculated compressive strength value is also different. Therefore, it is necessary to accurately measure the size and angle of the core sample.

[0004] At present, most quality inspection agencies use vernier calipers to measure the size of concrete core sample specimens, and the flatness of the pressure-bearing surface of the core sample specimens is measured using steel rulers and feeler gauges. The size and angle of core sample specimens measured manually are affected by human factors, which is less scientific and accurate, and has high labor intensity, large measurement error, low work efficiency and high cost. Therefore, a core sample intelligent size measurement platform is proposed. Summary of the invention

[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and invention title of this application to avoid blurring the purpose of this section, specification abstract and invention title, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] In view of the following technical problems in the prior art: the manually measured core sample size and angle are interfered by human factors, are less scientific and accurate, and have high labor intensity, large measurement result errors, low work efficiency and high costs.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: a core sample intelligent size measurement platform, including a hollow turntable component, a centering component, a measuring component and a cleaning component;

[0008] A hollow turntable assembly, the hollow turntable assembly includes a driving device 1, a hollow rotating platform and a hollow turntable, the driving device 1 is connected to the hollow rotating platform, the hollow rotating platform includes a driving base, a driving gear, a driving wheel and a driving column, the driving base is rotatably connected to the bottom plate, a driving gear is arranged on the outside of the driving base, a driving device 1 is arranged on the bottom plate, a driving wheel is arranged at the power output end of the driving device 1, a plurality of driving columns are evenly arranged on the periphery of the driving wheel, the driving gear is engaged with the driving column on the periphery of the driving wheel, and the hollow turntable is connected to the driving base by bolts.

[0009] As the preferred technical solution of the core sample intelligent size measurement platform, the driving device drives the driving wheel and the driving column to rotate, the driving column drives the driving gear to rotate, and the driving gear drives the hollow turntable to rotate through the driving base; the hollow turntable is connected to the hollow rotating platform, and the core sample specimen is placed on the hollow turntable;

[0010] The driving device can rotate the core sample on the hollow turntable by an angle by driving the rotating platform.

[0011] As the preferred technical solution of the core sample intelligent size measurement platform, the centering component includes a second driving device, a centering plate, a slide plate, a left-handed ball screw, a right-handed ball screw, a limit block, a screw nut seat and a linear guide; there are two centering plates, slide plates and screw nut seats and they are evenly divided into two groups, the two groups are respectively distributed on both sides of the hollow turntable, the centering plate is fixed on the slide plate, the slide plate is fixed on the screw nut seat and is slidably connected to the linear guide, the second driving device drives the left-handed ball screw and the right-handed ball screw to rotate, so that the screw nut seat drives the slide plates on both sides to move toward each other along the direction of the linear guide, and the slide plate makes the centering plates on both sides move toward each other until the core sample specimen on the hollow turntable is centered; the left-handed ball screw and the right-handed ball screw are connected by a coupling, and limit blocks are set at the ends of the left-handed ball screw and the right-handed ball screw that are close to each other;

[0012] The limit block can limit the travel of the slide plate.

[0013] As the preferred technical solution of the core sample intelligent size measurement platform, the measurement component includes an upper and lower measurement component and a left and right measurement component. The upper and lower measurement components are distributed above and below the hollow turntable, and the left and right measurement components are distributed on both sides of the hollow turntable. Each left and right measurement component and each upper and lower measurement component includes more than two sensors for measuring multiple locations of the core sample specimen and fitting and calculating the specimen model;

[0014] The left and right measuring components each contain at least 3 sensors, which measure the diameter of the core sample at at least three heights: top, middle and bottom. At the same time, to ensure the measurement accuracy, after the first measurement is completed, the driving device drives the hollow turntable to rotate the core sample 90°. After the alignment is completed again, a second measurement is performed, and the measurement content is the same as the first measurement.

[0015] As the preferred technical solution of the core sample intelligent size measurement platform, a cleaning component, the cleaning component includes a driving device three, a driving device four, a linear guide rod, a cleaning scraper and a dust box, the linear guide rod is fixed on the bottom plate, the cleaning scraper is respectively connected to the linear guide rod and the active end of the driving device four, the cleaning scraper is distributed on one side of the hollow turntable, and holes are set on the bottom plate on the other side of the hollow turntable, and the dust box and the driving device three are installed under the holes;

[0016] After the size measurement is completed, the core sample is removed, and the driving device three pushes the dust box to the bottom of the hollow rotating platform. After it is in place, the driving device four drives the cleaning scraper to move along the direction of the linear guide rod, and pushes the residual dust of the core sample through the holes of the hollow turntable and the holes on the bottom plate into the dust box below.

[0017] The core sample intelligent size measurement platform of the utility model has the following beneficial effects: it can quickly and accurately measure the size of the core sample specimen, reduce the test cost, reduce the labor intensity, improve the test efficiency, and improve the scientific rigor;

[0018] A centering component is installed. Before measurement, the core sample is positioned by the centering component to ensure the accuracy and effectiveness of the measurement component.

[0019] A cleaning scraper is installed to clean and push the residual dust of the core sample through the hollow turntable hole and the hole on the bottom plate into the dust box below, reducing the influence of dust and residue on the sensor and improving the measurement accuracy;

[0020] The use of a hollow rotating platform and a hollow turntable can drive the core sample to rotate at different angles, and measurements at different angles can improve measurement accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2It is a schematic diagram of the internal structure of the utility model;

[0024] Figure 3 This is a schematic diagram of the bottom structure of the utility model;

[0025] Figure 4 This is a schematic diagram of the internal structure of the hollow turntable assembly of the utility model;

[0026] Figure 5 This is a structural diagram of the connection between a left-handed ball screw, a right-handed ball screw and a driving device according to the utility model.

[0027] Figure numerals: dust box -1, upper and lower measuring components -2, hollow turntable -3, left and right measuring components -4, linear guide rail -5, left-hand ball screw -6, right-hand ball screw -7, limit block -8, centering plate -9, drive device two -10, drive device four -11, cleaning scraper -12, linear guide rod -13, bottom plate -14, drive device one -15, drive device three -16, drive base -17, drive gear -18, driving wheel -19, drive column -20, slide plate -21. DETAILED DESCRIPTION

[0028] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0031] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0032] like Figure 1-5As shown, the utility model proposes a core sample intelligent size measurement platform, including a hollow turntable 3 component, a centering component, a measuring component and a cleaning component;

[0033] A hollow turntable assembly, the hollow turntable assembly includes a driving device 15, a hollow rotating platform and a hollow turntable 3, the driving device 15 is connected to the hollow rotating platform, the hollow rotating platform includes a driving base 17, a driving gear 18, a driving wheel 19 and a driving column 20, the driving base 17 is rotatably connected to the bottom plate 14, the driving base 17 is provided with a driving gear 18 on the outside, the driving device 15 is provided on the bottom plate 14, the power output end of the driving device 15 is provided with a driving wheel 19, the outer periphery of the driving wheel 19 is evenly provided with a plurality of driving columns 20, the driving gear 18 is engaged with the driving columns 20 on the outer periphery of the driving wheel 19, the hollow turntable 3 is connected to the driving base 17 by bolts, and the two screw nut seats correspond to the left-handed ball screw 6 and the right-handed ball screw 7 one by one and are threadedly connected.

[0034] The driving device 15 drives the driving wheel 19 and the driving column 20 to rotate, the driving column 20 drives the driving gear 18 to rotate, and the driving gear 18 drives the hollow turntable 3 to rotate through the driving base 17; the hollow turntable 3 is connected to the hollow rotating platform, and the core sample is placed on the hollow turntable 3;

[0035] The driving device can rotate the core sample on the hollow turntable 3 by an angle by driving the rotating platform.

[0036] The centering component includes a driving device 10, a centering plate 9, a slide plate 21, a left-handed ball screw 6, a right-handed ball screw 7, a limit block 8, a screw nut seat and a linear guide 5; the centering plate 9, the slide plate 21 and the screw nut seat are two and are evenly divided into two groups, the two groups are respectively distributed on both sides of the hollow turntable 3, the centering plate 9 is fixed on the slide plate 21, the slide plate 21 is fixed on the screw nut seat and is slidably connected to the linear guide 5, the driving device 10 drives the left-handed ball screw 6 and the right-handed ball screw 7, so that the screw nut seat drives the slide plates 21 on both sides to move toward each other along the direction of the linear guide 5, and the slide plate 21 makes the centering plates 9 on both sides move toward each other until the core sample specimen on the hollow turntable 3 is centered; the left-handed ball screw 6 and the right-handed ball screw 7 are connected by a coupling, and the end of the left-handed ball screw 6 and the right-handed ball screw 7 close to each other is provided with a limit block 8;

[0037] The limit block 8 can limit the travel of the slide plate 21 .

[0038] The measuring assembly includes an upper and lower measuring assembly 2 and a left and right measuring assembly 4. The upper and lower measuring assembly 2 is distributed above and below the hollow turntable 3, and the left and right measuring assembly 4 is distributed on both sides of the hollow turntable 3. Each left and right measuring assembly 4 and each upper and lower measuring assembly 2 includes more than two sensors for measuring multiple locations of the core sample and performing fitting calculations;

[0039] The left and right measuring components 4 respectively contain at least 3 sensors, which measure the diameter of the core sample at at least three heights of top, middle and bottom. At the same time, to ensure the accuracy of the measurement, after the first measurement is completed, the driving device 15 drives the hollow turntable 3 to rotate the core sample 90°. After the centering positioning is completed again, a second measurement is performed, and the measurement content is the same as the first measurement.

[0040] A cleaning assembly includes a driving device three 16, a driving device four 11, a linear guide rod 13, a cleaning scraper 12 and a dust box 1. The linear guide rod 13 is fixed on a base plate 14. The cleaning scraper 12 is respectively connected to the linear guide rod 13 and the movable end of the driving device four 11. The cleaning scraper 12 is distributed on one side of the hollow turntable 3. Holes are provided on the base plate 14 on the other side of the hollow turntable. The dust box 1 and the driving device three 16 are installed under the holes; the dust box 1 is connected to the movable end of the driving device three 16.

[0041] After the size measurement is completed, the core sample is taken away, and the driving device three 16 pushes the dust box 1 to the bottom of the hollow rotating platform. After it is in place, the driving device four 11 drives the cleaning scraper 12 to move along the direction of the linear guide rod 13, and pushes the residual dust of the core sample through the holes of the hollow turntable 3 and the holes on the bottom plate 14 into the dust box 1 below.

[0042] The second drive device 10 and the first drive device 15 are both motors; the fourth drive device 11 and the third drive device 16 are both electric cylinders;

[0043] The sensor includes a laser distance measuring sensor, and the sensor may adopt a model including SW-LDS50A.

[0044] The implementation method is specifically as follows: Test steps:

[0045] S1: placing the scanned core sample on the hollow turntable 3;

[0046] S2: The centering assembly is started to complete the centering positioning of the core sample;

[0047] S3: The four measuring components of the core specimen, namely, upper, lower, left and right, are measured for the first time, including the diameter measurement at different heights of the upper, middle and lower parts, as well as the measurement of the upper and lower planes;

[0048] S4: After the first measurement is completed, the hollow turntable 3 component rotates the core sample 90°, and after the alignment is completed again, a second measurement is performed, and the measurement content is the same as the first measurement;

[0049] S5: After the measurement is completed, the core sample specimens with unqualified dimensions are grabbed to the bad dimension platform, and the qualified core sample specimens are subjected to the next test;

[0050] S6: After the core sample is removed, the driving device 3 16 pushes the dust box 1 to the bottom of the hollow rotating platform. After it is in place, the driving device 4 11 drives the cleaning scraper 12 to move along the linear guide rod 13 to push the residual dust of the core sample through the holes of the hollow turntable 3 and the holes on the bottom plate 14 into the dust box 1 below;

[0051] S7: After the cleaning is completed, the cleaning drive device is reset, and the scanned core sample is placed on the hollow turntable 3, and the above process is repeated.

[0052] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0053] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. Core sample intelligent size measurement platform, characterized by: It includes a hollow turntable (3) component, a centering component, a measuring component and a cleaning component; A hollow turntable assembly comprises a driving device (15), a hollow rotating platform and a hollow turntable (3), wherein the driving device (15) is connected to the hollow rotating platform, the hollow rotating platform comprises a driving base (17), a driving gear (18), a driving wheel (19) and a driving column (20), the driving base (17) is rotatably connected to a bottom plate (14), a driving gear (18) is arranged on the outer side of the driving base (17), the bottom plate (14) is provided with a driving device (15), a driving wheel (19) is arranged on the power output end of the driving device (15), a plurality of driving columns (20) are evenly arranged on the outer periphery of the driving wheel (19), the driving gear (18) is engaged with the driving column (20) on the outer periphery of the driving wheel (19), and the hollow turntable (3) is connected to the driving base (17) by bolts.

2. The core sample intelligent size measurement platform according to claim 1 is characterized in that: The centering assembly comprises a second driving device (10), a centering plate (9), a slide plate (21), a left-handed ball screw (6), a right-handed ball screw (7), a stop block (8), a screw nut seat and a linear guide rail (5); The centering plate (9), the slide plate (21) and the screw nut seat are all two and are evenly divided into two groups. The two groups are respectively distributed on both sides of the hollow turntable (3). The centering plate (9) is fixed on the slide plate (21). The slide plate (21) is fixed on the screw nut seat and is slidably connected with the linear guide rail (5). The left-handed ball screw (6) and the right-handed ball screw (7) are connected through a coupling. The ends of the left-handed ball screw (6) and the right-handed ball screw (7) that are close to each other are both provided with a limit block (8). The two screw nut seats correspond to the left-handed ball screw (6) and the right-handed ball screw (7) one by one and are threadedly connected.

3. The core sample intelligent size measurement platform according to claim 1 is characterized in that: The measuring components include an upper and lower measuring component (2) and a left and right measuring component (4); the upper and lower measuring components (2) are distributed above and below the hollow turntable (3); the left and right measuring components (4) are distributed on both sides of the hollow turntable (3); each left and right measuring component (4) and each upper and lower measuring component (2) includes more than two sensors.

4. The core sample intelligent size measurement platform according to claim 1 is characterized in that: The cleaning component comprises a driving device three (16), a driving device four (11), a linear guide rod (13), a cleaning scraper (12) and a dust collecting box (1); the linear guide rod (13) is fixed on a bottom plate (14); the cleaning scraper (12) is connected to the movable ends of the linear guide rod (13) and the driving device four (11) respectively; the cleaning scraper (12) is distributed on one side of the hollow rotating disk (3); a hole is provided on the bottom plate (14) on the other side of the hollow rotating disk (3); the dust collecting box (1) and the driving device three (16) are installed below the hole; the dust collecting box (1) is connected to the movable end of the driving device three (16).