End pipe detection tool
By designing a end tube detection work dress containing the terminal pipeline rotor component, the problem of high cost and low detection efficiency of the existing technologies and the low detection efficiency of the existing technologies, and realized the efficient and economic testing of the shape of both ends of the pipeline.
Patent Information
- Application Number
- CN202420004077.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-02
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-01-02
AI Technical Summary
The existing end-pipe testing tooling is costly to purchase, and it is difficult to achieve efficient detection of the shape of both ends of the pipeline.
A kind of end tube detection worker is designed, including the installation rack, display, industrial controller, and end tube lifter rotor component. Test.
The workmade can effectively reduce the cost of detection, achieve efficient detection of the shape of both ends of the pipeline, and improve the detection efficiency and accuracy.
Smart Images

Figure CN222418953U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of end pipe detection, and in particular relates to an end pipe detection tool. Background Art
[0002] At present, during the production of pipelines, it is usually necessary to use inspection tools to inspect the shapes of both ends of the pipeline to avoid abnormal shapes at both ends of the pipeline. The existing end pipe inspection tools include an industrial camera for photographing one end of the pipeline, an industrial controller integrated with image processing technology, a display for displaying the photographed image, and a bracket for placing the pipeline. When using this end pipe inspection tool, it is usually necessary to set industrial cameras at both ends of the bracket to inspect both ends of the pipeline, and its purchase cost is relatively high. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides an end pipe detection tool, which can rotate the pipeline and use an industrial camera to detect both ends of a pipeline.
[0004] The utility model is realized by the following technical solutions:
[0005] An end tube detection tool comprises a mounting frame, a display and an industrial controller, characterized in that an end tube lifting and rotator assembly is mounted on the upper part of the mounting frame, an end tube is mounted on the upper part of the end tube lifting and rotator assembly, the end tube lifting and rotator assembly comprises a side lifting cylinder and a main lifting cylinder, an arc-shaped support seat is arranged at the upper end of the output rod of the side lifting cylinder, a square protrusion is integrally arranged at the lower part of the arc-shaped support seat, the square protrusion is fixedly mounted on the output rod of the side lifting cylinder, a rectangular mounting steel plate is detachably mounted on the upper end of the output rod of the main lifting cylinder, a rotating motor is detachably mounted on the upper part of the rectangular mounting steel plate, and an electric clamp is detachably mounted on the upper part of the output shaft of the rotating motor.
[0006] Preferably, a side frame is integrally provided on one side of the mounting frame.
[0007] Preferably, an industrial camera is installed on the upper part of the side frame.
[0008] Compared with the prior art, the beneficial effects of the utility model are:
[0009] 1. In the utility model, the side lifting cylinder, arc-shaped bracket, square protrusion, main lifting cylinder, rotating motor, and electric clamp are arranged to be conducive to rotating the end tube and detecting both ends of the end tube by using an industrial camera.
[0010] 2. In the present invention, the arrangement of the industrial camera, display, and industrial controller is conducive to detecting one end of the end pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a structural schematic diagram of the utility model.
[0012] Figure 2 It is a structural schematic diagram of the end tube lifting and rotating device assembly of the utility model.
[0013] In the figure:
[0014] 1. Mounting frame; 2. Side frame; 3. Industrial camera; 4. Display; 5. Industrial controller; 6. End tube; 7. End tube lifting and rotating device assembly; 71. Side lifting cylinder; 72. Arc-shaped bracket; 73. Square protrusion; 74. Main lifting cylinder; 75. Rotating motor; 76. Electric gripper. DETAILED DESCRIPTION
[0015] The utility model is described in detail below in conjunction with the accompanying drawings. Figure 1 As shown, an end tube detection tooling includes a mounting frame 1, a display 4 and an industrial controller 5. A side frame 2 is integrated on one side of the mounting frame 1, an industrial camera 3 is installed on the upper part of the side frame 2, an end tube lifting and rotating device assembly 7 is installed on the upper part of the mounting frame 1, an end tube 6 is installed on the upper part of the end tube lifting and rotating device assembly 7, and the industrial camera 3 and the display 4 are electrically connected to the industrial controller 5.
[0016] In this embodiment, combined with the Figure 2 As shown, the end tube lifting rotator assembly 7 includes a side lifting cylinder 71 and a main lifting cylinder 74. The upper end of the output rod of the side lifting cylinder 71 is provided with an arc-shaped bracket 72. The arc-shaped bracket 72 adopts an arc-shaped plate made of steel or plastic. The lower part of the arc-shaped bracket 72 is integrally provided with a square protrusion 73. The square protrusion 73 is fixedly installed with the output rod of the side lifting cylinder 71. The upper end of the output rod of the main lifting cylinder 74 is detachably installed with a rectangular mounting steel plate. The upper part of the rectangular mounting steel plate is detachably installed with a rotating motor 75. The rotating motor 75 adopts a stepping motor. An electric clamp 76 is detachably installed on the upper part of the output shaft of the rotating motor 75. The rotating motor 75 and the electric clamp 76 are electrically connected to the industrial controller 5. When one end of the end pipe 6 is detected, the main lifting cylinder 74 drives the rotating motor 75 to rise, and the electric clamp 76 clamps the end pipe 6. The side lifting cylinder 71 drives the arc support 72 to descend, and the rotating motor 75 drives the electric clamp 76 to rotate 180°, thereby rotating the undetected end of the end pipe 6 to the side close to the industrial camera 3, and using the industrial camera 3 to detect the other end of the end pipe 6.
[0017] In this embodiment, specifically, the main lifting cylinder 74 can be detachably installed in the middle of the mounting frame 1 .
[0018] In this embodiment, specifically, the two side lifting cylinders 71 are detachably mounted on both sides of the upper portion of the mounting frame 1 .
[0019] In this embodiment, specifically, the two side lifting cylinders 71, the main lifting cylinder 74, the end pipe 6 and the industrial camera 3 are arranged in the same vertical plane.
[0020] How it works
[0021] In the utility model, when in use, the main lifting cylinder 74 and the side lifting cylinder 71 are connected to the external cylinder driving device, the cylinder driving device is connected to the industrial controller, the industrial camera 3 detects one end of the end tube 6, and transmits the image to the industrial controller 5 for image processing, the processed image is displayed through the display 4, the user checks the situation of one end of the end tube 6 by checking the display 4, and the function of detecting the end tube 6 is realized. The end tube lifting rotator assembly 7 is used to rotate the end tube 6. After detecting one end of the end tube 6, the main lifting cylinder 74 drives the rotating motor 75 to rise, and the electric clamp 76 clamps the end tube 6. The side lifting cylinder 71 drives the arc bracket 72 to descend, and the rotating motor 75 drives the electric clamp 76 to rotate 180°, thereby rotating the undetected end of the end tube 6 to the side close to the industrial camera 3, and using the industrial camera 3 to detect the other end of the end tube 6.
[0022] Utilizing the technical solution described in the utility model, or those skilled in the art designing similar technical solutions inspired by the technical solution of the utility model to achieve the above-mentioned technical effects, all fall within the protection scope of the utility model.
Claims
1. An end pipe detection tool, comprising a mounting frame (1), a display (4) and an industrial controller (5), characterized in that: An end tube lifting and rotating device assembly (7) is installed on the upper part of the mounting frame (1), and an end tube (6) is installed on the upper part of the end tube lifting and rotating device assembly (7). The end tube lifting and rotating device assembly (7) includes a side lifting cylinder (71) and a main lifting cylinder (74). An arc-shaped support seat (72) is provided at the upper end of the output rod of the side lifting cylinder (71), and a square protrusion (73) is integrally provided at the lower part of the arc-shaped support seat (72). The square protrusion (73) is fixedly installed with the output rod of the side lifting cylinder (71), and a rectangular mounting steel plate is detachably installed on the upper end of the output rod of the main lifting cylinder (74). A rotating motor (75) is detachably installed on the upper part of the rectangular mounting steel plate, and an electric clamp (76) is detachably installed on the upper part of the output shaft of the rotating motor (75).
2. The end pipe detection tool as claimed in claim 1, characterized in that: A side frame (2) is integrally provided on one side of the mounting frame (1).
3. The end pipe detection tool as claimed in claim 2, characterized in that: An industrial camera (3) is installed on the upper part of the side frame (2).
4. The end pipe detection tool as claimed in claim 1, characterized in that: The main lifting cylinder (74) is detachably mounted in the middle of the mounting frame (1).
5. The end pipe detection tool as claimed in claim 1, characterized in that: The two side lifting cylinders (71) are detachably mounted on both sides of the upper portion of the mounting frame (1).
6. The end pipe detection tool as claimed in claim 1, characterized in that: The two side lifting cylinders (71), the main lifting cylinder (74), the end pipe (6) and the industrial camera (3) are arranged in the same vertical plane.