Coke strength determination drum
By adding a screening mechanism to the coke drum, the classification and screening of the coke material is achieved, and the problem that cannot be effectively screened in the existing technology cannot be effectively selected, the degree of automation and process optimization are improved, and the noise is reduced.
Patent Information
- Application Number
- CN202322917093.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-30
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2033-10-30
AI Technical Summary
The existing coke drum can only measure the wear strength and compressive strength of coke, and cannot effectively screen qualified materials.
The coke intensity measurement is designed, and the screening mechanism is added. Through the rotation measurement and flip component, combined with the screen plate component, the size classification of the coke material is achieved.
The automation measurement process is realized, without manual operation, it can be classified and screened according to the diameter of the coke material, optimized the process, and reduced the noise in the process of turning the drum.
Smart Images

Figure CN222419883U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coke determination, in particular to a coke strength determination drum. Background Art
[0002] The coke strength test drum is a commonly used experimental equipment for measuring the physical strength characteristics of coke. It usually consists of a rotating cylinder or drum filled with a certain amount and size range of coke samples. During the test, the drum rotates at a certain speed and applies a certain force to the sample. Based on the pressure and friction on the sample during the rotation, the crushing strength, wear resistance and other indicators of the coke can be inferred.
[0003] In the prior art, the coke drum operation mainly involves the following processes: preparing coke samples, filling the drum, setting experimental parameters, conducting tests, and data analysis. The main drawback is that it can usually only measure the wear resistance and compressive strength of coke, but cannot effectively screen qualified materials, and there is still room for improvement. Utility Model Content
[0004] Aiming at the problem that the coke drum in the prior art has too single function and cannot screen qualified materials, the utility model designs a coke strength measuring drum, the purpose of which is to add a screening mechanism so as to classify and process qualified products according to the size of the materials.
[0005] The technical solution adopted by this device is: a coke strength measuring drum, including a loading and lifting mechanism, a rotating measuring mechanism, and a discharging and screening mechanism, wherein the loading and lifting mechanism includes a lifting motor, a lifting chain, a lifting bucket and a lifting wheel; the rotating measuring mechanism is composed of a drum and a drum self-rotation assembly, wherein the drum self-rotation assembly includes a self-rotation motor, a first bracket and a roller mechanism; the discharging and screening mechanism includes a drum turning assembly and a screen plate assembly, wherein the drum turning assembly includes a turning motor, a second bracket and a sprocket mechanism, wherein the screen plate assembly includes two screen plates placed in succession in a horizontal direction; below the screen plate assembly is a receiving hopper, and below the receiving hopper is a receiving box with a pulley.
[0006] Preferably, in the feeding and lifting mechanism, the lifting motor forms a chain transmission with the lifting chain through the lifting wheel, and further drives the lifting bucket to move upward under the traction of the lifting chain.
[0007] Preferably, the lifting bucket is used to hold the original material, and the discharge port of the lifting bucket matches the feed port of the drum.
[0008] Preferably, in the rotating measuring mechanism, a circular material opening is provided at the top of the drum, one side of the material opening has a drum circumferential surface, the drum circumferential surface includes a cylindrical surface and a conical surface, wherein the material opening is arranged on the conical surface.
[0009] Preferably, the first bracket in the drum rotation assembly is used to fix the rotation motor and the roller mechanism, and the roller mechanism includes eight rollers arranged in various directions of the drum. When the rotation motor rotates, it drives the rollers to roll and thus supports the drum to rotate.
[0010] Preferably, in the unloading screening mechanism, the second bracket in the drum flipping assembly is used to fix the flipping motor and the sprocket mechanism, the sprocket mechanism includes a main sprocket, a slave sprocket and a chain, the main sprocket cooperates with the slave sprocket through the chain, the slave sprocket is hung on the first bracket, and the flipping motor drives the main sprocket to drive the slave sprocket to rotate, thereby driving the first bracket to flip.
[0011] Preferably, in the unloading screening mechanism, the sieve plate assembly is located below the drum and is composed of two sieve plates placed successively in the horizontal direction, and the sieve plates are straight sieve plates.
[0012] Preferably, a plurality of mesh holes are evenly and equidistantly provided on the surface of the sieve plate, including a fine mesh sieve plate on the left and a coarse mesh sieve plate on the right.
[0013] Preferably, a first material receiving hopper is provided under the fine mesh screen plate, and a second material receiving hopper is provided under the coarse mesh screen plate.
[0014] Preferably, shock absorbers are provided on both sides of the screen plate assembly.
[0015] Compared with the existing technology, this device has the following beneficial effects: high degree of automation, no manual operation is required in the whole measurement process; a screening mechanism is provided, and after the strength of the coke is measured, the coke material can be classified and screened according to its diameter, thus optimizing the process. In addition, a shock absorber is provided to reduce the noise during the operation of the drum. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is the overall structural diagram of the coke strength measurement drum including the external frame.
[0017] Figure 2 is Figure 1 Schematic diagram of the structure with the external frame removed.
[0018] Figure 3 yes Figure 1 Structural diagram of the middle loading lifting mechanism.
[0019] Among them, 1. feeding and lifting mechanism; 11. lifting motor; 12. lifting chain; 13. lifting bucket; 14. lifting wheel; 2. rotation measuring mechanism; 21. rotating drum; 22. rotating drum self-rotation assembly; 3. unloading and screening mechanism; 31. rotating drum turning assembly; 32. screen plate assembly; 41. first receiving hopper; 42. second receiving hopper; 5. shock absorber. DETAILED DESCRIPTION
[0020] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0021] The following is a further detailed description of the specific implementation of the utility model through the description of the embodiments with reference to the accompanying drawings, with the purpose of helping those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solution of the utility model and to facilitate its implementation. It should be noted that in the following implementation, the terms "above", "below", "left side", "right side", "top" and "bottom" do not represent an absolute distinction in structure and / or function, but are only for the convenience of description.
[0022] This embodiment relates to a coke strength measurement drum 21, such as Figure 1 and Figure 2 As shown, it includes a loading and lifting mechanism 1, a rotating measuring mechanism 2, and a discharging and screening mechanism 3. The loading and lifting mechanism 1 includes a lifting motor 11, a lifting chain 12, a lifting bucket 13 and a lifting wheel 14; the rotating measuring mechanism 2 is composed of a drum 21 and a drum self-rotation component 22, and the drum self-rotation component 22 includes a self-rotation motor, a first bracket and a roller mechanism; the discharging and screening mechanism 3 includes a drum turning component 31 and a screen plate component 32, and the drum turning component 31 includes a turning motor, a second bracket and a sprocket mechanism, and the screen plate component 32 is composed of two screen plates placed in succession in the horizontal direction; below the screen plate component 32 is a receiving hopper, and below the receiving hopper is a receiving box with a pulley.
[0023] like Figure 3As shown, the loading and lifting mechanism 1 includes a lifting motor 11, a lifting chain 12, a lifting bucket 13 and a lifting wheel 14, which are used to lift the raw coke material from a low place to a high place and pour it into the drum 21. The lifting motor 11 forms a chain transmission with the lifting chain 12 through the lifting wheel 14. The lifting wheel 14 is fixed to the lifting chain 12 with a fixing pin or a fixing bolt. The discharge port of the lifting bucket 13 corresponds exactly to the discharge port of the drum 21, so that when the lifting bucket 13 moves to the discharge position, the coke can be poured into the drum 21.
[0024] like Figure 2 As shown, the rotary measuring mechanism 2 is composed of a drum 21 and a drum self-rotating assembly 22. The drum 21 has a circular material opening, and one side of the material opening has a drum circumferential panel for easy cooperation with the roller, thus forming a rotating circumferential surface; the drum circumferential panel includes a cylindrical surface and a conical surface, wherein the material opening is arranged on the conical surface, and the cylindrical surface contacts and cooperates with the roller. There is a fixed plate on the opposite side of the material opening, so that the self-rotating motor can drive the drum 21 to rotate at the fixed plate position through chain transmission. The drum self-rotating assembly 22 includes a self-rotating motor, a first bracket and a roller mechanism. The first bracket in the drum self-rotating assembly 22 is used to fix the self-rotating motor and the roller mechanism. The roller mechanism includes eight rollers arranged in various directions of the drum 21. When the self-rotating motor rotates, it will drive each roller to roll and thus support the drum 21 to rotate.
[0025] The unloading screening mechanism 3 includes a drum turning assembly 31 and a screen plate assembly 32. The drum turning assembly 31 includes a turning motor, a second bracket and a sprocket mechanism. The turning motor 31 is used to drive the drum 21 to turn over, so as to adjust the direction and position of feeding and unloading. The second bracket in the drum turning assembly 31 is used to fix the turning motor and the sprocket mechanism. The sprocket mechanism includes a main sprocket, a slave sprocket and a chain. The main sprocket cooperates with the slave sprocket through the chain. The slave sprocket is hung on the first bracket. The turning motor drives the main sprocket to drive the slave sprocket to rotate, thereby driving the first bracket to turn over. The screen plate assembly 32 is located below the drum 21 and is composed of two sieve plates placed in succession in the horizontal direction. The sieve plate is a straight sieve plate. A number of meshes are evenly and evenly opened on the surface of the sieve plate, including a fine mesh sieve plate on the left and a coarse mesh sieve plate on the right. The coke screened by the fine mesh sieve plate falls into the first receiving hopper 41 below, and the coke screened by the coarse mesh sieve plate falls into the second receiving hopper 42 below. Shock absorbers are arranged on both sides of the screening mechanism to reduce the noise generated by the collision between the coke and the shell during the screening process.
[0026] The specific working process of the coke drum 21 of this embodiment is as follows: first, prepare a batch of coke raw materials, put them into the lifting bucket 13, and the lifting motor 11 drives the lifting chain 12 to drive the lifting bucket 13 to rise. After rising to the highest point, the lifting bucket 13 tilts downward to pour the coke raw materials into the drum 21. The drum self-rotating component 22 starts to control the drum 21 to rotate, so that the coke raw materials are fully extruded and wear-resistant. During this process, the coke that does not meet the quality standards will be squeezed to break or crush, and the qualified coke will basically keep its original shape. After a specified period of testing, the drum flipping component 31 starts to control the drum 21 to flip, unload the coke in the drum 21 and drop it onto the sieve plate component 32 below. The coke that is broken due to the test will slide through the fine mesh sieve plate to the first receiving hopper 41 below, and the coke that remains in its original shape will slide through the coarse mesh sieve plate to the second receiving hopper 42 below, thereby distinguishing the coke with qualified strength from the unqualified coke.
[0027] It should be noted that the scheme described in the embodiments of the present application is only one of the implementation methods. Simple modifications made on this basis should be regarded as ordinary technicians in this field being inspired by the present application. Without departing from the inventive purpose of the present utility model, they can creatively design structural methods and embodiments similar to the technical scheme, which should all fall within the scope of protection of the present utility model.
Claims
1. A coke strength measuring drum, characterized in that: It includes a loading and lifting mechanism, a rotating and measuring mechanism, and a discharging and screening mechanism. The loading and lifting mechanism includes a lifting motor, a lifting chain, a lifting bucket and a lifting wheel; the rotating and measuring mechanism is composed of a drum and a drum self-rotation component, and the drum self-rotation component includes a self-rotation motor, a first bracket and a roller mechanism; the discharging and screening mechanism includes a drum turning component and a screen plate component, and the drum turning component includes a turning motor, a second bracket and a sprocket mechanism, and the screen plate component is composed of two screen plates placed in succession in the horizontal direction; a number of mesh holes are evenly and equidistantly provided on the surface of the screen plate, including a fine mesh screen plate on the left and a coarse mesh screen plate on the right; a first receiving hopper is provided under the fine mesh screen plate, and a second receiving hopper is provided under the coarse mesh screen plate; a receiving hopper is provided below the screen plate component, and a receiving box with a pulley is provided below the receiving hopper.
2. The coke strength measuring drum according to claim 1, characterized in that: In the feeding and lifting mechanism, the lifting motor forms a chain transmission with the lifting chain through the lifting wheel, and further drives the lifting bucket to move upward under the traction of the lifting chain.
3. The coke strength measuring drum according to claim 2, characterized in that: The lifting bucket is used to hold the original material, and the discharge port of the lifting bucket matches the feed port of the drum.
4. The coke strength measuring drum according to claim 1, characterized in that: In the rotary measuring mechanism, a circular material opening is provided on the top of the drum, and one side of the material opening has a drum circumferential surface, and the drum circumferential surface includes a cylindrical surface and a conical surface, wherein the material opening is arranged on the conical surface.
5. The coke strength measuring drum according to claim 4, characterized in that: The first bracket in the rotating drum self-rotation assembly is used to fix the self-rotation motor and the roller mechanism. The roller mechanism includes eight rollers arranged in various directions of the rotating drum. When the self-rotation motor rotates, it drives the rollers to roll and thus supports the rotating drum to rotate.
6. The coke strength measuring drum according to claim 1, characterized in that: In the unloading screening mechanism, the second bracket in the drum flipping assembly is used to fix the flipping motor and the sprocket mechanism. The sprocket mechanism includes a main sprocket, a slave sprocket and a chain. The main sprocket cooperates with the slave sprocket through the chain. The slave sprocket is hung on the first bracket. The flipping motor drives the main sprocket to drive the slave sprocket to rotate, thereby driving the first bracket to flip.
7. The coke strength measuring drum according to claim 6, characterized in that: In the unloading screening mechanism, the sieve plate assembly is located below the drum and is composed of two sieve plates placed successively in the horizontal direction, and the sieve plates are straight sieve plates.
8. The coke strength measuring drum according to claim 7, characterized in that: Shock absorbers are provided on both sides of the screen plate assembly.