Quantitative soil filling and layered compaction device
By designing soil quantitative loading and layered compacting device, the loading and compacting of automated automation in soil pollution repair, solving the problem of lack of medium testing links and simulation devices in existing technologies, improved the accuracy and of the test results reliability.
Patent Information
- Application Number
- CN202420503939.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-03-14
AI Technical Summary
The existing technology lacks pilot test links and simulation devices in soil pollution repair, which makes it difficult to actually apply laboratory test results in the field, and manual loading and compaction are labor-intensive, affecting the accuracy of the test results.
Design a soil quantitative loading and layered compacting device, including mobile institutions, loading mechanisms, and compacting mechanisms. Through automated loading and compacting process, high -precision simulation of natural soil density and layered conditions will be reduced, and artificial labor intensity is reduced.
The automatic loading and compacking of polluted soil is realized, the accuracy and reliability of the test results are improved, and it is suitable for the testing link of the Chinese test, reducing artificial labor intensity.
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Figure CN222420206U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of soil pollution prevention and control, in particular to a soil quantitative filling and layered compacting device. Background Art
[0002] Soil pollution is characterized by its long-term, non-degradable and cumulative nature. Excessive pollutants in cultivated soil may pose a serious threat to the ecological environment, agricultural product safety and human health through migration and diffusion in various environmental media and transmission in the food chain.
[0003] For a long time, the remediation of cultivated land soil pollution has usually adopted chemical, physical and biological technologies and methods to reduce the concentration of pollutants in the soil, fix soil pollutants, convert soil pollutants into low-toxic or non-toxic substances, and block the transfer pathways of soil pollutants in the ecosystem. The main technologies are passivation / stabilization, low-accumulation variety planting, plant extraction technology and mild physical and chemical reduction remediation technology. However, most of the remediation technologies are still carried out in the laboratory through centrifuge tubes or potted scales for single pollutant soil remediation batch tests. These tests use small amounts of soil, small scales, and lack the remediation effects, migration laws and removal mechanisms under the mutual influence of multiple pollutants. There may be great differences between the soil cleaning and remediation effects and applicability in the field. Although some existing remediation technologies, such as plant remediation technologies that can reduce the amount of heavy metal contaminated soil, have been tested in the field, field remediation has problems such as long remediation cycles, susceptibility to biogeographic climate restrictions, and poor pollutant remediation effects. At present, the lack of relatively large-scale pilot tests and simulation devices between laboratory batch tests and field actual application large tests has led to the results of small-scale pollutant removal tests often being unable to be actually applied in the field. The pilot test phase can simulate and study a certain scale of contaminated soil, thereby ensuring the actual effect of composite contaminated soil remediation in the field. In existing laboratory tests, the filling and compaction of contaminated soil are mostly done manually, where compaction is done manually with a compaction hammer. For the pilot test phase, the labor intensity is high. Therefore, it is necessary to set up a soil quantitative filling and layered compaction device to meet the requirements of the pilot test phase for filling the contaminated soil into the sandbox and achieve high-precision simulation of natural soil density, reduce the labor intensity, and thus ensure the accuracy of the test simulation results. Utility Model Content
[0004] The purpose of the utility model is to provide a soil quantitative filling and layered compaction device to solve the problems existing in the above-mentioned prior art, complete the filling and compaction of contaminated soil, achieve high-precision simulation of natural soil density, reduce manual labor intensity, and ensure the accuracy of test simulation results.
[0005] To achieve the above purpose, the utility model provides the following solutions:
[0006] The utility model provides a soil quantitative filling and layered compacting device, comprising a moving mechanism, a filling mechanism and a compacting mechanism; the length direction of a sand box for containing contaminated soil is a first direction, the width direction of the sand box is a second direction, and the height direction of the sand box is a third direction; the filling mechanism and the compacting mechanism are both arranged on the moving mechanism, and the moving mechanism is used to drive the filling mechanism and the compacting mechanism to reciprocate along the first direction above the sand box for containing contaminated soil; the filling mechanism has a containing cavity for temporarily containing contaminated soil and a feeding port and a discharging port connected to the containing cavity, and the discharging port points to the inside of the sand box for containing contaminated soil; the compacting mechanism has a compacting end, and the compacting end is used to reciprocate along the third direction and suppress the contaminated soil in the sand box.
[0007] Preferably, the loading mechanism includes a containing cylinder and a flexible conveyor, the containing cylinder having the feed port, the accommodating cavity and the discharge port, the flexible conveyor having a conveying inlet and a conveying outlet, the conveying inlet being used to be connected and communicated with the discharge port, and the conveying outlet being used to extend to the interior of a sand box containing contaminated soil.
[0008] Preferably, the moving mechanism has a fixing plate, a fixing hole is formed on the fixing plate, the containing tube is arranged in the fixing hole, and a weighing sensor is further arranged between the containing tube and the fixing plate.
[0009] Preferably, it also includes a controller, which is communicatively connected with the moving mechanism, the filling mechanism and the compacting mechanism.
[0010] Preferably, the discharge port is provided with a valve, and the controller is communicatively connected with the valve.
[0011] Preferably, the compacting mechanism includes a hydraulic compactor, a driving device, a driving gear and a rack; a slide groove is opened on the fixed plate, the hydraulic compactor is slidably arranged in the slide groove along the second direction, the driving gear is arranged on the hydraulic compactor, the rack is fixedly arranged on the inner side wall of the slide groove, the driving gear is meshed with the rack, the driving device is used to drive the driving gear to rotate, and the meshing transmission of the driving gear and the rack can drive the hydraulic compactor to reciprocate along the second direction; the end of the hydraulic compactor close to the bottom of the sand box is the compacting end.
[0012] Preferably, it further comprises a swing mechanism, wherein the swing end of the swing mechanism is fixedly connected to the delivery outlet of the flexible conveyor, and the swing end of the swing mechanism can drive the delivery outlet to reciprocate along the second direction.
[0013] Preferably, the hydraulic compactor is a hydraulic cylinder.
[0014] Compared with the prior art, the utility model has achieved the following technical effects:
[0015] The soil quantitative filling and layered compacting device provided by the utility model drives the filling mechanism and the compacting mechanism to move back and forth above the sand box through the moving mechanism, thereby realizing automatic filling and automatic compacting of the contaminated soil in the sand box, and manually only needs to place the configured contaminated soil in the containing cavity of the filling mechanism; and the filling mechanism is driven by the moving mechanism to fill the contaminated soil layer by layer, and the compacting mechanism is used to compact each layer of contaminated soil after filling, which can form the final layered compaction of the contaminated soil and simulate the natural soil density and layering with high precision; the automatic filling and compacting of the contaminated soil in the sand box can realize the high-precision simulation of the natural soil density, reduce the labor intensity of manual labor, ensure the accuracy of the test simulation results, and is suitable for the needs of relatively large-scale pilot tests.
[0016] Furthermore, a flexible conveyor is used to form a conveying outlet that can change its position, so that when the moving mechanism reciprocates along the first direction, the conveying outlet can move left and right in the second direction to achieve uniform filling of the contaminated soil in the sandbox in the second direction.
[0017] Furthermore, the setting of the weighing sensor can make the filling amount control more accurate, thereby achieving accurate filling of each layer of contaminated soil in the sandbox.
[0018] Furthermore, the setting of the controller can achieve more automated and intelligent management and control, realize its intelligent control, and reduce the intensity of manual labor.
[0019] Furthermore, the setting of the valve can achieve more precise control over the filling amount of each layer of contaminated soil in the sandbox, thereby improving the filling accuracy.
[0020] Furthermore, the compaction mechanism uses a driving device to drive the meshing transmission of the driving gear and the rack to drive the hydraulic compactor to move in the second direction, thereby satisfying the compaction of the contaminated soil in the second direction in the sand box and ensuring its all-round compaction.
[0021] Furthermore, the setting of the swing mechanism can realize automatic swing of the delivery outlet to achieve uniform filling of the contaminated soil.
[0022] Furthermore, the hydraulic compactor adopts a hydraulic cylinder, which has a simple structure, common and easily available components, and is convenient for installation and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 A schematic diagram of the overall structure of the soil quantitative filling and layered compaction device provided by the utility model;
[0025] Figure 2 A top view of the soil quantitative filling and layered compaction device provided by the utility model;
[0026] Figure 3 for Figure 2 Schematic diagram of the local structure at A in the middle;
[0027] Figure 4 is a schematic top view of the reciprocating movement of the hydraulic compactor in the second direction;
[0028] Figure 5 A schematic diagram of the driving gear driving the hydraulic compactor to move in the second direction;
[0029] Figure 6 A schematic diagram of the coordinated use of the soil quantitative filling and layered compaction device and the sandbox provided by the utility model;
[0030] Figure 7 The present invention is a schematic diagram of the implementation process of the soil quantitative filling and layered compaction device provided by the present invention.
[0031] In the figure: 100 - soil quantitative filling and layered compaction device;
[0032] 10-moving mechanism; 11-fixed plate; 12-sliding groove;
[0033] 20-filling mechanism; 21-container cylinder; 22-weighing sensor; 23-flexible conveyor;
[0034] 30-compacting mechanism; 31-hydraulic compactor; 32-driving gear; 33-rack;
[0035] 40-controller;
[0036] 50-sandbox; 51-first direction; 52-second direction; 53-third direction; 54-soil layer. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0038] The utility model aims to provide a soil quantitative filling and layered compaction device to solve the problems existing in the prior art, complete the filling and compaction of contaminated soil, achieve high-precision simulation of natural soil density, reduce manual labor intensity, and ensure the accuracy of test simulation results.
[0039] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0040] Embodiment 1
[0041] This embodiment provides a soil quantitative filling and layered compaction device 100, such as Figure 1 to Figure 7 As shown, it includes a moving mechanism 10, a filling mechanism 20 and a compacting mechanism 30; the length direction of the sand box 50 for holding the contaminated soil is a first direction 51, the width direction of the sand box 50 is a second direction 52, and the height direction of the sand box 50 is a third direction 53; the filling mechanism 20 and the compacting mechanism 30 are both arranged on the moving mechanism 10, and the moving mechanism 10 is used to drive the filling mechanism 20 and the compacting mechanism 30 to reciprocate along the first direction 51 above the sand box 50 for holding the contaminated soil; the filling mechanism 20 has a accommodating cavity for temporarily holding the contaminated soil and a feed port and a discharge port connected to the accommodating cavity, and the discharge port points to the inside of the sand box 50 for holding the contaminated soil; the compacting mechanism 30 has a compacting end, and the compacting end is used to reciprocate along the third direction 53 and suppress the contaminated soil in the sand box 50.
[0042] The mobile mechanism 10 drives the filling mechanism 20 and the compacting mechanism 30 to move back and forth above the sandbox 50, thereby realizing automatic filling and automatic compaction of the contaminated soil in the sandbox 50. Manually, it is only necessary to place the configured contaminated soil in the accommodating cavity of the filling mechanism 20; and the mobile mechanism 10 drives the filling mechanism 20 to fill the contaminated soil layer by layer, such as Figure 5 As shown, each soil layer 54 is compacted, and after each layer of contaminated soil is filled, it is compacted by the compaction mechanism 30, which can form a layered compaction of the final contaminated soil and simulate the natural soil density and stratification with high precision; the automatic filling and compaction of the contaminated soil in the sand box 50 can achieve a high-precision simulation of the natural soil density, reduce the intensity of manual labor, and ensure the accuracy of the test simulation results, which is suitable for the needs of relatively large-scale pilot tests.
[0043] Specifically, the moving mechanism 10 may be a moving cart with driving wheels disposed at the bottom thereof.
[0044] Among the optional solutions of this embodiment, it is more preferred that Figure 1 and Figure 5 to Figure 7 As shown, the filling mechanism 20 includes a holding cylinder 21 and a flexible conveyor 23, the holding cylinder 21 has a feed port, a receiving cavity and a discharge port, the flexible conveyor 23 has a conveying inlet and a conveying outlet, the conveying inlet is used to connect and communicate with the discharge port, and the conveying outlet is used to extend to the inside of the sandbox 50 containing the contaminated soil. The flexible conveyor 23 is used to form a conveying outlet that can change its position, so that when the moving mechanism 10 reciprocates along the first direction 51, the conveying outlet can be moved left and right in the second direction 52, so as to realize uniform filling of the contaminated soil in the sandbox 50 in the second direction 52.
[0045] Specifically, the flexible conveyor 23 may be a flexible plastic connecting pipe.
[0046] Among the optional solutions of this embodiment, it is more preferred that Figure 1 and Figure 5 to Figure 7 As shown, the mobile mechanism 10 has a fixing plate 11, a fixing hole is opened on the fixing plate 11, a containing tube 21 is arranged in the fixing hole, and a weighing sensor 22 is also arranged between the containing tube 21 and the fixing plate 11. The setting of the weighing sensor 22 can make the filling amount control more accurate, so as to realize the accurate filling of each layer of contaminated soil in the sandbox 50.
[0047] Among the optional solutions of this embodiment, it is more preferred that Figure 1 and Figure 6 As shown, the soil quantitative filling and layered compaction device 100 also includes a controller 40, which is communicatively connected to the moving mechanism 10, the filling mechanism 20 and the compaction mechanism 30. The setting of the controller 40 can realize more automated and intelligent management and control, realize its intelligent control, and reduce the labor intensity.
[0048] In the optional scheme of this embodiment, it is more preferred that a valve is provided at the discharge port, and the controller 40 is communicatively connected with the valve. The setting of the valve can achieve more accurate control of the filling amount of each layer of contaminated soil in the sand box 50, thereby improving the filling accuracy.
[0049] Among the optional solutions of this embodiment, it is more preferred that Figure 1 to Figure 4As shown, the compaction mechanism 30 includes a hydraulic compactor 31, a driving device, a driving gear 32 and a rack 33; a slide groove 12 is provided on the fixed plate 11, and the hydraulic compactor 31 is slidably arranged in the slide groove 12 along the second direction 52. A driving gear 32 is provided on the hydraulic compactor 31, and a rack 33 is fixedly provided on the inner wall of the slide groove 12. The driving gear 32 is meshed with the rack 33. The driving device is used to drive the driving gear 32 to rotate, and the meshing transmission of the driving gear 32 and the rack 33 can drive the hydraulic compactor 31 to reciprocate along the second direction 52; the end of the hydraulic compactor 31 close to the bottom of the sand box 50 is the compaction end. The compaction mechanism 30 uses the driving device to drive the meshing transmission of the driving gear 32 and the rack 33 to drive the hydraulic compactor 31 to move in the second direction 52, thereby meeting the compaction of the contaminated soil in the second direction 52 in the sand box 50 and ensuring its all-round compaction.
[0050] In the optional solution of this embodiment, preferably, the soil quantitative filling and layered compaction device 100 further includes a swing mechanism, the swing end of the swing mechanism is fixedly connected to the delivery outlet of the flexible conveyor 23, and the swing end of the swing mechanism can drive the delivery outlet to reciprocate along the second direction 52. The setting of the swing mechanism can realize the automatic swing of the delivery outlet to achieve uniform filling of the contaminated soil.
[0051] In the optional scheme of this embodiment, it is more preferred that the hydraulic compactor 31 is a hydraulic cylinder. The hydraulic compactor 31 adopts a hydraulic cylinder, which has a simple structure, common and easy-to-obtain components, and is convenient to install and use. When it adopts a hydraulic cylinder, the overall weight of the soil quantitative filling and layered compaction device 100 is sufficient to support the compaction strength of the hydraulic cylinder on the contaminated soil in the sand box 50.
[0052] Specifically, the hydraulic compactor 31 can be a hydraulic cylinder and can also be a structure with the same composition as the existing high-speed hydraulic compactor, for example, including a hydraulic rammer, a rammer hammer, etc. The rammer hammer is lifted to a certain height by the hydraulic rammer and then released. Under the combined action of gravity and hydraulic pressure, the rammer hammer is accelerated to descend and hits the rammer plate with a buffer pad, and is statically pressed on the ground.
[0053] Specific working process description:
[0054] After the contaminated soil is prepared, for example, after stirring, spraying and mixing, the contaminated soil is transported to the containing cylinder 21 of the filling mechanism 20 through the transmission device, and the mobile mechanism 10 drives the filling mechanism 20 to move back and forth along the first direction 51 above the sand box 50, and with the cooperation of the controller 40, the weighing sensor 22 and the valve, the quantitative and uniform filling of the contaminated soil is achieved, and the quantitatively filled contaminated soil can slide evenly and smoothly to the bottom of the sand box 50 through the flexible conveyor 23, and the moving speed of the mobile mechanism 10 is controlled by the controller 40 to achieve constant speed movement. While moving, the compaction parameters of the compaction mechanism 30 are set according to the actual soil density in the field to achieve layered compaction of the contaminated soil in the sand box 50.
[0055] The present invention uses specific examples to illustrate the principle and implementation of the present invention. The above examples are only used to help understand the method and core idea of the present invention. At the same time, for those skilled in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. In summary, the content of this specification should not be understood as limiting the present invention.
Claims
1. A soil quantitative filling and layered compaction device, characterized in that: It includes a moving mechanism, a filling mechanism and a compacting mechanism; The length direction of the sandbox containing the contaminated soil is the first direction, the width direction of the sandbox is the second direction, and the height direction of the sandbox is the third direction; The filling mechanism and the compacting mechanism are both arranged on the moving mechanism, and the moving mechanism is used to drive the filling mechanism and the compacting mechanism to reciprocate along the first direction above the sandbox containing the contaminated soil; The filling mechanism comprises a containing cavity for temporarily containing the contaminated soil, and a feeding port and a discharging port communicated with the containing cavity, wherein the discharging port points to the inside of the sandbox containing the contaminated soil; The compacting mechanism has a compacting end, and the compacting end is used for reciprocating along the third direction and compacting the contaminated soil in the sand box.
2. The soil quantitative filling and layered compaction device according to claim 1, characterized in that: The loading mechanism includes a containing cylinder and a flexible conveyor, the containing cylinder has the feed port, the accommodating cavity and the discharge port, the flexible conveyor has a conveying inlet and a conveying outlet, the conveying inlet is used to be connected and communicated with the discharge port, and the conveying outlet is used to extend to the interior of a sand box containing contaminated soil.
3. The soil quantitative filling and layered compaction device according to claim 2 is characterized in that: The moving mechanism comprises a fixing plate, a fixing hole is formed on the fixing plate, the containing tube is arranged in the fixing hole, and a weighing sensor is arranged between the containing tube and the fixing plate.
4. The soil quantitative filling and layered compaction device according to claim 1, characterized in that: It also includes a controller, which is communicatively connected with the moving mechanism, the filling mechanism and the compacting mechanism.
5. The soil quantitative filling and layered compaction device according to claim 4, characterized in that: The discharge port is provided with a valve, and the controller is in communication connection with the valve.
6. The soil quantitative filling and layered compaction device according to claim 3, characterized in that: The compaction mechanism includes a hydraulic compactor, a drive device, a drive gear and a rack; A slide groove is provided on the fixed plate, and the hydraulic compactor is slidably arranged in the slide groove along the second direction. The driving gear is provided on the hydraulic compactor, and the rack is fixedly arranged on the inner side wall of the slide groove. The driving gear is meshed with the rack. The driving device is used to drive the driving gear to rotate, and the meshing transmission between the driving gear and the rack can drive the hydraulic compactor to reciprocate along the second direction; the end of the hydraulic compactor close to the bottom of the sand box is the compacting end.
7. The soil quantitative filling and layered compaction device according to claim 2, characterized in that: It also includes a swing mechanism, a swing end of the swing mechanism is fixedly connected to the delivery outlet of the flexible conveyor, and the swing end of the swing mechanism can drive the delivery outlet to reciprocate along the second direction.
8. The soil quantitative filling and layered compaction device according to claim 6, characterized in that: The hydraulic compactor is a hydraulic cylinder.