Motor testing device
By designing a supporting agency with activity and multi -directional mobile capabilities, the difficulty and safety hazards of manual operation motor testing workstoring docking large base servo motors, and the motor testing device with no burden and wide test scope of operation.
Patent Information
- Application Number
- CN202323623076.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2033-12-28
AI Technical Summary
In the prior art, when the manual operation motor test tooling is connected to the large base servo motor, there are problems of operation difficulties and safety hazards.
A motor testing device is designed, including the loading mechanism and the trustee. The trustees are active, can move up, down, left and right, front and back, and rotate along the direction of the upper and lower directions to adapt to large base servo motors of different sizes and positions.
The operation has no burden, easy and simple, and can test the large base servo motors with a variety of different sizes and positions, reducing the risk and difficulty of manual operation.
Smart Images

Figure CN222420271U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor testing, in particular to a motor testing device. Background Art
[0002] Different types of large-base servo motors often have quite different shapes and sizes, and therefore the size and height position of the output shaft are also different. During product testing, the test fixture is usually lifted manually to dock with the large-base servo motor, which is difficult to operate manually and poses certain safety hazards. Utility Model Content
[0003] The main purpose of the utility model is to overcome the defects of the prior art and propose a motor testing device, which aims to provide an operator with a burden-free, easy and simple operation, and a wide operating range, and can test large-base servo motor products of various sizes and positions.
[0004] To achieve the above purpose, the utility model proposes, including:
[0005] a transfer mechanism; and
[0006] The supporting mechanism comprises a supporting seat, the supporting seat can be moved to align with the motor to be tested, and is drivingly connected to the test motor arranged on the supporting seat, the supporting seat is movably installed relative to the transfer mechanism in at least one direction of the up-down direction, the left-right direction, and the front-back direction, wherein the transfer mechanism has a length direction, a width direction, and a vertical direction perpendicular to both the length direction and the width direction, the up-down direction is the vertical direction, the left-right direction is the length direction, and the front-back direction is the width direction;
[0007] The pair of brackets can also be rotatably installed relative to the transfer mechanism along an axis extending in the up-down direction.
[0008] Optionally, the motor testing device further includes:
[0009] A first connecting seat movably connected to the transfer mechanism, wherein the first connecting seat can move relative to the transfer mechanism along a first direction;
[0010] A second connection seat movably connected to the first connection seat, wherein the second connection seat can move relative to the first connection seat along a second direction;
[0011] a lifting and rotating mechanism rotatably connected to the second connecting seat, the lifting and rotating mechanism being rotatable relative to the second connecting seat along an axis extending in the up-down direction; and
[0012] A support seat movably connected to the lifting and rotating mechanism, wherein the support seat can move relative to the lifting and rotating mechanism along a third direction;
[0013] Among them, the first direction is one of the up-down direction, the left-right direction, and the front-back direction, the second direction is another one of the up-down direction, the left-right direction, and the front-back direction, and the third direction is the remaining one of the up-down direction, the left-right direction, and the front-back direction.
[0014] Optionally, a linear guide rail and a sliding block that cooperate with each other are respectively provided between the first connecting seat and the transfer mechanism; and / or,
[0015] A linear bearing is arranged between the second connecting seat and the first connecting seat via a guide shaft; and / or,
[0016] A guide shaft and a guide hole that cooperate with each other are respectively provided between the support seat and the lifting and rotating mechanism; and / or,
[0017] The second connecting seat and the lifting and rotating mechanism are respectively provided with a bearing and a connecting block which is at least partially rotatably installed in the bearing.
[0018] Optionally, the lifting and rotating mechanism includes:
[0019] Two seat longitudinal beams are both extended in the up-down direction and spaced apart in the horizontal direction, and the supporting seats are movably mounted on the two seat longitudinal beams in the up-down direction; and,
[0020] The connecting crossbeam is connected to the upper ends of the two seat longitudinal beams, and the connecting crossbeam is rotatably mounted on the second connecting seat along an axis extending in the up-down direction.
[0021] Optionally, the supporting mechanism further includes a quick-change clamping mechanism, and the quick-change clamping mechanism includes:
[0022] A mounting plate is detachably mounted on the support seat, the test motor is mounted on the mounting plate, and a clearance hole is provided on the mounting plate for the spindle of the motor to be tested to pass through and is connected to the spindle of the test motor in a positioning and driving manner; and
[0023] The clamping structure comprises a clamping part located on the side of the mounting plate facing away from the test motor, wherein the clamping part has a movable stroke along the thickness direction of the mounting plate and is used for clamping the motor to be tested on the mounting plate.
[0024] Optionally, the support seat includes a vertically arranged support plate, two opposite connecting plates arranged on one side of the support plate, the test motor is arranged on the support plate, and opposite end surfaces of the two connecting plates are provided with a clamping groove;
[0025] Two opposite end edges of the mounting plate are clamped in the two clamping grooves.
[0026] Optionally, a connecting hole is provided on the connecting plate, and a knob plunger is provided in the connecting hole for fixing the mounting plate to the connecting plate.
[0027] Optionally, a guide positioning column is provided on the mounting plate to cooperate with a positioning hole provided on the motor to be tested for positioning; and / or,
[0028] The mounting plate comprises a plate body and a buffer pad arranged on a side of the plate body facing away from the test motor; and / or,
[0029] A clamping cylinder is arranged on the mounting plate, and the clamping portion comprises an end portion of a telescopic rod of the clamping cylinder.
[0030] Optionally, a plurality of mounting plates are provided, and at least some of the mounting plates have different sizes;
[0031] A connecting block is provided on the main shaft of the test motor, and a plurality of connecting blocks are provided, and sizes of at least some of the connecting blocks are set to be different;
[0032] The mounting plate and the connecting block correspondingly connected to the same test motor form a connection group, and different mounting plates and corresponding connecting blocks are selected to form different connection groups for installing motors to be tested of different sizes.
[0033] Optionally, the quick-change clamping mechanism further comprises a clamping cylinder for clamping the motor to be tested on the mounting plate;
[0034] The motor testing device also includes:
[0035] Circuit boards;
[0036] Two handles, disposed on the pair of brackets; and
[0037] Two control buttons are arranged on the two handles, wherein one control button is electrically connected to the test motor and the circuit board, and the other control button is electrically connected to a control element on the air path where the clamping cylinder is located and the circuit board.
[0038] In the technical solution of the utility model, a transfer mechanism and a supporting mechanism are provided, wherein the supporting mechanism includes a supporting seat, and the supporting seat can be moved to align with the motor to be tested, and is connected to the test motor provided on the supporting seat. The supporting means that the torque of the test motor and the motor to be tested are the same. The supporting seat is movably installed relative to the transfer mechanism in at least one direction of the up-down direction, the left-right direction, and the front-back direction, wherein the transfer mechanism has a length direction, a width direction, and a vertical direction perpendicular to both the length direction and the width direction, the up-down direction is the vertical direction, the left-right direction is the length direction, and the front-back direction is the width direction, and the supporting seat can also be rotatably installed relative to the transfer mechanism along an axis extending in the up-down direction. Furthermore, a motor testing device is provided, which is easy and convenient for operators to operate without burden, has a wide operating range, and can test large-base servo motor products of various sizes and positions. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0040] Figure 1 A schematic diagram of the three-dimensional structure of an embodiment of a motor testing device provided by the utility model;
[0041] Figure 2 for Figure 1 A schematic diagram of the three-dimensional structure of the intermediate transfer mechanism;
[0042] Figure 3 for Figure 1 Schematic diagram of the three-dimensional structure of the lifting and rotating mechanism;
[0043] Figure 4 for Figure 1 Schematic diagram of the three-dimensional structure of the central support testing mechanism;
[0044] Figure 5 for Figure 4 Schematic diagram of the three-dimensional structure of the middle support mechanism;
[0045] Figure 6 for Figure 4 Schematic diagram of the three-dimensional structure of the quick-change clamping mechanism.
[0046] Description of Figure Numbers:
[0047]
[0048]
[0049] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0050] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0051] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0052] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0053] Different types of large-base servo motors often have quite different shapes and sizes, and therefore the size and height position of the output shaft are also different. During product testing, the test fixture is usually lifted manually to dock with the large-base servo motor, which is difficult to operate manually and poses certain safety hazards.
[0054] In view of this, the utility model provides a motor testing device, please refer to Figures 1 to 6 , Figure 1 A schematic diagram of the three-dimensional structure of an embodiment of a motor testing device provided by the utility model; Figure 2 for Figure 1 A schematic diagram of the three-dimensional structure of the intermediate transfer mechanism; Figure 3 for Figure 1 Schematic diagram of the three-dimensional structure of the lifting and rotating mechanism; Figure 4 for Figure 1 Schematic diagram of the three-dimensional structure of the central support testing mechanism; Figure 5 for Figure 4 Schematic diagram of the three-dimensional structure of the middle support mechanism; Figure 6 for Figure 4 Schematic diagram of the three-dimensional structure of the quick-change clamping mechanism.
[0055] See also Figure 1 , is a schematic diagram of an embodiment of the utility model, which proposes a motor testing device 100, the motor testing device 100 includes a transfer mechanism 1 and a supporting mechanism 42, the supporting mechanism 42 includes a supporting seat 57, the supporting seat 57 can be moved to align with the motor to be tested, and is drivingly connected to the test motor 47 arranged on the supporting seat 57, the supporting seat 57 is movably installed relative to the transfer mechanism 1 in at least one direction of the up-down direction, the left-right direction, and the front-back direction, wherein the transfer mechanism 1 has a length direction, a width direction and a vertical direction perpendicular to the length direction and the width direction, the up-down direction is the vertical direction, the left-right direction is the length direction, and the front-back direction is the width direction, wherein the supporting seat 57 can also be rotatably installed relative to the transfer mechanism 1 along an axis extending in the up-down direction.
[0056] In the technical solution of the utility model, a transfer mechanism 1 and a supporting mechanism 42 are provided, wherein the supporting mechanism 42 includes a supporting seat 57, wherein the supporting seat 57 can be moved to align with the motor to be tested, and is connected to the test motor 47 provided on the supporting seat 57. The supporting means that the torque of the test motor 47 and the motor to be tested is the same. The supporting seat 57 is movably installed relative to the transfer mechanism 1 in at least one direction of the up-down direction, the left-right direction, and the front-back direction, wherein the transfer mechanism 1 has a length direction, a width direction, and a vertical direction perpendicular to both the length direction and the width direction, wherein the up-down direction is the vertical direction, the left-right direction is the length direction, and the front-back direction is the width direction, and the supporting seat 57 can also be rotatably installed relative to the transfer mechanism 1 along an axis extending in the up-down direction. Furthermore, a motor testing device 100 is provided, which is easy and convenient for operators to operate without burden, has a wide range of operation, and can test a variety of large-base servo motor products of different sizes and positions.
[0057] In order to allow the support seat 57 to be transferred in multiple directions and then docked with the motor to be tested, the motor testing device 100 also includes a first connecting seat movably connected to the transfer mechanism 1, a second connecting seat movably connected to the first connecting seat, a lifting and rotating mechanism 2 rotatably connected to the second connecting seat, and a support seat 57 movably connected to the lifting and rotating mechanism 2, wherein the first connecting seat can move relative to the transfer mechanism 1 along a first direction, the second connecting seat can move relative to the first connecting seat along a second direction, the lifting and rotating mechanism 2 can rotate relative to the second connecting seat along an axis extending in the up-down direction, and the support seat 57 can move relative to the lifting and rotating mechanism 2 along a third direction. Figure 1 It can be seen that the first connecting seat includes the forward moving load connecting plate 16 and the front fixed plate 18, the second connecting seat includes the front longitudinal connecting plate 24, the rear longitudinal connecting plate 7, the rotating base plate 4, the front rotation limit block 25 and the rear rotation limit block 27, the rotating connecting block 5, the upper surface of the rotating base plate 4 is symmetrically installed with the front rotation limit block 25 and the rear rotation limit block 27, the front rotation limit block 25 and the rear rotation limit block 27 are fixed on the upper surface of the rotating base plate 4 symmetrically at a certain angle to the center of the cross roller bearing 6.
[0058] As for the orientation, it is clear that the first direction is one of the up-down direction, the left-right direction, and the front-back direction, the second direction is another of the up-down direction, the left-right direction, and the front-back direction, and the third direction is the remaining one of the up-down direction, the left-right direction, and the front-back direction. Thus, the support seat 57 can move in the up-down direction, the left-right direction, and the front-back direction, and can rotate at the axis extending in the up-down direction.
[0059] In this embodiment, please refer to Figure 1 , the first direction may be the left-right direction, the second direction may be the front-back direction, and the corresponding third direction may be the up-down direction. Figure 2 A linear guide rail 15 and a slider that cooperate with each other are respectively provided between the first connecting seat and the transfer mechanism 1, wherein the slider is movably mounted on the linear guide rail 15 so that the slider moves on the linear guide rail 15. Figure 2 A linear bearing is provided between the second connection seat and the first connection seat via a guide shaft, and the linear bearing guides the second connection seat to move relative to the first connection seat. Figure 3 and Figure 4 The pair of support seats 57 and the lifting and rotating mechanism 2 are provided with mutually matching guide shafts and guide holes respectively so that the pair of support seats 57 and the lifting and rotating mechanism 2 can move relative to each other in the third direction. Figure 2In this embodiment, by providing bearings and connecting blocks at least partially rotatably installed in the bearings on the second connecting seat and the lifting and rotating mechanism 2 respectively, the lifting and rotating mechanism 2 can be rotated relative to the axis extending along the vertical direction of the second connecting seat. The structural components proposed in this embodiment are simple, easy to purchase on the market, and easy to disassemble and assemble.
[0060] See Figure 2 The transfer mechanism 1 mainly includes components: a rotating base plate 4, a rotating connecting block 5, a cross roller bearing 6, a rear longitudinal connecting plate 7, a rear fixed plate 8, a rear transfer connecting plate 9, a horizontal linear bearing 10, a balancing hanger 11, a rear transfer base plate 12, a right connecting plate 13, a front transfer base plate 14, a linear guide 15, a front transfer connecting plate 16, a buffer ring 17, a front fixed plate 18, a longitudinal buffer 19, a buffer fixing block 20, a transverse buffer 21, a right longitudinal guide shaft 22, a left longitudinal guide shaft 23, a front longitudinal connecting plate 24, a front rotation limit block 25, a rotation buffer 26, a rear rotation limit block 27 and a left connecting plate 28.
[0061] Among them, the left and right ends of the forward loading base plate 14 are fixedly connected to the left and right ends of the rear loading base plate 12 through the left connecting plate 28 and the right connecting plate 13 respectively, and the upper surfaces of the forward loading base plate 14 and the rear loading base plate 12 are respectively fixedly installed with linear guide rails 15 at the front and rear left and right center positions, and the left and right ends of the linear guide rails 15 are respectively fixedly installed with buffer fixing blocks 20, and the buffer fixing blocks 20 are fixedly installed with transverse buffers 21. The front and rear linear guide rails 15 are respectively installed with a forward loading connecting plate 16 and a rear loading connecting plate 9, and the upper surface of the forward loading connecting plate 16 is fixedly installed at the front and rear left and right center positions. A front fixing plate 18 is vertically fixedly installed in the middle direction, a rear fixing plate 8 is vertically fixedly installed on the upper surface of the rear transfer connecting plate 9 in the middle direction of the front and rear, and a longitudinal buffer 19 is fixedly installed at the middle position of the front fixing plate 18 and the rear fixing plate 8 respectively, and a left longitudinal guide shaft 23 and a right longitudinal guide shaft 22 are fixedly installed in the horizontal direction on the left and right sides of the front fixing plate 18 and the rear fixing plate 8, and a buffer ring 17 is movably installed at the front and rear ends of the left longitudinal guide shaft 23 and the right longitudinal guide shaft 22 near the front fixing plate 18 and the rear fixing plate 8. The plate 24 is fixedly installed with horizontal linear bearings 10 on the left and right sides in the front and rear directions respectively. The rear longitudinal connecting plate 7 and the front longitudinal connecting plate 24 are movably installed on the right longitudinal guide shaft 22 and the left longitudinal guide shaft 23 through the horizontal linear bearings 10. The lower bottom surface of the rotating base plate 4 is fixedly connected with the rear longitudinal connecting plate 7 and the front longitudinal connecting plate 24 at the front and rear ends respectively. A cross roller bearing 6 is fixedly installed in the center of the upper surface of the rotating base plate 4. A rotating connecting block 5 is movably installed on the upper surface of the cross roller bearing 6. The upper surface of the rotating base plate 4 is symmetrically installed with a front rotation limit Block 25 and rear rotation limit block 27, the front rotation limit block 25 and the rear rotation limit block 27 are fixed on the upper surface of the rotating base plate 4 symmetrically at a certain angle with the center of the cross roller bearing 6, and the front rotation limit block 25 and the rear rotation limit block 27 are respectively installed with a rotation buffer 26, and a balance hanger 11 is movably installed on the lower surface between the rear longitudinal connecting plate 7 and the front longitudinal connecting plate 24, wherein the balance hanger 11 is used to balance the weight of the supporting mechanism 42, so that manual operation is effortless, and the supporting mechanism 42 can be stopped at any designated place.
[0062] Furthermore, in this embodiment, the structure of the lifting and rotating mechanism 2 is optimized, as can be seen in Figure 3The lifting and rotating mechanism 2 includes two seat longitudinal beams 38 and a connecting crossbeam, wherein the two seat longitudinal beams are both extended in the up-down direction and are arranged at intervals in the horizontal direction, and the pair of support seats 57 are movably installed on the two seat longitudinal beams in the up-down direction, so that the pair of support seats 57 can move in the up-down direction relative to the seat longitudinal beams. The connecting crossbeam is connected to the upper ends of the two seat longitudinal beams, and the connecting crossbeam is rotatably installed on the second connecting seat along the axis extending in the up-down direction, so that the connecting crossbeam can rotate along the axis extending in the up-down direction relative to the second connecting seat. In this embodiment, the two transfer modes of the pair of support seats 57, namely, the up-down movement and the rotation along the axis extending in the up-down direction, are realized by simply building three beams.
[0063] See Figure 3 The lifting and rotating mechanism 2 includes components: a shaft limiting ring 29, a shaft connecting plate 30, an upper lifting linear bearing 31, a connecting crossbeam 32, a fastening plate 33, a rotating connecting plate 34, a supporting aluminum material 35, a lower fixed mounting plate 36, a lower lifting linear bearing 37, a seat longitudinal beam 38, a floating joint 39, a shaft lifting mounting plate 40 and a lifting connecting plate 41.
[0064] Among them, the left and right ends of the lower surface of the shaft connecting plate 30 are fixedly installed with the upper surface of the seat longitudinal beam 38, and the upper end of the seat longitudinal beam 38 is fixedly installed with a shaft limiting ring 29, and the upper surfaces of the left and right ends of the connecting crossbeam 32 are fixedly installed with upper lifting linear bearings 31, and the lower surfaces of the left and right ends of the lower fixed mounting plate 36 are fixedly installed with lower lifting linear bearings 37. The upper lifting linear bearings 31 and the lower lifting linear bearings 37 are movably installed with the seat longitudinal beam 38 respectively. The connecting crossbeam 32 and the lower fixed mounting plate 36 are fixedly connected by supporting aluminum materials 35 at the left and right ends and pass through the seat longitudinal beam 38. The front and rear ends of the lower surface of the connecting crossbeam 32 are fixedly connected with fastening plates 33 respectively, and the left and right ends of the fastening plate 33 are bolted to the upper end of the supporting aluminum material 35. The front sides of the lower ends of the left and right seat longitudinal beams 38 are fixedly installed with shaft lifting mounting plates 40 respectively. The front end surfaces of the left and right shaft lifting mounting plates 40 are respectively connected to the left and right ends of the lifting connecting plate 41, and the lower surfaces of the left and right seat longitudinal beams 38 are respectively installed with floating joints 39.
[0065] In addition, in order to make the support of the motor to be tested and the test motor 47 more stable, in this embodiment, it can be seen that Figure 4 and Figure 5, the supporting mechanism 42 also includes a quick-change clamping mechanism 43, and the quick-change clamping mechanism 43 includes a mounting plate 62 and a clamping mechanism. The mounting plate 62 can be detachably mounted on the supporting seat 57. The test motor 47 is arranged on the mounting plate 62, and a avoidance hole 621 is provided on the mounting plate 62 for the main shaft of the motor to be tested to pass through and be connected with the main shaft of the test motor 47 for positioning and driving. There are various detachable connection methods, not limited to threaded connection, snap-fit connection, etc. Through the detachable connection, it is convenient to remove and replace the mounting plate 62 when adapting to different motors to be tested. And the avoidance hole 621 is opened on the mounting plate 62, so that the setting of the avoidance hole 621 facilitates the motor to be tested to pass through the avoidance hole 621, so as to dock with the test motor 47 on the other side of the mounting plate 62. Furthermore, in order to enable the motor to be tested to be fastened and not shake at a specified position, the clamping structure includes a clamping portion located on the side of the mounting plate 62 facing away from the test motor 47, and the clamping portion has a movable stroke along the thickness direction of the mounting plate 62, so as to clamp the motor to be tested on the mounting plate 62. The setting of the clamping portion avoids the risk of the motor to be tested shaking when the motor to be tested and the test motor 47 are driven and connected, thereby causing the position of the motor to be tested to move randomly.
[0066] Further, in this embodiment, reference may be made to Figure 5 The pair of support seats 57 include a pair of support plates arranged vertically, two opposite connecting plates 49 arranged on one side of the pair of support plates, and the test motor 47 is arranged on the pair of support plates. Among them, in this embodiment, a mounting hole is opened on the pair of support plates for the test motor 47 to be clamped and fixedly installed. This installation method has a simple structure, is easy to process, has low precision and low cost. A clamping groove is provided on the opposite end surfaces of the two connecting plates 49, so that the mounting plate 62 can be detachably installed thereon. The installation method is obviously not limited to this. For example, it can also be a snap-fit connection. Then, the side wall thickness of the mounting plate 62 is small, and a clamping groove is opened on the connecting plate 49 correspondingly. The processing technology is simple, and it is convenient for processing and production without the need for other parts.
[0067] Furthermore, in order to make the mounting plate 62 and the counter bracket 57 more secure and easier to assemble and disassemble when installed together, a connecting hole is provided on the mounting plate 62, and a knob plunger 50 is provided in the connecting hole for fixing the mounting plate 62 on the connecting plate 49.
[0068] In addition, in order to accurately align the test motor 47 with the motor to be tested, in this embodiment, a guide positioning column 622 is provided on the mounting plate 62 to cooperate with the positioning hole provided on the motor to be tested, so that the motor to be tested and the mounting plate 62 are initially positioned, which makes it more convenient to align the test motor 47 with the motor to be tested later.
[0069] In addition, in this embodiment, the mounting plate 62 includes a plate body and a buffer pad 61 disposed on the side of the plate body facing away from the test motor 47. When the motor to be tested passes through the mounting plate 62 and is supported against the test motor 47, the front end of the motor to be tested will be close to one side of the mounting plate 62. In this embodiment, a buffer pad 61 is disposed on this side of the mounting plate 62, and the motor to be tested is close to the buffer pad 61 to avoid the risk of collision and damage between the motor to be tested and the mounting plate 62.
[0070] In addition, in this embodiment, the clamping portion includes the end of a telescopic rod of a clamping cylinder 58, and the clamping cylinder 58 is provided on the mounting plate 62, wherein the clamping cylinder 58 is arranged on the mounting plate 62, wherein the clamping cylinder 58 is a mechanical device for clamping a workpiece, and its main principle is to clamp the workpiece through air pressure, thereby completing various processing and handling tasks.
[0071] See also Figures 4 to 6 In this embodiment, in order to adapt to different motors to be tested, a plurality of mounting plates 62 are provided, and at least some of the mounting plates 62 have different sizes; a connecting block is provided on the main shaft of the test motor 47, and a plurality of the connecting blocks are provided, and at least some of the connecting blocks have different sizes; the mounting plates 62 correspondingly connected to the same test motor 47 form a connecting group with the connecting block, and different mounting plates 62 are selected and combined with the corresponding connecting blocks to form different connecting groups for installation of motors to be tested of different sizes.
[0072] In addition, in this embodiment, the motor to be tested is tested, and the motor testing device 100 further includes a circuit board, two handles 44 and two control buttons, wherein the two handles 44 are disposed on the support seat 57; two control buttons are disposed on the two handles 44, wherein one control button is electrically connected to the test motor 47 and the circuit board, and the other control button is electrically connected to the control element on the air path of the clamping cylinder 58 and the circuit board. In this way, the operator can make the test motor 47 test the motor to be tested by pressing the control button.
[0073] The specific implementation of the motor testing device 100 includes the following steps:
[0074] Step 1, make the test motor 47 and the motor under test to be supported. When the motor product under test is in the test station, the support handle 44 is manually held with both hands, and the front-to-back and left-to-right direction transfer is realized by the transfer mechanism 1, and the up-down direction transfer is realized by the lifting and rotating mechanism 2. The lifting and rotating mechanism 2 realizes the rotation in the axis direction extending in the up-down direction by rotating the connecting block 5, so that the support test mechanism 3 is moved to the front end of the test station, and the preliminary positioning is realized by manually aligning the tooling guide column 59 with the positioning hole of the motor product under test, so that the output shaft of the motor product under test is connected with the quick-change test connecting block 53, and the front end face of the motor product under test is close to the support buffer pad 61.
[0075] Step 2, clamp and position the motor under test and conduct a test. Manually control the button above a support handle 44 to control the clamping cylinder 58 to clamp the motor product under test to prevent the support test mechanism 3 from being separated from the motor product under test during the test. The in-place detection sensor 51 detects that the motor product under test is in place, and manually control the button above another support handle 44 to start the test; after the test is completed, manually control the button above a support handle 44 to control the clamping cylinder 58 to release the motor product under test, and hold the support handle 44 with both hands to return the support test mechanism 3 to the initial position.
[0076] Step 3, when the model of the motor under test needs to be changed, the support mechanism 42 needs to be replaced. Manually pull up the knob plunger 50 of the quick-change mounting plate 49 in the left and right directions respectively, then separate the mounting plate 62 upward from the mounting slot of the quick-change mounting plate 49, and manually force the quick-change test connection block 53 forward to separate the test fixed connection block 55. Since the quick-change test connection block 53 is connected to the test fixed connection block 55 through the spring plunger 54, it is very convenient to realize the plug-in and pull-out quick change in the front and back directions, and replace the corresponding mounting plate 62 and quick-change test connection block 53 according to the tooling corresponding to the product model of the motor under test.
[0077] The above description is only a preferred embodiment of the utility model, and does not limit the patent scope of the utility model. All equivalent structural changes made by using the contents of the utility model specification and drawings under the utility model concept, or directly / indirectly used in other related technical fields are included in the patent protection scope of the utility model.
Claims
1. A motor testing device, characterized in that: include: Transfer mechanism; as well as, The supporting mechanism comprises a supporting seat, the supporting seat can be moved to align with the motor to be tested, and is drivingly connected to the test motor arranged on the supporting seat, the supporting seat is movably installed relative to the transfer mechanism in at least one direction of the up-down direction, the left-right direction, and the front-back direction, wherein the transfer mechanism has a length direction, a width direction, and a vertical direction perpendicular to both the length direction and the width direction, the up-down direction is the vertical direction, the left-right direction is the length direction, and the front-back direction is the width direction; The pair of brackets can also be rotatably installed relative to the transfer mechanism along an axis extending in the up-down direction.
2. The motor testing device according to claim 1, characterized in that: The motor testing device also includes: A first connecting seat movably connected to the transfer mechanism, wherein the first connecting seat can move relative to the transfer mechanism along a first direction; A second connection seat movably connected to the first connection seat, wherein the second connection seat can move relative to the first connection seat along a second direction; a lifting and rotating mechanism rotatably connected to the second connecting seat, the lifting and rotating mechanism being rotatable relative to the second connecting seat along an axis extending in the up-down direction; and A support seat movably connected to the lifting and rotating mechanism, wherein the support seat can move relative to the lifting and rotating mechanism along a third direction; Among them, the first direction is one of the up-down direction, the left-right direction, and the front-back direction, the second direction is another one of the up-down direction, the left-right direction, and the front-back direction, and the third direction is the remaining one of the up-down direction, the left-right direction, and the front-back direction.
3. The motor testing device according to claim 2, characterized in that: A linear guide rail and a sliding block that cooperate with each other are respectively provided between the first connecting seat and the transfer mechanism; and / or, A linear bearing is arranged between the second connecting seat and the first connecting seat via a guide shaft; and / or, A guide shaft and a guide hole that cooperate with each other are respectively provided between the support seat and the lifting and rotating mechanism; and / or, The second connecting seat and the lifting and rotating mechanism are respectively provided with a bearing and a connecting block which is at least partially rotatably installed in the bearing.
4. The motor testing device according to claim 2, characterized in that: The lifting and rotating mechanism comprises: Two seat longitudinal beams are both extended in the up-down direction and spaced apart in the horizontal direction, and the supporting seats are movably mounted on the two seat longitudinal beams in the up-down direction; and, The connecting crossbeam is connected to the upper ends of the two seat longitudinal beams, and the connecting crossbeam is rotatably mounted on the second connecting seat along an axis extending in the up-down direction.
5. The motor testing device according to claim 1, characterized in that: The supporting mechanism further includes a quick-change clamping mechanism, and the quick-change clamping mechanism includes: A mounting plate is detachably mounted on the support seat, the test motor is mounted on the mounting plate, and a clearance hole is provided on the mounting plate for the spindle of the motor to be tested to pass through and is connected to the spindle of the test motor in a positioning and driving manner; and The clamping structure comprises a clamping part located on the side of the mounting plate facing away from the test motor, wherein the clamping part has a movable stroke along the thickness direction of the mounting plate and is used for clamping the motor to be tested on the mounting plate.
6. The motor testing device according to claim 5, characterized in that: The support seat comprises a vertical support plate, two opposite connecting plates arranged on one side of the support plate, the test motor is arranged on the support plate, and opposite end surfaces of the two connecting plates are provided with clamping grooves; Two opposite end edges of the mounting plate are clamped in the two clamping grooves.
7. The motor testing device according to claim 6, characterized in that: The connecting plate is provided with a connecting hole, and a knob plunger is provided in the connecting hole for fixing the mounting plate on the connecting plate.
8. The motor testing device according to claim 5, characterized in that: A guide positioning column is provided on the mounting plate to cooperate with a positioning hole provided on the motor to be tested for positioning; and / or, The mounting plate comprises a plate body and a buffer pad arranged on a side of the plate body facing away from the test motor; and / or, A clamping cylinder is arranged on the mounting plate, and the clamping portion comprises an end portion of a telescopic rod of the clamping cylinder.
9. The motor testing device according to claim 5, characterized in that: A plurality of mounting plates are provided, and at least some of the mounting plates have different sizes; A connecting block is provided on the main shaft of the test motor, and a plurality of connecting blocks are provided, and sizes of at least some of the connecting blocks are set to be different; The mounting plate and the connecting block correspondingly connected to the same test motor form a connection group, and different mounting plates and corresponding connecting blocks are selected to form different connection groups for installing motors to be tested of different sizes.
10. The motor testing device according to claim 5, characterized in that: The quick-change clamping mechanism also includes a clamping cylinder for clamping the motor to be tested on the mounting plate; The motor testing device also includes: Circuit boards; Two handles, disposed on the pair of brackets; and Two control buttons are arranged on the two handles, wherein one control button is electrically connected to the test motor and the circuit board, and the other control button is electrically connected to a control element on the air path where the clamping cylinder is located and the circuit board.