Part quality management data entry device
Through the use of long brush rollers to clean the surface and belt conveyor to promote the design of parts by using long brush rollers in the enrollment of part quality management data, it solves the problem of influence scanning on the surface impurities of the parts, and realizes efficient data entry and quality detection. Consumption and cost.
Patent Information
- Application Number
- CN202421082739.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-17
AI Technical Summary
When the existing part quality management data entry device scans the identification of the part surface, the part surface may be covered with granular impurities such as dust and metal powder, which will affect the scanning work.
Design a component quality management data entry device including the device subject and the belt conveyor, clean the surface of the parts through the second motor driving long brush roller, remove the oil dirt mixture and granular impurities, and use the belt conveyor to pass the belt conveyor machine The cooperation with the push wheel ensures that parts can smoothly enter the code sweepper and quality detection device.
Effectively remove impurities and oil pollution on the surface of the parts, improve the scanning success rate of the code scanner, ensure the accuracy and efficiency of quality detection, and reduce energy consumption and cost.
Smart Images
Figure CN222420957U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of parts processing, in particular to a parts quality management data entry device. Background Art
[0002] When mass-produced parts are undergoing quality inspection, data entry is usually performed using labels, codes, and other identification methods to facilitate subsequent traceability. The part quality management data entry device is a device based on part identification, part quality inspection, and quality data entry. It first uses a barcode scanning device to scan identification labels, codes, and other identification marks that have been sprayed, laser engraved, or processed on the surface of the part. It then uses a three-dimensional dimension measuring instrument, a flaw detector, and other inspection devices to inspect the part's size specifications, presence of hidden flaws, and other quality parameters. The inspection structure is then entered into the information file of the part's identification.
[0003] When the existing parts quality management data entry device scans the mark on the surface of the part, since the part has just been processed, its surface may be covered with granular impurities such as dust and metal powder, or even dirt mixed with liquids such as lubricating oil, cutting fluid, and water, which can easily cover part of the mark or even the entire mark, thus affecting the scanning work. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide a parts quality management data entry device to solve the technical problems mentioned in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a parts quality management data entry device, comprising a device body and a belt conveyor, a bracket is connected above the outer surface of the device body and above the back, and a push wheel passes through the top of the bracket, one end of the push wheel and the outer surface of the belt conveyor are connected to a bevel gear, a second motor is installed on the outer surface of the bracket, and a long-haired brush roller is connected to the output end of the second motor.
[0006] By adopting the above technical solution, the second motor drives the long-haired brush roller to rotate after starting, thereby cleaning the surface of the parts and removing the oil and dirt mixture and granular impurities on the surface, so as to facilitate the subsequent scanner to scan the identification of the parts. While conveying the parts, the belt conveyor uses four bevel gear meshing transmission to make the two push wheels rotate in opposite directions. After the push wheels rotate in opposite directions, they push the parts in the direction of the ceiling and the mounting seat, avoiding the friction between the long-haired brush roller and the parts when rotating, pushing the parts away from the ceiling, resulting in the parts being unable to enter the ceiling. The power of the push wheels comes from the belt conveyor, and there is no need to install an additional motor, thereby reducing energy consumption and costs.
[0007] Furthermore, the push wheel is in a cross shape and is rotatably connected to the bracket.
[0008] By adopting the above technical solution, the push wheels rotate towards each other and push the parts in the direction of the ceiling and the mounting seat, thereby preventing the friction between the long-haired brush roller and the parts from pushing the parts away from the ceiling when the long-haired brush roller rotates, causing the parts to be unable to enter the ceiling.
[0009] Furthermore, the long-haired brush roller is rotatably connected to the bracket.
[0010] By adopting the above technical solution, after the second motor is started, it drives the long-haired brush roller to rotate, thereby cleaning the surface of the part and removing the oil and dirt mixture and granular impurities on the surface, thereby facilitating the subsequent scanner to scan the part's identification.
[0011] Furthermore, two push wheels are provided, and the two push wheels are symmetrically distributed.
[0012] By adopting the above technical solution, two push wheels are provided to push the parts, thereby avoiding the phenomenon that the parts stop or move backward due to the friction between the long-haired brush roller and the parts.
[0013] Furthermore, four bevel gears are provided, and two bevel gears are respectively fixed to the bottom ends of the two push wheels, and the other two bevel gears are respectively fixed to the outer surface and the back of the belt conveyor.
[0014] By adopting the above technical solution, the belt conveyor can make the two push wheels rotate towards each other through the meshing transmission of four bevel gears while conveying parts. The power of the push wheels comes from the belt conveyor, and there is no need to install additional motors, which reduces energy consumption and costs.
[0015] Furthermore, a first motor is installed on one side of the outer surface of the device body, and the belt conveyor is connected to the output end of the first motor. A ceiling and a mounting seat are respectively connected to one side of the top of the device body, and a barcode scanner is installed above the inside of the ceiling.
[0016] By adopting the above technical solution, the staff installs quality inspection devices such as three-dimensional dimension measuring instruments or flaw detectors in the mounting base, and then starts the first motor, the second motor, the barcode scanner and the quality inspection device in the mounting base. After the first motor is started, the output end drives the belt conveyor to operate, thereby transporting the parts. After that, the parts first enter the ceiling to be identified by the barcode scanner, and then enter the mounting base to be scanned by the quality inspection device for three-dimensional dimensions, flaw detection and other inspections. After the quality inspection is completed, the data is entered into the system and corresponds to the identification on the surface of the part.
[0017] Furthermore, a plurality of rollers are arranged on the upper part of the device body, and the plurality of rollers on the upper part of the device body are distributed equidistantly.
[0018] By adopting the above technical solution, the belt conveyor is supported by setting up multiple rollers, so as to avoid the belt conveyor being subjected to large pressure for a long time due to excessive weight of parts, thereby aggravating the tensile deformation phenomenon.
[0019] Furthermore, a guide plate is connected between the ceiling and the mounting seat, and the guide plate is made of aluminum alloy material.
[0020] By adopting the above technical solution, the parts are guided by the guide plate to first enter the ceiling to be identified by the barcode scanner, and then enter the mounting seat to be scanned by the quality inspection device for three-dimensional dimensions, flaw detection and other inspections, thereby avoiding the deviation of the parts that causes the barcode scanner and quality inspection to be unable to scan and inspect the parts.
[0021] Furthermore, two guide plates are provided, and the two guide plates are arranged in a mirror image.
[0022] By adopting the above technical solution, the two guide plates are set to enable the parts to correspond to the barcode scanner and the quality inspection device, thereby avoiding the deviation of the parts that causes the barcode scanner and the quality inspection device to be unable to scan and inspect the parts.
[0023] In summary, the utility model mainly has the following beneficial effects:
[0024] The utility model is provided with a belt conveyor, a push wheel, a second motor, a long-haired brush roller and a bevel gear. After the second motor is started, it drives the long-haired brush roller to rotate, thereby cleaning the surface of the parts and removing the oil and dirt mixture and granular impurities on the surface, so as to facilitate the subsequent scanning of the identification of the parts by the scanner. While the belt conveyor is conveying the parts, the two push wheels are rotated towards each other through the meshing transmission of four bevel gears. After the push wheels rotate towards each other, they push the parts in the direction of the ceiling and the mounting seat, so as to avoid the friction between the long-haired brush roller and the parts when rotating, pushing the parts away from the ceiling, resulting in the parts being unable to enter the ceiling. The power of the push wheel comes from the belt conveyor, and there is no need to install an additional motor, thereby reducing energy consumption and cost; it is convenient to clean the surface of the parts to avoid dirt affecting the subsequent scanning and recognition. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of the utility model;
[0026] Figure 2 It is a side structural schematic diagram of the utility model;
[0027] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model;
[0028] Figure 4 It is a schematic diagram of the structure of the belt conveyor of the utility model.
[0029] In the figure: 1. Device body; 2. Ceiling; 3. Barcode scanner; 4. Mounting base; 5. First motor; 6. Belt conveyor; 7. Guide plate; 8. Bracket; 9. Push wheel; 10. Second motor; 11. Long-haired brush roller; 12. Bevel gear. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0031] The following describes an embodiment of the utility model based on its overall structure.
[0032] Embodiment 1:
[0033] A parts quality management data entry device, such as Figure 1-Figure 4 As shown, it includes a device body 1 and a belt conveyor 6. A bracket 8 is connected to the upper part of the outer surface and the upper part of the back of the device body 1. A push wheel 9 runs through the top of the bracket 8. The push wheel 9 is in a "cross" shape. The push wheel 9 is rotatably connected to the bracket 8. Two push wheels 9 are provided. The two push wheels 9 are symmetrically distributed. After the push wheels 9 rotate in opposite directions, they push the parts in the direction of the ceiling 2 and the mounting seat 4 to avoid the friction between the long-haired brush roller 11 and the parts when it rotates, pushing the parts away from the ceiling 2, resulting in the parts being unable to enter the ceiling 2; one end of the push wheel 9 and the outer surface of the belt conveyor 6 are connected to a bevel gear 12. The bevel gear 12 is provided with four, two A bevel gear 12 is fixed to the bottom end of the two push wheels 9, and the other two bevel gears 12 are fixed to the outer surface and the back of the belt conveyor 6. While conveying the parts, the belt conveyor 6 makes the two push wheels 9 rotate towards each other through the meshing transmission of the four bevel gears 12; a second motor 10 is installed on the outer surface of the bracket 8, and a long-haired brush roller 11 is connected to the output end of the second motor 10. The long-haired brush roller 11 is rotatably connected to the bracket 8. After the second motor 10 is started, the long-haired brush roller 11 is driven to rotate, thereby cleaning the surface of the parts and removing the oil and dirt mixture and granular impurities on the surface, so as to facilitate the subsequent barcode scanner 3 to scan the identification of the parts.
[0034] See also Figure 1-Figure 4In the above embodiment, a first motor 5 is installed on one side of the outer surface of the device body 1, and the belt conveyor 6 is connected to the output end of the first motor 5. After the first motor 5 is started, the output end drives the belt conveyor 6 to operate, thereby conveying the parts; the top side of the device body 1 is respectively connected to the ceiling 2 and the mounting seat 4, and the staff installs the quality inspection device such as the three-dimensional dimension measuring instrument or the flaw detector in the mounting seat 4; a barcode scanner 3 is installed above the ceiling 2, and the parts first enter the ceiling 2 and are identified by the barcode scanner 3; a plurality of rollers are arranged above the inside of the device body 1, and the plurality of rollers above the inside of the device body 1 are equidistantly distributed to support the belt conveyor 6 to prevent the belt conveyor 6 from being subjected to long-term large pressure due to excessive weight of the parts, thereby aggravating the tensile deformation phenomenon.
[0035] Embodiment 2:
[0036] Based on the above embodiment 1, refer to Figure 1-Figure 3 A guide plate 7 is connected between the ceiling 2 and the mounting seat 4. The guide plate 7 is made of aluminum alloy. Two guide plates 7 are provided. The two guide plates 7 are mirror-set. The parts are guided by the guide plates 7 to avoid the deviation of the parts, which causes the scanner 3 and the quality inspection to be unable to scan and inspect the parts.
[0037] The implementation principle of the utility model is as follows: first, the staff installs a quality detection device such as a three-dimensional dimension measuring instrument or a flaw detector in the mounting seat 4, and then the staff turns on the first motor 5, the second motor 10, the barcode scanner 3 and the quality detection device in the mounting seat 4;
[0038] After the processing equipment has finished processing the parts, the parts are directly transported to the belt conveyor 6 through the conveying device. After the first motor 5 is started, the output end drives the belt conveyor 6 to operate, thereby transporting the parts. After the second motor 10 is started, it drives the long-haired brush roller 11 to rotate, thereby cleaning the surface of the parts and removing the oil and dirt mixture and granular impurities on the surface, so as to facilitate the subsequent scanner 3 to scan the identification of the parts. While conveying the parts, the belt conveyor 6 drives the two push wheels 9 to rotate in opposite directions through the meshing transmission of four bevel gears 12. After the push wheels 9 rotate in opposite directions, they push the parts in the direction of the ceiling 2 and the mounting seat 4 to avoid the friction between the long-haired brush roller 11 and the parts when rotating, which pushes the parts away from the ceiling 2, resulting in the phenomenon that the parts cannot enter the ceiling 2;
[0039] Of course, the staff can install pipeline nozzles such as water spray and cleaning agent spray above the long-haired brush roller 11 to increase the cleaning efficiency with the long-haired brush roller 11, and the belt conveyor 6 can use a mesh belt conveyor to leak the sewage under cleaning;
[0040] Afterwards, the part is guided by the guide plate 7 and first enters the ceiling 2 to be identified and marked by the scanner 3, and then enters the mounting seat 4 to be scanned by the quality inspection device for three-dimensional size, flaw detection and other inspections. The setting of the guide plate 7 enables the part to correspond to the scanner 3 and the quality inspection device to avoid the deviation of the part causing the scanner 3 and the quality inspection to be unable to scan and inspect the part. After the quality inspection is completed, the data is entered into the system to correspond to the mark on the surface of the part.
[0041] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. A parts quality management data entry device, comprising a device body (1) and a belt conveyor (6), characterized in that: A bracket (8) is connected above the outer surface and the back of the device body (1), and a push wheel (9) is passed through the top of the bracket (8). One end of the push wheel (9) and the outer surface of the belt conveyor (6) are connected to a bevel gear (12). A second motor (10) is installed on the outer surface of the bracket (8), and a long-haired brush roller (11) is connected to the output end of the second motor (10).
2. The parts quality management data entry device according to claim 1, characterized in that: The push wheel (9) is in a "cross" shape, and the push wheel (9) is rotatably connected to the bracket (8).
3. The parts quality management data entry device according to claim 1, characterized in that: The long-haired brush roller (11) is rotatably connected to the bracket (8).
4. The parts quality management data entry device according to claim 1, characterized in that: Two push wheels (9) are provided, and the two push wheels (9) are symmetrically distributed.
5. The parts quality management data entry device according to claim 4, characterized in that: Four bevel gears (12) are provided, and two bevel gears (12) are respectively fixed to the bottom ends of the two push wheels (9), and the other two bevel gears (12) are respectively fixed to the outer surface and the back of the belt conveyor (6).
6. The parts quality management data entry device according to claim 1, characterized in that: A first motor (5) is installed on one side of the outer surface of the device body (1), and a belt conveyor (6) is connected to the output end of the first motor (5). A ceiling (2) and a mounting seat (4) are respectively connected to one side of the top of the device body (1), and a barcode scanner (3) is installed above the interior of the ceiling (2).
7. The parts quality management data entry device according to claim 6, characterized in that: A plurality of rollers are arranged on the upper part of the device body (1), and the plurality of rollers on the upper part of the device body (1) are distributed at equal intervals.
8. The parts quality management data entry device according to claim 6, characterized in that: A guide plate (7) is connected between the ceiling (2) and the mounting seat (4), and the guide plate (7) is made of aluminum alloy material.
9. The parts quality management data entry device according to claim 8, characterized in that: Two guide plates (7) are provided, and the two guide plates (7) are arranged in a mirror image.