Network transformer coil finished product shaping mechanism

By designing integrated line packaging finished products, the network transformers of the network transformer line packaging finished plastic surgery mechanism with the tail line twisting component, the efficiency of low efficiency and high cost caused by the dispersing sequence of the existing technology in the existing technology. Automationing plastic surgery has improved production efficiency and economic benefits.

CN222421634UActive Publication Date: 2025-01-28ZHUHAI HENGNUO SCI & TECH CO LTD
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Patent Information

Application Number
CN202323522979.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-23
Publication Date
2025-01-28
Estimated Expiration
2033-12-23

AI Technical Summary

Technical Problem

In the prior art, the plastic shaping, tapping, soldering, dispensing and discharge plastic shaping processes of network transformer wire packs are scattered on different equipment, resulting in low efficiency, high labor costs and equipment costs, and affecting the economic benefits of the enterprise.

Method used

The finished plastic surgery mechanism of the network transformer line is designed, and the line -packaged finished feed component and tail line twisting component are integrated. Through the cylinder driver, transmission screw and motor drive, etc. Automatic linkage of point replenishment and tail line twisted.

Benefits of technology

The automation of the front line of the production of the finished product of the line package, improved production efficiency, reduced the cost of labor and equipment, and improved the economic benefits of the enterprise.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222421634U_ABST
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Abstract

The utility model aims to provide the finished product shaping mechanism for the network transformer coil, which can be used for shaping the wire legs of the magnetic ring coil before the finished product is discharged. The coil finished product taking device comprises a coil finished product taking assembly and a coil finished product tail wire twisting assembly, wherein the coil finished product taking assembly is adaptively, correspondingly and movably arranged on one side of the coil finished product tail wire twisting assembly. The utility model is applicable to the field of production and processing of network transformer magnet ring coils.
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Description

Technical Field

[0001] The utility model relates to a network transformer wire package finished product shaping mechanism. Background Art

[0002] In the manufacturing process of network transformers, the magnetic ring wire package needs to be cut, soldered, and glued. For wire packages with some specific requirements, the wire legs need to be shaped after the winding is completed, and then the taps need to be cut, soldered, and glued, and finally the wire legs need to be shaped again. At present, in order to achieve the above-mentioned shaping, tap cutting, soldering, glue dispensing, and shaping of the wire package, it is necessary to use a separate wire leg shaping equipment to complete the wire leg shaping of the completed winding wire package first, and then manually transport the wire package to the tap cutting equipment, soldering equipment, glue dispensing equipment and another wire leg shaping equipment to complete the tap cutting, soldering, glue dispensing and final wire leg shaping of the wire package in turn. The entire wire package processing process is completed by different equipment separately, which greatly affects efficiency. At the same time, labor costs and the costs of each individual equipment also greatly affect the economic benefits of the enterprise. Therefore, a network transformer wire package processing equipment is needed that integrates the five processes of network transformer wire package shaping, tap cutting, soldering, gluing and discharge shaping. Therefore, it is necessary to design a network transformer wire package finished product shaping mechanism that matches the network transformer wire package processing equipment and can shape the wire feet of the magnetic ring wire package before the finished product is discharged. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a network transformer wire package finished product shaping mechanism which can shape the wire feet of the magnetic ring wire package before the finished product is discharged.

[0004] The technical solution adopted by the utility model is: the utility model includes a wire package finished product picking component and a wire package finished product tail wire twisting component, the wire package finished product picking component includes a finished product picking X-direction pushing cylinder, a finished product picking X-direction track, a finished product picking X-direction moving part, a finished product picking Y-direction driving motor, a finished product picking Y-direction transmission screw, a finished product picking Y-direction moving part, a finished product picking pneumatic wire clamping claw and a finished product picking pneumatic wire brush, the finished product picking X-direction pushing cylinder and the finished product picking X-direction track are respectively adapted and arranged on an external machine platform, and the finished product picking X-direction moving part is adapted to move The finished product picking material is movably arranged on the finished product picking material X-direction track and is transmission-connected to the output end of the finished product picking material X-direction pushing cylinder; the finished product picking material Y-direction driving motor is adapted and fixedly arranged on the finished product picking material X-direction moving part; the finished product picking material Y-direction moving part is movably arranged on the finished product picking material X-direction moving part through the finished product picking material Y-direction moving track and is transmission-connected to the finished product picking material Y-direction driving motor through the finished product picking material Y-direction transmission screw; the finished product picking material pneumatic wire clamping claw and the finished product picking material pneumatic wire tidying brush are adapted and arranged in parallel on the finished product picking material Y-direction moving part.

[0005] The finished product tail wire twisting assembly of the wire package includes a finished product tail wire twisting support plate, a finished product tail wire twisting opening and closing push cylinder, a finished product tail wire twisting opening and closing push linkage plate, a finished product tail wire twisting hollow shaft motor and a finished product tail wire twisting linkage opening and closing clamp. The finished product tail wire twisting support plate is adapted and fixedly arranged on an external machine platform, the finished product tail wire twisting opening and closing push cylinder is adapted and fixedly arranged on the finished product tail wire twisting support plate, the finished product tail wire twisting opening and closing push linkage plate is adapted and connected to the output end of the finished product tail wire twisting opening and closing push cylinder, the finished product tail wire twisting hollow shaft motor is adapted and fixedly arranged on the top of the finished product tail wire twisting support plate through a twisting motor mounting piece, and the finished tail wire A rotating output connecting rod is adapted for transmission and inserted on the twisting hollow shaft motor, and the finished product tail line twisting linkage opening and closing clamping claw is adapted for linkage connection to the head end of the rotating output connecting rod, and the end of the transmission with the rotating output connecting rod is adapted for rotation connection to the finished product tail line twisting opening and closing push linkage plate, and the rear section of the transmission with the rotating output connecting rod is adapted for supporting a finished product tail line twisting opening and closing reset spring, and the finished product tail line twisting opening and closing reset spring is adapted for configuration between the finished product tail line twisting opening and closing push linkage plate and the finished product tail line twisting hollow shaft motor, and the finished product material taking pneumatic wire clamping claw and the finished product material taking pneumatic wire sorting brush are adapted for movably placing on one side of the finished product tail line twisting linkage opening and closing clamping claw.

[0006] Beneficial effect: In the utility model, the finished product picking X-direction pushing cylinder drives the finished product picking X-direction moving part to move horizontally in the X-direction on the finished product picking X-direction track, and the finished product picking Y-direction driving motor drives the finished product picking Y-direction moving part to move horizontally in the Y-direction through the finished product picking Y-direction transmission screw, thereby realizing the X-direction and Y-direction horizontal linkage of the finished product picking pneumatic wire clamping claw and the finished product picking pneumatic wire brush;

[0007] The finished product tail line twisting opening and closing pushing cylinder drives the rotating output connecting rod to perform a push-pull reciprocating action through the finished product tail line twisting opening and closing pushing linkage plate. When the rotating output connecting rod is pulled, it drives the finished product tail line twisting linkage opening and closing clamping claw to close, and when the rotating output connecting rod is pushed, it drives the finished product tail line twisting linkage opening and closing clamping claw to open. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 It is a schematic diagram of the overall structure of the utility model. DETAILED DESCRIPTION

[0009] like Figure 1 As shown, the utility model includes a wire package finished product picking component and a wire package finished product tail twisting component, the wire package finished product picking component includes a finished product picking X-direction pushing cylinder 811, a finished product picking X-direction track 812, a finished product picking X-direction moving part 813, a finished product picking Y-direction driving motor 814, a finished product picking Y-direction transmission screw 815, a finished product picking Y-direction moving part 816, a finished product picking pneumatic wire clamping claw 817 and a finished product picking pneumatic wire brush 818, the finished product picking X-direction pushing cylinder 811 and the finished product picking X-direction track 812 are respectively adapted to be arranged on the external machine platform, and the finished product picking X-direction moving part 813 is adapted to be movable It is arranged on the finished material picking X-direction track 812 and is transmission connected to the output end of the finished material picking X-direction pushing cylinder 811, the finished material picking Y-direction driving motor 814 is adapted and fixedly arranged on the finished material picking X-direction moving part 813, the finished material picking Y-direction moving part 816 is adapted and movably arranged on the finished material picking X-direction moving part 813 through the finished material picking Y-direction moving track 8161 and is transmission connected to the finished material picking Y-direction driving motor 814 through the finished material picking Y-direction transmission screw 815, the finished material picking pneumatic wire clamping claw 817 and the finished material picking pneumatic wire brush 818 are adapted and arranged in parallel on the finished material picking Y-direction moving part 816.

[0010] The finished material picking X-direction pushing cylinder 811 drives the finished material picking X-direction moving part 813 to move horizontally in the X-direction on the finished material picking X-direction track 812, and the finished material picking Y-direction driving motor 814 drives the finished material picking Y-direction moving part 816 to move horizontally in the Y-direction through the finished material picking Y-direction transmission screw 815, thereby realizing the X-direction and Y-direction horizontal linkage of the finished material picking pneumatic wire clamping claw 817 and the finished material picking pneumatic wire management brush 818.

[0011] The finished product tail wire twisting assembly of the wire package includes a finished product tail wire twisting support plate 821, a finished product tail wire twisting opening and closing push cylinder 822, a finished product tail wire twisting opening and closing push linkage plate 823, a finished product tail wire twisting hollow shaft motor 824 and a finished product tail wire twisting linkage opening and closing clamp 825, the finished product tail wire twisting support plate 821 is adapted and fixedly arranged on an external machine, the finished product tail wire twisting opening and closing push cylinder 822 is adapted and fixedly arranged on the finished product tail wire twisting support plate 821, the finished product tail wire twisting opening and closing push linkage plate 823 is adapted and connected to be arranged on the output end of the finished product tail wire twisting opening and closing push cylinder 822, and the finished product tail wire twisting hollow shaft motor 824 is adapted and fixedly arranged on the top of the finished product tail wire twisting support plate 821 through the twisting motor mounting piece 8241 The finished product tail line twisting hollow shaft motor 824 is adapted to be driven and inserted with a rotating output connecting rod, the finished product tail line twisting linkage opening and closing clamping claw 825 is adapted to be linked and connected to the head end of the rotating output connecting rod, the end of the rotating output connecting rod is adapted to be rotatably connected to the finished product tail line twisting opening and closing push linkage plate 823, the rear section of the transmission with the rotating output connecting rod is adapted to be equipped with a finished product tail line twisting opening and closing reset spring 8242, the finished product tail line twisting opening and closing reset spring 8242 is adapted to be configured between the finished product tail line twisting opening and closing push linkage plate 823 and the finished product tail line twisting hollow shaft motor 824, the finished product material picking pneumatic wire clamping claw 817 and the finished product material picking pneumatic wire brush 818 are adapted to be movably placed on one side of the finished product tail line twisting linkage opening and closing clamping claw 825.

[0012] The finished product tail line twisting opening and closing pushing cylinder 822 drives the rotating output connecting rod to perform a push-pull reciprocating action through the finished product tail line twisting opening and closing pushing linkage plate 823. When the rotating output connecting rod is pulled, it drives the finished product tail line twisting linkage opening and closing clamping claw 825 to close, and when the rotating output connecting rod is pushed, it drives the finished product tail line twisting linkage opening and closing clamping claw 825 to open.

[0013] The external fixture delivers the magnetic ring wire package to the unloading station of the external wire package processing equipment, and the finished product pneumatic wire clamping claw 817 and the finished product pneumatic wire brush 818 are driven to the bottom of the wire package tap at the same time, and the external fixture releases the clamping of the wire package tap. At this time, the finished product pneumatic wire clamping claw 817 and the finished product pneumatic wire brush 818 clamp the right tail wire of the wire package tap, and then drive the wire package tap to move to the finished product tail wire twisting linkage opening and closing clamp 825, and the finished product tail wire twisting linkage opening and closing The clamping jaw 825 clamps the tail wire growing out of the wire package tap on the right side of the finished product material picking pneumatic wire clamping jaw 817 and the finished product material picking pneumatic wire management brush 818. While the finished product material picking pneumatic wire clamping jaw 817 and the finished product material picking pneumatic wire management brush 818 clamp the tail wire, they move away from the finished product tail wire twisting linkage opening and closing clamping jaw 825. At the same time, the finished product tail wire twisting linkage opening and closing clamping jaw 825 rotates to twist and shape the tail wire. After the twisting and shaping of the tail wire is completed, the finished product tail wire twisting linkage opening and closing clamping jaw 825 releases the tail wire.

[0014] The utility model is suitable for the field of production and processing of magnetic ring wire packages of network transformers.

Claims

1. The network transformer wire package finished product shaping mechanism is characterized by: The invention comprises a wire package finished product picking component and a wire package finished product tail wire twisting component, wherein the wire package finished product picking component is adapted to be movably arranged on one side of the wire package finished product tail wire twisting component, the wire package finished product picking component comprises a finished product picking X-direction pushing cylinder (811), a finished product picking X-direction track (812), a finished product picking X-direction moving part (813), a finished product picking Y-direction driving motor (814), a finished product picking Y-direction transmission lead screw (815), a finished product picking Y-direction moving part (816), a finished product picking pneumatic wire clamping claw (817) and a finished product picking pneumatic wire brush (818), the finished product picking X-direction pushing cylinder (811) and the finished product picking X-direction track (812) are respectively adapted to be arranged on an external machine platform, the finished product picking X-direction moving part (813) ) is adaptively arranged on the finished material picking X-direction track (812) and is transmission-connected to the output end of the finished material picking X-direction pushing cylinder (811); the finished material picking Y-direction driving motor (814) is adaptively and fixedly arranged on the finished material picking X-direction moving member (813); the finished material picking Y-direction moving member (816) is adaptively arranged on the finished material picking X-direction moving member (813) through the finished material picking Y-direction moving track (8161) and is transmission-connected to the finished material picking Y-direction driving motor (814) through the finished material picking Y-direction driving screw (815); the finished material picking pneumatic wire clamping claw (817) and the finished material picking pneumatic wire brush (818) are adaptively and arranged in parallel on the finished material picking Y-direction moving member (816).

2. The network transformer wire package finished product shaping mechanism according to claim 1 is characterized in that: The finished product tail wire twisting assembly comprises a finished product tail wire twisting support plate (821), a finished product tail wire twisting opening and closing pushing cylinder (822), a finished product tail wire twisting opening and closing pushing linkage plate (823), a finished product tail wire twisting hollow shaft motor (824) and a finished product tail wire twisting linkage opening and closing clamping claw (825); the finished product tail wire twisting support plate (821) is adapted and fixedly arranged on an external machine platform; the finished product tail wire twisting opening and closing pushing cylinder (822) is adapted and fixedly arranged on the finished product tail wire twisting support plate (821); the finished product tail wire twisting opening and closing pushing linkage plate (823) is adapted and connectedly arranged on the output end of the finished product tail wire twisting opening and closing pushing cylinder (822); and the finished product tail wire twisting hollow shaft motor (824) is adapted and fixedly arranged on the top of the finished product tail wire twisting support plate (821) through a twisting motor mounting member (8241). The finished product tail line twisting hollow shaft motor (824) is adapted to be driven and inserted with a rotating output connecting rod, the finished product tail line twisting linkage opening and closing clamping claw (825) is adapted to be linked and connected to the head end of the rotating output connecting rod, the end of the transmission with the rotating output connecting rod is adapted to be rotatably connected to the finished product tail line twisting opening and closing push linkage plate (823), the rear section of the transmission with the rotating output connecting rod is adapted to be equipped with a finished product tail line twisting opening and closing reset spring (8242), the finished product tail line twisting opening and closing reset spring (8242) is adapted to be arranged between the finished product tail line twisting opening and closing push linkage plate (823) and the finished product tail line twisting hollow shaft motor (824), the finished product material taking pneumatic wire clamping claw (817) and the finished product material taking pneumatic wire brush (818) are adapted to be movably placed on one side of the finished product tail line twisting linkage opening and closing clamping claw (825).