Clamping structure for chip capacitor processing
Through the design of a multi -part clamping structure, the problem of unable to adapt to different size patch capacitors in the existing technologies can be solved. Essence
Patent Information
- Application Number
- CN202421074973.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The existing clamping structures for chip capacitor processing cannot adapt to different sizes of chip capacitors, which limits the versatility of the clamping structure and increases the cost and time of replacing or adjusting the clamping structure.
Design a clamp structure that includes the clamp structure of the base, supporting parts, clip holdings, adjustment parts, guidelines, and locking parts. The nut rotates to achieve a stable holding of different size patch capacitors.
The holding structure can adapt to different sizes of patch capacitors, improve the accuracy and stability of the clamp, simplify the adjustment process, reduce the replacement and adjustment costs, and improve the processing efficiency.
Smart Images
Figure CN222421674U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor processing equipment, in particular to a clamping structure for processing chip capacitors. Background Art
[0002] Chip capacitors, also known as monolithic ceramic capacitors, are a commonly used electronic component. They are made of ceramic dielectric diaphragms with printed electrodes that are offset and stacked. After high-temperature sintering, ceramic chips are formed, and then metal layers are sealed on both ends of the chip to form a monolithic structure. Its processing process includes capacitor production, pin processing, pin insertion into the bottom plate pin hole, and pin bending. In the overall production, processing and testing process of chip capacitors, the clamping equipment plays a vital role. The clamping equipment is used to stably clamp and position the chip capacitor for subsequent processing and testing. In particular, the flat pin design is mainly intended to prevent the chip capacitor from tipping over during horizontal placement, which also puts higher stability requirements on the clamping structure.
[0003] Currently, most of the clamping structures used for chip capacitor processing on the market have a limited adjustment range and cannot adapt to chip capacitors of different sizes, which limits the versatility of the clamping structure, increases the cost and time of replacing or adjusting the clamping structure for different capacitors, and brings inconvenience to people's use. Utility Model Content
[0004] The purpose of the utility model is to provide a clamping structure for processing chip capacitors to solve the problem that the clamping structure mentioned in the background technology cannot adapt to chip capacitors of different sizes. To achieve the above purpose, the utility model provides the following technical solution: a clamping structure for processing chip capacitors, comprising a base, the bottom of the base is fixedly connected to the top of the support, and the inner wall of the base is threadedly connected to the outer wall of the clamping member away from the two ends.
[0005] One end of the clamping member is fixedly connected to one side of the adjusting member, the outer wall of the clamping member close to one end is rotatably connected to the inner wall of the guide member, and the outer wall of the adjusting member is movably abutted against the inner wall of the locking member.
[0006] Preferably, the base is composed of feet, support columns, fixed plates and reinforcement plates, and the number of feet mixed into the support columns is four, the number of the fixing plates and reinforcement plates is two, and the tops of the four feet are fixedly connected to the bottoms of the four support columns, respectively, the tops of the four support columns are fixedly connected to the bottoms of the two fixing plates near the front and rear sides, respectively, and the inner walls of the two fixing plates near the front side are fixedly connected to the outer walls on both sides of one of the reinforcement plates, the inner walls of the two fixing plates near the rear side are fixedly connected to the outer walls on both sides of the other reinforcement plate, and sliding grooves are opened at the centers of the two fixing plates.
[0007] Preferably, the support member includes a connecting plate, a supporting plate, a threaded column, a toggle plate, a tray and a chip capacitor, and the number of the connecting plates is two, the back and front sides of the two connecting plates are respectively fixedly connected to the front and back sides of the supporting plate, and the inner wall of the support plate is threadedly connected to the outer wall of the threaded column, the bottom of the threaded column is fixedly connected to the top of the toggle plate, and the top of the threaded column is fixedly connected to the bottom of the tray, the top of the tray is movably abutted against the bottom of the chip capacitor, and the tops of the two connecting plates are respectively fixedly connected to the bottoms of the two reinforcing plates.
[0008] Preferably, the clamping member is composed of an adjusting rod, a limit block and a clamping block, and the number of the adjusting rods, the limit block and the clamping block is four. The outer walls of the four adjusting rods away from the two ends are provided with threads, and the interiors of the four clamping blocks are provided with limit grooves. One end of the four adjusting rods is respectively fixedly connected to one side of the limit block, and the outer walls of the four limit blocks are respectively movably abutted against the inner walls of the four limit grooves, wherein the outer walls of the two adjusting rods close to the bottom away from the two ends are respectively threadedly connected to the inner walls of the two fixed plates.
[0009] Preferably, the adjusting member includes an adjusting disk, a fixed column and a limit disk, and the number of the adjusting disk, the fixed column and the limit disk is four, one side of the four adjusting disks is respectively fixedly connected to one side of the four fixed columns, and the other side of the four fixed columns is respectively fixedly connected to one side of the four limit disks, and the other side of the four limit disks is respectively fixedly connected to one end of the four adjusting rods away from the limit block.
[0010] Preferably, the guide member is composed of two moving blocks and four sliding blocks, and a sliding block is respectively provided on the front and rear sides of the two moving blocks, the outer walls of the four sliding blocks are slidably connected to the inner walls of the sliding groove, and the inner walls of the two moving blocks are respectively rotatably connected to the outer walls of two of them near one end of the top adjustment rod.
[0011] Preferably, the locking member includes a connecting block, a threaded rod, a rotating disk and a locking nut, and the number of the connecting blocks is four, the number of the threaded rod, the rotating disk and the locking nut are two each, and two connecting blocks, a threaded rod, a rotating disk and a locking nut form a group, the inner walls of the two groups of connecting blocks are threadedly connected to the outer wall of the threaded rod, and the bottom ends of the two groups of threaded rods are fixedly connected to the top of the rotating disk, the outer walls of the two groups of threaded rods close to the top are threadedly connected to the inner wall of the locking nut, and the inner walls of the four connecting blocks are movably abutted against the outer walls of the four limit disks respectively.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] In the utility model, the threaded column is driven to rotate and rise in the support plate by rotating the dial. When the threaded column rises and falls, the tray will also rise and fall accordingly to support the chip capacitor that needs to be fixed. The rotating adjustment disk drives the fixing column and the limit disk to rotate together, and then drives the adjusting rod to rotate inside the fixing plate, thereby realizing the extension and retraction of the adjusting rod. When the adjusting rod rotates and retracts, the limit block can rotate in the limit groove and push the clamping block to move accordingly. When the clamping block contacts the chip capacitor, the two connecting blocks are pushed to move relative to each other by rotating the rotating disk and the locking nut, so that the adjusting rod and the clamping block can be locked, so that the clamping mechanism can firmly clamp chip capacitors of different sizes, which is convenient for people to use.
[0014] In the utility model, the moving block can drive the two adjusting rods near the top to move up and down during clamping, and the sliding block slides in the sliding groove, ensuring the linear movement of the clamping structure during the adjustment process, preventing deviation or shaking, and improving the clamping accuracy and stability. The adjustment method is not only convenient and fast, but also can ensure that the chip capacitor maintains a stable position during the clamping process, preventing damage to the chip capacitor during clamping. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a cross-sectional view of the utility model;
[0017] Figure 3 It is an exploded view of the utility model.
[0018] In the figure: 1. base; 101. foot; 102. support column; 103. fixed plate; 104. reinforcement plate; 2. support member; 201. connecting plate; 202. support plate; 203. threaded column; 204. toggle plate; 205. tray; 206. chip capacitor; 3. clamping member; 301. adjusting rod; 302. limit block; 303. clamping block; 4. adjusting member; 401. adjusting disk; 402. fixed column; 403. limit disk; 5. guide member; 501. moving block; 502. sliding block; 6. locking member; 601. connecting block; 602. threaded rod; 603. rotating disk; 604. locking nut. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figures 1 to 3 The utility model provides a technical solution: a clamping structure for processing chip capacitors, including a base 1, the bottom of the base 1 is fixedly connected to the top of a support 2, and the inner wall of the base 1 is threadedly connected to the outer wall of the clamping member 3 away from both ends.
[0021] One end of the clamping member 3 is fixedly connected to one side of the adjusting member 4 , the outer wall of the clamping member 3 near one end is rotatably connected to the inner wall of the guide member 5 , and the outer wall of the adjusting member 4 is movably abutted against the inner wall of the locking member 6 .
[0022] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, the base 1 is composed of a pad 101, a support column 102, a fixed plate 103 and a reinforcing plate 104, and the number of the pads 101 mixed with the support columns 102 is four, the number of the fixed plates 103 and the reinforcing plate 104 are two, and the tops of the four pads 101 are fixedly connected to the bottoms of the four support columns 102, respectively, the tops of the four support columns 102 are fixedly connected to the bottoms of the two fixed plates 103 near the front and rear sides, respectively, and the inner walls of the two fixed plates 103 near the front side are fixedly connected to the outer walls on both sides of one of the reinforcing plates 104, the inner walls of the two fixed plates 103 near the rear side are fixedly connected to the outer walls on both sides of the other reinforcing plate 104, and sliding grooves are opened at the centers of the two fixed plates 103, and the entire clamping structure will not shake or move during the clamping process through the pads 101 and the support columns 102.
[0023] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, the support member 2 includes a connecting plate 201, a supporting plate 202, a threaded column 203, a toggle plate 204, a tray 205 and a chip capacitor 206, and the number of the connecting plates 201 is two, the back and front of the two connecting plates 201 are respectively fixedly connected to the front and back of the supporting plate 202, and the inner wall of the supporting plate 202 is threadedly connected to the outer wall of the threaded column 203, the bottom of the threaded column 203 is fixedly connected to the top of the toggle plate 204, and the top of the threaded column 203 is fixedly connected to the bottom of the tray 205, the top of the tray 205 is movably abutted against the bottom of the chip capacitor 206, and the tops of the two connecting plates 201 are respectively fixedly connected to the bottoms of the two reinforcing plates 104, the threaded column 203 is driven to rotate and rise and fall in the supporting plate 202 by rotating the toggle plate 204, and when the threaded column 203 rises and falls, the tray 205 will also rise and fall accordingly, supporting the chip capacitor 206 that needs to be fixed, which is convenient for subsequent clamping.
[0024] In this embodiment, Figure 1 , Figure 2and Figure 3 As shown, the clamping member 3 is composed of an adjusting rod 301, a limit block 302 and a clamping block 303, and the number of the adjusting rod 301, the limit block 302 and the clamping block 303 is four. The outer walls of the four adjusting rods 301 away from the two ends are provided with threads, and the inner parts of the four clamping blocks 303 are provided with limit grooves. One end of the four adjusting rods 301 is respectively fixedly connected to one side of the limit block 302, and the outer walls of the four limit blocks 302 are respectively movably abutted against the inner walls of the four limit grooves, wherein the outer walls of the two adjusting rods 301 close to the bottom and away from the two ends are respectively threadedly connected to the inner walls of the two fixed plates 103, and the adjusting rod 301 can rotate inside the fixed plate 103 to realize the extension and retraction of the adjusting rod 301. When the adjusting rod 301 rotates and retracts, the limit block 302 can rotate in the limit groove and push the clamping block 303 to move accordingly.
[0025] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, the adjusting member 4 includes an adjusting disk 401, a fixed column 402 and a limit disk 403, and the number of the adjusting disk 401, the fixed column 402 and the limit disk 403 are all four, one side of the four adjusting disks 401 is fixedly connected to one side of the four fixed columns 402, and the other side of the four fixed columns 402 is fixedly connected to one side of the four limit disks 403, and the other side of the four limit disks 403 is fixedly connected to one end of the four adjusting rods 301 away from the limit block 302, and the fixed column 402 and the limit disk 403 are driven to rotate together by rotating the adjusting disk 401, thereby driving the adjusting rod 301 to perform corresponding rotational movement, thereby realizing precise adjustment of the position of the clamping block 303, and the adjustment method is not only convenient and fast, but also can ensure that the chip capacitor maintains a stable position during the clamping process, thereby improving the processing accuracy.
[0026] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, the guide member 5 is composed of two moving blocks 501 and four sliding blocks 502, and a sliding block 502 is respectively provided on the front and rear sides of the two moving blocks 501, the outer walls of the four sliding blocks 502 are slidably connected to the inner wall of the sliding groove, and the inner walls of the two moving blocks 501 are respectively rotatably connected to the outer walls of two of the adjusting rods 301 near the top near one end, the moving block 501 can drive the two adjusting rods 301 near the top to move up and down, and the sliding block 502 slides in the sliding groove, ensuring the linear movement of the clamping structure during the adjustment process, preventing deviation or shaking, and improving the clamping accuracy and stability.
[0027] In this embodiment, Figure 1 , Figure 2 and Figure 3As shown, the locking member 6 includes a connecting block 601, a threaded rod 602, a rotating disk 603 and a locking nut 604, and the number of the connecting blocks 601 is four, the number of the threaded rod 602, the rotating disk 603 and the locking nut 604 are two, and two connecting blocks 601, a threaded rod 602, a rotating disk 603 and a locking nut 604 form a group, the inner walls of the two groups of connecting blocks 601 are threadedly connected to the outer walls of the threaded rod 602, and the bottom ends of the two groups of threaded rods 602 are fixedly connected to the top of the rotating disk 603, the outer walls of the two groups of threaded rods 602 near the top are threadedly connected to the inner walls of the locking nut 604, and the inner walls of the four connecting blocks 601 are respectively movably abutted against the outer walls of the four limit disks 403, and the locking force and position can be conveniently adjusted by rotating the rotating disk 603 and the locking nut 604 to push the two connecting blocks 601 to move relative to each other.
[0028] The use method and advantages of the utility model: When the clamping structure for chip capacitor processing is working, the working process is as follows:
[0029] like Figure 1 , Figure 2 and Figure 3 As shown, the threaded column 203 is driven to rotate and rise in the support plate 202 by rotating the dial 204. When the threaded column 203 rises and falls, the tray 205 will also rise and fall accordingly to support the chip capacitor 206 that needs to be fixed. The rotating adjustment disk 401 drives the fixed column 402 and the limit disk 403 to rotate together, and then drives the adjustment rod 301 to rotate inside the fixed plate 103, thereby realizing the extension and retraction of the adjustment rod 301. When the adjustment rod 301 rotates and retracts, the limit block 302 can rotate in the limit groove and push the clamping block 303 to move accordingly. When the clamping block 303 contacts the chip capacitor, the rotating disk 603 and the locking nut 604 are rotated to push the two connecting blocks 601 to move relative to each other, so that the adjusting rod 301 and the clamping block 303 can be locked, so that the clamping mechanism can firmly clamp chip capacitors of different sizes, which is convenient for people to use. When clamping, the moving block 501 can drive the two adjusting rods 301 near the top to move up and down, and the sliding block 502 slides in the sliding groove, ensuring the linear movement of the clamping structure during the adjustment process, preventing deviation or shaking, and improving the clamping accuracy and stability. The adjustment method is not only convenient and fast, but also can ensure that the chip capacitor maintains a stable position during the clamping process, preventing damage to the chip capacitor during clamping.
[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A clamping structure for processing chip capacitors, comprising a base (1), characterized in that: The bottom of the base (1) is fixedly connected to the top of the support member (2), and the inner wall of the base (1) is threadedly connected to the outer wall of the clamping member (3) away from the two ends; One end of the clamping member (3) is fixedly connected to one side of the adjusting member (4), the outer wall of the clamping member (3) close to one end is rotatably connected to the inner wall of the guide member (5), and the outer wall of the adjusting member (4) is movably abutted against the inner wall of the locking member (6).
2. The clamping structure for chip capacitor processing according to claim 1, characterized in that: The base (1) is composed of a pad (101), a support column (102), a fixing plate (103) and a reinforcing plate (104), and the number of pads (101) mixed with the support column (102) is four, the number of fixing plates (103) and reinforcing plates (104) is two, and the tops of the four pads (101) are respectively fixedly connected to the bottoms of the four support columns (102), the tops of the four support columns (102) are respectively fixedly connected to the bottoms of the two fixing plates (103) near the front and rear sides, and the inner walls of the two fixing plates (103) near the front are fixedly connected to the outer walls on both sides of one of the reinforcing plates (104), and the inner walls of the two fixing plates (103) near the rear are fixedly connected to the outer walls on both sides of the other reinforcing plate (104), and sliding grooves are provided at the centers of the two fixing plates (103).
3. The clamping structure for chip capacitor processing according to claim 2, characterized in that: The support member (2) comprises a connecting plate (201), a supporting plate (202), a threaded column (203), a dial (204), a tray (205) and a chip capacitor (206), and the number of the connecting plates (201) is two, the back and front of the two connecting plates (201) are respectively fixedly connected to the front and back of the supporting plate (202), and the inner wall of the supporting plate (202) is threadedly connected to the outer wall of the threaded column (203), the bottom of the threaded column (203) is fixedly connected to the top of the dial (204), and the top of the threaded column (203) is fixedly connected to the bottom of the tray (205), the top of the tray (205) is movably abutted against the bottom of the chip capacitor (206), and the tops of the two connecting plates (201) are respectively fixedly connected to the bottoms of the two reinforcing plates (104).
4. The clamping structure for chip capacitor processing according to claim 2, characterized in that: The clamping member (3) is composed of an adjusting rod (301), a limiting block (302) and a clamping block (303), and the number of the adjusting rod (301), the limiting block (302) and the clamping block (303) is four. The outer walls of the four adjusting rods (301) away from the two ends are provided with threads, and the interiors of the four clamping blocks (303) are provided with limiting grooves. One end of the four adjusting rods (301) is respectively fixedly connected to one side of the limiting block (302), and the outer walls of the four limiting blocks (302) are respectively movably abutted against the inner walls of the four limiting grooves, wherein the outer walls of the two adjusting rods (301) close to the bottom away from the two ends are respectively threadedly connected to the inner walls of the two fixing plates (103).
5. The clamping structure for chip capacitor processing according to claim 4, characterized in that: The adjusting member (4) comprises an adjusting disk (401), a fixing column (402) and a limiting disk (403), and the number of the adjusting disk (401), the fixing column (402) and the limiting disk (403) is four, one side of the four adjusting disks (401) is respectively fixedly connected to one side of the four fixing columns (402), and the other side of the four fixing columns (402) is respectively fixedly connected to one side of the four limiting disks (403), and the other side of the four limiting disks (403) is respectively fixedly connected to one end of the four adjusting rods (301) away from the limiting block (302).
6. The clamping structure for chip capacitor processing according to claim 4, characterized in that: The guide member (5) is composed of two moving blocks (501) and four sliding blocks (502), and a sliding block (502) is respectively provided on the front side and the rear side of the two moving blocks (501), the outer walls of the four sliding blocks (502) are all slidably connected to the inner wall of the sliding groove, and the inner walls of the two moving blocks (501) are respectively rotatably connected to the outer walls of two of the moving blocks close to one end of the top adjustment rod (301).
7. The clamping structure for chip capacitor processing according to claim 5, characterized in that: The locking member (6) comprises a connecting block (601), a threaded rod (602), a rotating disk (603) and a locking nut (604), and the number of the connecting blocks (601) is four, the number of the threaded rod (602), the rotating disk (603) and the locking nut (604) are two, and two connecting blocks (601), one threaded rod (602), one rotating disk (603) and one locking nut (604) form a group, the inner walls of the two groups of connecting blocks (601) are threadedly connected to the outer walls of the threaded rod (602), and the bottom ends of the two groups of threaded rods (602) are fixedly connected to the top of the rotating disk (603), the outer walls of the two groups of threaded rods (602) near the top are threadedly connected to the inner wall of the locking nut (604), and the inner walls of the four connecting blocks (601) are movably abutted against the outer walls of the four limiting disks (403) respectively.