Support and photovoltaic panel mounting system
By designing a supporting and photovoltaic panel installation system in the metal roof photovoltaic system, using screw and sealing waterproof structures to solve the problem of insufficient fixture in the traditional system and hidden dangers of leakage, and achieve higher wind resistance exposure Performance and waterproof effect.
Patent Information
- Application Number
- CN202420255498.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-02-01
AI Technical Summary
The pulling force of the fixture in traditional metal roof photovoltaic systems is insufficient, and there is a risk of being blown by the wind. At the same time, there is a hidden danger of water leakage when fixing the fixture.
Design a branch and optical panel installation system. By setting fixed parts, supporting chassis, fixed base and locking parts on the screw rod, increasing the contact area of the support chassis and the base surface, improving the stability of the fixed base, and passing the passing The sealing waterproof structure realizes water density connection.
Effectively enhance the wind resistance of the support, prevent leakage, and improve the installation stability and waterproof performance of photovoltaic panels.
Smart Images

Figure CN222423563U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of building construction technology, and in particular, relates to a support and photovoltaic panel installation system. Background Art
[0002] In traditional metal roof photovoltaic systems, whether it is a T-type plate or an angle-type plate, the commonly used connection system is a clamp, which is clamped on the crest of the steel plate. When connecting the angle-type plate, the bite force of the clamp is very limited, and the pull-out force is basically around 1000N to 2000N. Due to the low pull-out value, there is a risk of being blown away by the wind.
[0003] When installing the clamp on the T-type plate, it is necessary to drill holes and use drill nails to fix it on the crest of the steel plate. Although this installation method has a high pull-out value for the angle-type clamp, each clamp needs to be fixed with four screws, so there is a great hidden danger in the screw position. The general treatment method is to use weather-resistant glue for sealing. Weather-resistant glue is prone to aging and cracking due to long-term exposure to vibration and deformation. No matter which form of fixing is used for angle-type clamps and T-type clamps, there are certain risks and hidden dangers, which will cause local paint removal and modification of the steel plate, and poor fixing and sealing. Utility Model Content
[0004] The embodiment of the present application provides a support and photovoltaic panel installation system, which can enhance the wind resistance of the support and effectively prevent water leakage.
[0005] In a first aspect, the present application provides a support, comprising: a fixing member, used to be fixedly connected to a structural plate; a screw rod, capable of passing through the fixing member, and a first end of the screw rod is connected to the fixing member;
[0006] The chassis assembly is sleeved on the screw rod, and the distance between the chassis assembly and the fixing member is adjustable. The chassis assembly includes a stacked supporting chassis, a sealing waterproof structure and a fixing base. The chassis assembly is watertightly connected to the screw rod through the sealing waterproof structure, the supporting chassis and the fixing base.
[0007] The locking piece is used to lock the fixed base at a preset position on the screw rod so that the fixed base is tightly connected to the supporting chassis.
[0008] According to an embodiment of one aspect of the present application, a sealing and waterproof structure is disposed on the outer peripheral surface of the supporting chassis.
[0009] According to an embodiment of one aspect of the present application, the fixing member is a rivet nut.
[0010] According to an embodiment of one aspect of the present application, the support also includes a reinforcing connector, which has a first end and a second end at both ends along its length direction, and the cross-sectional area of the first end is smaller than the cross-sectional area of the second end; the second end is connected to the fixing member.
[0011] According to an embodiment of one aspect of the present application, the support chassis is formed around the screw rod and extends outward in the radial direction of the screw rod.
[0012] According to an embodiment of one aspect of the present application, the sealed waterproof structure includes a waterproof coiled material coated on the upper surface and the lower surface of the supporting chassis.
[0013] According to an embodiment of one aspect of the present application, the fixed base is abutted against the waterproof membrane supporting the chassis.
[0014] According to an embodiment of one aspect of the present application, one end of the fixed base connected to the supporting chassis is provided with a crimping portion extending radially outwardly.
[0015] According to an embodiment of one aspect of the present application, the fixed base is provided with a through hole for accommodating the screw rod or a screw hole threadably connected to the screw rod.
[0016] According to an embodiment of one aspect of the present application, the support further includes a connecting member, which is disposed at a second end of the screw rod opposite to the fixing member.
[0017] According to an embodiment of one aspect of the present application, the support further includes a fastener, which is sleeved on the screw rod to fasten the connecting piece.
[0018] In the second aspect, the present application provides a photovoltaic panel installation system, comprising: the above-mentioned support; a roof panel, the roof panel at least comprising a structural panel, and a waterproof membrane layer arranged on one side of the structural panel; wherein the first end of the screw rod passes through the waterproof membrane layer, the structural panel and the fixing member in sequence, the sealed waterproof structure connects the supporting chassis, the fixed base and the waterproof membrane layer with watertightness, and the locking member locks the fixed base at a preset position on the screw rod to tightly connect the fixed base with the supporting chassis.
[0019] According to another embodiment of the present application, the photovoltaic panel installation system also includes a reinforcing connector, the screw rod passes through the reinforcing connector and is connected to the fixing member, and the first end of the reinforcing connector is connected to the structural plate.
[0020] According to an embodiment of another aspect of the present application, the structural plate includes a profiled portion protruding from the first surface toward the second surface.
[0021] According to another embodiment of the present application, the roof panel also includes: a vapor barrier layer, which is arranged on a first side of the structural plate; a thermal insulation layer, which is arranged on a side of the vapor barrier layer away from the structural plate; a waterproof membrane layer is arranged on a side of the thermal insulation layer away from the vapor barrier layer; the first end of the screw rod passes through the waterproof membrane layer, the thermal insulation layer, the vapor barrier layer, the structural plate and is connected to the fixing member in sequence, and the sealed waterproof structure wraps the supporting chassis inside and is sealed and connected to the waterproof membrane layer.
[0022] The support and photovoltaic panel installation system of the embodiment of the present application, by arranging fixings, screws, chassis components, and locking members on the screw rod, enables the support chassis to increase the contact area with the base surface, thereby enhancing the stabilizing effect of the fixed base on the support chassis, and further locks the fixed base to a preset position on the screw rod through the locking member, so that the fixed base is tightly connected to the support chassis, and through the mutual cooperation between the support chassis, the fixed base and the screw rod, the support can play a role in stabilizing the installation of the photovoltaic panel on the upper part of the base surface, and the support chassis and the fixed base, as well as the screw rod and the support chassis are watertightly connected through a sealing and waterproof structure, so that the support can be sealed and waterproofly connected to the base surface, effectively preventing water leakage. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solution of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0024] Figure 1 is a structural diagram of a support provided in an embodiment of the present application;
[0025] Figure 2 It is a schematic diagram of the structure of a photovoltaic panel installation system provided in an embodiment of the present application.
[0026] Description of reference numerals:
[0027] 1. Support; 100. Screw rod; 100a. First end; 100b. Second end; 101. Fixing member; 102. Support chassis; 103. Fixing base; 103a. Crimping part; 103b. Through hole or threaded hole; 103c. Protrusion; 104. Locking member; 105. Sealing waterproof structure; 105a. Waterproof membrane; 106. Reinforced connecting member; 106a. First end; 106b. Second end; 107. Connecting member; 108. Fastener; 2. Structural plate; 200. First side; 201. Profiled part; 3. Vapor barrier; 4. Insulation layer; 5. Waterproof membrane layer; 6. Purlin. DETAILED DESCRIPTION
[0028] The features and exemplary embodiments of various aspects of the present application will be described in detail below. In order to make the purpose, technical solutions and advantages of the present application clearer, the present application will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only intended to explain the present application, rather than to limit the present application. For those skilled in the art, the present application can be implemented without the need for some of these specific details. The following description of the embodiments is only to provide a better understanding of the present application by illustrating the examples of the present application.
[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "include..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0030] Traditional metal roof clamps are used to fix rails and photovoltaic modules, so there is a risk of insufficient bite force causing the photovoltaic modules to detach; secondly, if screws are used to fix the clamps, there is a risk of water leakage.
[0031] In order to solve the problems of the prior art, an embodiment of the present application provides a support and a photovoltaic panel installation system.
[0032] The support provided in the embodiment of the present application is first introduced below. Figure 1 A schematic structural diagram of a support provided in one embodiment of the present application is shown.
[0033] like Figure 1 As shown, the support includes: a fixing member 101, which is used to be fixedly connected to the structural plate 2; a screw rod 100, which can pass through the fixing member 101, and the first end 100a of the screw rod 100 is connected to the fixing member 101; a chassis assembly, which is sleeved on the screw rod 100, and the distance between the screw rod 100 and the fixing member 101 is adjustable, and the chassis assembly includes a stacked supporting chassis 102, a sealing and waterproof structure 105 and a fixed base 103, and the chassis assembly is watertightly connected to the screw rod 100 through the sealing and waterproof structure 105, the supporting chassis 102 and the fixed base 103; a locking member 104, which is used to lock the fixed base 103 at a preset position on the screw rod 100, so that the fixed base 103 is tightly connected to the supporting chassis 102.
[0034] The support and photovoltaic panel installation system of the embodiment of the present application, by arranging fixings, a supporting chassis, a fixed base, and a locking member on the screw rod, enables the supporting chassis to increase the contact area with the base surface, thereby enhancing the stabilizing effect of the fixed base abutting thereon, and further locks the fixed base by the locking member to be tightly connected with the supporting chassis, and through the mutual cooperation between the supporting chassis, the fixed base and the screw rod, the support can play the role of stabilizing the installation of the photovoltaic panel on the upper part of the base surface, and the supporting chassis and the fixed base, as well as the screw rod and the supporting chassis are sealed and connected by a sealing and waterproof structure, so that the support can be sealed and waterproofly connected to the base surface, effectively preventing the problem of water leakage.
[0035] In the embodiments of the present application, the base surface refers to the surface of the roof panel. Figure 1 As shown, the screw rod 100 is provided with a first end 100a and a second end 100b opposite to each other along its length direction, wherein the first end 100a and the second end 100b can be connected as a whole, or can be divided into an upper and a lower part. In the upper and lower two-part solution, the first end 100a is the lower part, and the second end 100b is the upper part, and the first end 100a and the second end 100b can be respectively screwed into the threaded holes of the fixed base 103.
[0036] In the embodiment of the present application, the support chassis 102 is provided so that the support can have a larger contact area with the base surface of the roof panel. When the fixed base 103 is abutted against the support chassis 102, the support is integrally connected with the roof panel, so that the photovoltaic panel can be more stably arranged. While playing the role of more stably supporting the photovoltaic panel on the upper part of the second end connector of the screw rod, it can also utilize the gravity and structural strength of the roof panel to enhance the pulling value between the photovoltaic panel and the support and the roof panel, effectively preventing the risk of being blown away by the wind.
[0037] like Figure 1 and 2 As shown, the support chassis 102 can be sleeved on the screw rod 100. The adjustable spacing between the chassis assembly and the fixing member 101 means that the distance between the fixing member 101 and the support chassis 102 arranged on the roof panel can be appropriately adjusted along the length direction of the screw rod 100 according to the thickness of the roof panel or the requirements during installation, thereby achieving an adjustable spacing between the chassis assembly and the fixing member.
[0038] In the embodiment of the present application, the spacing between the chassis assembly and the fixing member 101 is adjustable, so that the screw rod 100 can pass through the roof panel and clamp the roof panel between the supporting chassis 102 and the fixing member 101. The spacing between the chassis assembly and the fixing member 101 is equal to or less than the thickness of the roof panel, so that the support and the roof panel are tightly connected. The spacing is less than the thickness of the roof panel, that is, the difference between the spacing and the thickness of the roof panel does not exceed 0.5%, 1%, 2%, 3% or 5% of the thickness of the roof panel, so as to avoid the support from excessively squeezing the roof panel and causing damage to the roof panel.
[0039] In some embodiments of the present application, Figure 1 and 2 As shown, the support chassis 102 is formed around the screw rod 100 and extends radially outwardly along the screw rod 100, and a hole is provided in the middle for the screw rod 100 to pass through (the hole is not shown in the drawings), that is, the support chassis forms an annular disk to increase the contact area between the support chassis 102 and the roof panel, thereby more stably supporting the fixed base 103 on the upper part of the support chassis 102.
[0040] In some embodiments of the present application, the supporting chassis 102 and the fixing base 103 are independently made of metal or engineering plastic, and each of them can be made of corresponding materials according to specific application scenarios.
[0041] In some embodiments of the present application, one end of the fixed base 103 connected to the supporting chassis 102 is provided with a crimping portion 103a extending radially outward, and this end can be defined as the first end of the fixed base. The crimping portion 103a has a certain thickness along the length direction of the fixed base. The setting of the crimping portion 103a enables the fixed base 103 to adapt to the shape of the supporting chassis 102, increases the contact area between the fixed base 103 and the supporting chassis 102, and enables the fixed base 103 to be supported by the supporting chassis 103, thereby preventing the support from being easily pulled out of the roof panel by the wind. At the same time, the crimping portion 103a of the supporting chassis 102 and the fixed base 103 also enables the support to evenly disperse the force of the photovoltaic panel set on its top due to gravity applied to the roof panel on the roof panel, forming a stable support and protection system.
[0042] In other embodiments of the present application, the fixed base 103 is provided with a protrusion 103c protruding outward from the lower surface of the fixed base 103 along the length direction of the fixed base 103 at the lower part of one end of the crimping portion 103a, so as to tightly crimp the sealing and waterproof structure 105 at the upper part of the through hole of the supporting chassis 102, and utilize the structural force between the fixed base 103 and the supporting chassis 102 to achieve a sealing and waterproof effect, thereby improving the sealing and waterproof effect of the support itself.
[0043] In some embodiments of the present application, the fixed base 103 is provided with a through hole 103b for accommodating the screw rod 100 to pass through or a threaded hole 103b threadedly connected to the screw rod 100, so that the fixed base 103 can move on the screw rod 100 and then be locked on the supporting chassis 102 by the locking member 104. The through hole 103b or the threaded hole 103b is arranged in the middle of the fixed base 103 along the length direction of the fixed base 103 to form a cavity for accommodating the screw rod 100. By partially accommodating the screw rod 100 in the cavity, the screw rod 100 is supported along the length direction of the fixed base 103 to prevent the screw rod from bending or deflecting to both sides.
[0044] In the embodiment of the present application, the watertight connection refers to a sealed and waterproof connection. The sealed waterproof structure 105 can seal and waterproof the gap between the supporting chassis 102 and the fixed base 103, as well as the connection between the screw rod and the supporting chassis, to prevent water from flowing downward through the gap between these parts of the structure and entering the interior of the roof.
[0045] In some embodiments of the present application, Figure 2 As shown, the sealing waterproof structure 105 connects the connection between the supporting chassis 102 and the fixed base 103, and the connection between the screw rod 100 and the supporting chassis 102 and the fixed base 103 in a watertight manner, so as to play the role of sealing and waterproofing the screw rod and the supporting chassis, and the supporting chassis and the fixed base. Furthermore, the sealing waterproof structure 105 is coated on the outer peripheral surface of the supporting chassis 102, that is, the sealing waterproof structure 105 wraps the supporting chassis 102 inside, and connects the gap between the supporting chassis 102 and the fixed base 103, the gap between the screw rod 100 and the supporting chassis 102, and the gap between the screw rod 100 and the fixed base 103 in a watertight manner, so as to improve the waterproof performance of the support itself. And the sealing waterproof structure 105 set at the lower part of the supporting chassis 102 can also be sealed and connected with the waterproof roll layer of the roof panel, further realizing the watertight connection between the roof panel and the support, and preventing external water from leaking into the room along the gap between the support and the roof panel. The sealing and waterproof structures provided on the outer peripheral surface of the supporting chassis 102 can form a sealing and waterproof structure of the support itself to improve the sealing and waterproof performance.
[0046] In some embodiments of the present application, the sealing waterproof structure 105 includes a waterproof roll 105a coated on the upper surface and the lower surface of the support chassis 102. On the one hand, the waterproof roll coated on the upper surface of the support chassis 102 can enhance the sealing and waterproof performance between the fixed base 103 and the support chassis 102. On the other hand, the waterproof roll 105a coated on the lower surface of the support chassis 102 can further enhance the sealing and waterproof performance between the fixed base 103 and the support chassis 102, and the waterproof roll 105a on the lower surface of the support chassis 102 can also be welded to the waterproof layer of the roofing board to form an integral waterproof layer, enhance the sealing and waterproof performance, and prevent external water from entering the roof panel or the room through the gap between the roof panel and the support. The waterproof roll 105a coated on the outer peripheral surface of the support chassis 102 can form a sealing and waterproof structure of the support itself to improve the sealing and waterproof performance.
[0047] In some embodiments of the present application, the waterproof coiled material 105a can be formed by spraying a coating for forming the waterproof coiled material during installation, or directly using a flexible waterproof coiled material for sealing and waterproof connection, or a combination of the two. Or adhesive bonding is used. Exemplarily, the watertight connection between the screw rod 100 and the supporting chassis 102 and the fixed base 103 can be performed in the form of a coiled material plus a sprayed coating.
[0048] In some embodiments of the present application, the fixing member 101 is a rivet nut.
[0049] In some embodiments of the present application, the support further includes a reinforcing connector 106, and the reinforcing connector 106 has a first end 106a and a second end 106b at both ends along its length direction, and the cross-sectional area of the first end 106a is smaller than the cross-sectional area of the second end 106b; the second end 106b is connected to the fixing member 101, and the first end 106a is connected to the structural plate 2. The cross-sectional area of the second end 106b is larger than the cross-sectional area of the first end 106a, which can increase the contact area with the fixing member 101, so that the reinforcing connector 106 can enhance the connection strength between the fixing member 101 and the structural plate 2.
[0050] In some embodiments of the present application, the support further includes a connecting member 107, which is disposed at a second end 100b of the screw rod 100 opposite to the fixing member 101, and is used to install a photovoltaic panel. Figure 1 and 2 As shown, the connector 107 is disposed on the upper portion of the screw rod 100. For example, a mounting seat or a guide rail bracket may be disposed on the connector 107, and then the photovoltaic panel is mounted on the mounting seat or the guide rail bracket to obtain a photovoltaic panel mounted on the photovoltaic panel mounting system.
[0051] In some embodiments of the present application, the support further includes a fastener 108, which is sleeved on the screw rod 100 and located between the locking member 104 and the connector 107. The fastener 108 is used to further fix the connector 107 to the photovoltaic panel when the connector 107 connects the photovoltaic panel, that is, to fasten the connector 107.
[0052] In a second aspect, the embodiments of the present application also provide a photovoltaic panel installation system, such as Figure 2 As shown, it includes: the above-mentioned support; a roof panel, the roof panel at least includes a structural plate 2, and a waterproof membrane layer 5 arranged on one side of the structural plate 2; the first end 100a of the screw rod 100 passes through the waterproof membrane layer 5, the structural plate 2 and is connected with the fixing member 101 in sequence, the sealing waterproof structure 105 connects the supporting chassis 102, the fixed base 103 and the waterproof membrane layer 5 with the screw rod 100 in a watertight manner, and the locking member 104 locks the fixed base 103 at a preset position on the screw rod 100, so that the fixed base 103 is tightly connected to the supporting chassis 102.
[0053] The photovoltaic panel installation system of the embodiment of the present application connects the above-mentioned support and the roof panel as a whole, and utilizes the gravity and structural strength of the roof panel to make the photovoltaic panel installation system have strong wind resistance after the photovoltaic panel is installed, and its wind resistance is 3 to 4 times that of the traditional clamp. At the same time, the waterproof coiled material layer 5 can be connected to the sealed waterproof structure 105, so that the support and the roof panel can have better sealing and waterproof performance.
[0054] In an embodiment of the present application, the locking member 104 locks the fixed base 103 to the preset position on the screw rod 100, which means that after the first end 100a of the screw rod 100 passes through the roof panel, the reinforcing connector 106 and is connected to the reinforcing connector 106 and the fixing member 101, or is only connected to the fixing member 101, the chassis assembly is fixed to the upper part of the waterproof membrane layer 5 of the roof panel along the length direction of the screw rod 100 by the locking member 104. The preset position is the position where the locking member 104 fixes the fixed base 103 on the screw rod 100 to the upper part of the waterproof membrane layer 5 of the roof panel.
[0055] In some embodiments of the present application, the structural plate 2 includes a profiled portion 201 formed by protruding from the first surface to the second surface. The profiled portion 201 is used to connect with the fixing member 101 of the support so that the support is connected to the roof panel. The first surface refers to the surface of the structural plate 2 facing away from the vapor barrier 3, and the second surface refers to the surface of the structural plate 2 on the side connected to the vapor barrier 3.
[0056] In an embodiment of the present application, the structural plate 2 may be made of metal, such as a steel plate or an aluminum plate, or an alloy material plate, such as an aluminum alloy plate. Or the structural plate 2 may be a plastic steel tile or engineering plastic material with a certain structural strength. The waterproof roll layer 5 may be a TPO polymer waterproof roll. The TPO polymer waterproof roll has excellent weather resistance and can be directly exposed for more than 25 years, thereby ensuring that it matches the 25-year life of the photovoltaic module. The surface of the TPO polymer waterproof roll is white, which can reflect most of the sunlight and reduce heat conduction to a certain extent. The waterproof roll layer 5 and the waterproof roll 105a may be made of the same or different materials. Using the same material can better weld the waterproof roll layer 5 and the waterproof roll 105a to form an integral waterproof layer.
[0057] In some embodiments of the present application, the roof panel also includes: a vapor barrier layer 3, arranged on the first side 200 of the structural panel 2; a thermal insulation layer 4, arranged on the side of the vapor barrier layer 3 facing away from the structural panel 2; a waterproof membrane layer 5 is arranged on the side of the thermal insulation layer 4 facing away from the vapor barrier layer 3; the first end 100a of the screw rod 100 passes through the waterproof membrane layer 5, the thermal insulation layer 4, the vapor barrier layer 3, the structural panel 2 and is connected to the fixing member 101 in sequence, and the sealing waterproof structure 105 seals and connects the supporting chassis 102 with the waterproof membrane layer 5.
[0058] The photovoltaic panel installation system of the embodiment of the present application can make a complete set of vapor barrier layer, thermal insulation layer, and waterproof roll layer on the roof made of metal plate to form a roof panel, so that the photovoltaic panel installation system has better vapor barrier, thermal insulation, and waterproof functions, can block the external heat from entering the room to a certain extent, and can also ensure the indoor temperature, reduce energy consumption, and save more energy. The support is directly connected to the structural plate and the waterproof roll layer, or to the structural plate, vapor barrier layer, thermal insulation layer, and waterproof roll layer, so that the photovoltaic panel installation system has a higher pull-out value and better wind resistance. And the sealing waterproof structure of the support can be directly welded on the waterproof roll layer of the roof panel, that is, the sealing waterproof structure of the support can be directly welded to the waterproof roll layer, which can not only ensure that the connection between the support and the roof panel is watertight, but also form an integral waterproof layer with the support and the waterproof roll layer.
[0059] The photovoltaic panel mounting system of the embodiment of the present application is also suitable for side facade installation. The photovoltaic panel mounting system installed on the side facade requires the base layer to have strong structural strength to support the photovoltaic panel mounting system.
[0060] Optionally, in other embodiments of the present application, the roof panel may include a structural panel 2 and a waterproof membrane layer 5, and any one of a vapor barrier layer 3 and a thermal insulation layer 4. That is, the photovoltaic panel installation system of the embodiment of the present application is applicable to roof structures of different roof panels.
[0061] In some embodiments of the present application, the photovoltaic panel installation system further includes a reinforcing connector 106, through which the screw rod 100 passes to connect with the fixing member 101, and the first end 106a of the reinforcing connector 106 is connected with the structural plate 2. The reinforcing connector 106 can enhance the connection strength between the support and the roof panel, and in particular, enhance the connection strength between the support and the structural plate 2.
[0062] Example
[0063] A photovoltaic panel mounting system, such as Figure 1 and 2 As shown, it includes: a support 1 and a roof panel.
[0064] Among them, the support 1 includes: a fixing part 101, which is a rivet nut, used for fixed connection with the structural plate 2, the support and the structural plate 2 are connected by the rivet nut and the screw rod 100, the pulling strength can reach more than 4.5KN, and it has better wind resistance; a reinforcing connecting part 106, which has a first end 106a and a second end 106b at both ends along its own length direction, and the cross-sectional area of the first end 106a is smaller than the cross-sectional area of the second end 106b; the first end 106a is connected to the structural plate 2, and the second end 106b is connected to the fixing part 101; the screw rod 100 can pass through the fixing part 101, and the first end 100a of the screw rod 100 is connected to the fixing part 101.
[0065] The support 1 also includes a chassis assembly, which is sleeved on the screw rod 100, and the spacing between the chassis assembly and the fixing member 101 is adjustable. The chassis assembly includes a stacked support chassis 102, a sealing waterproof structure 105 and a fixed base 103, and the chassis assembly is watertightly connected to the screw rod 100 through the sealing waterproof structure 105, the support chassis 102 and the fixed base 103. The support chassis 102 is sleeved on the screw rod 100, and the support chassis 102 is formed by surrounding the screw rod 100 and extending outward along the radial direction of the screw rod 100. The support chassis 102 and the fixing member 101 are arranged at a preset distance along the length direction of the screw rod 100, and the preset distance is 95.5% of the thickness of the roof panel. The fixed base 103 is sleeved on the screw rod 100 and can abut against the support chassis 102. The end of the fixed base 103 connected to the support chassis 102 is provided with a crimping portion 103a extending outward along the radial direction of the fixed base 103 itself. The sealed waterproof structure 105 includes a waterproof membrane 105a which is coated on the upper and lower surfaces of the supporting chassis 102. The waterproof membrane 105a wraps the supporting chassis 102 and extends to the surrounding side of the supporting chassis 102, leaving a connection surface of a certain width so that the supporting chassis 102 and the fixed base 103, and the connection between the screw rod 100 and the supporting chassis 102 and the fixed base 103 can be watertightly connected through the sealed waterproof structure 105.
[0066] The support 1 also includes a locking member 104, which can be sleeved on the screw rod 100 and is used to lock the fixed base 103 at a preset position on the screw rod 100, so that the fixed base 103 is tightly connected to the supporting chassis 102. The screw rod 100 is sleeved with the waterproof roll 105a, the supporting chassis 102, and the waterproof roll 105a fixed base 103 on the upper part of the roof panel in sequence, and the locking member 104 is gradually tightened on the screw rod 100 to apply a force to the fixed base 103, so that the fixed base 103 abuts against the waterproof roll 105a. That is, the force is applied to the supporting chassis 102 and the waterproof roll 105a on the upper and lower surfaces, and then acts on the waterproof roll layer 5, so that the chassis assembly and the roof panel are watertightly connected. The support 1 further includes a connecting member 107 and a fastener 108. The connecting member 107 is disposed at the second end 100b of the screw rod 100 opposite to the fixing member 101. A guide rail bracket can be disposed on the connecting member 107 to install the photovoltaic panel. The fastener 108 is sleeved on the screw rod 100 and is located between the locking member 104 and the connecting member 107.
[0067] The roof panel comprises: a structural plate 2, a vapor barrier layer 3, arranged on a first side 200 of the structural plate 2; a thermal insulation layer 4, arranged on a side of the vapor barrier layer 3 away from the structural plate 2; and a waterproof roll material layer 5 arranged on a side of the thermal insulation layer 4 away from the vapor barrier layer 3. The structural plate 2 is a corrugated steel plate, comprising a corrugated portion 201 protruding from a first surface to a second surface, and the structural plate 2 is laid on the purlin 6. The first end 100a of the screw rod 100 passes through the waterproof roll material layer 5, the thermal insulation layer 4, the vapor barrier layer 3, the structural plate 2, the reinforcing connector 106 in sequence and is connected to the fixing member 101; the sealing waterproof structure 105 is a waterproof roll material located on the lower surface of the supporting chassis 102, and the supporting chassis 102 is sealed and connected with the waterproof roll material layer 5. After all the structural layers on the roof panel are completely perforated, put the rivet nuts into the drilled holes, fix the rivet nuts on the structural plate 2 with a rivet gun, screw the screw into the rivet nut to fix it, and then weld the waterproof membrane 105a of the sealing waterproof structure to the waterproof membrane layer 5 of the roof panel, and then install the supporting chassis 102, waterproof membrane 105a, fixed base 103, locking piece 104, fastener 108, and connector 107 of the chassis assembly in sequence.
[0068] The above is only a specific implementation of the present application. Those skilled in the art can clearly understand that for the convenience and simplicity of description, the specific working processes of the systems, modules and units described above can refer to the corresponding processes in the aforementioned method embodiments, and will not be repeated here. It should be understood that the protection scope of the present application is not limited to this. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed in this application, and these modifications or replacements should be included in the protection scope of this application.
Claims
1. A support, characterized in that: include: A fixing member (101) for fixing and connecting with the structural plate; A screw rod (100) capable of passing through the fixing member (101), and a first end (100a) of the screw rod (100) is connected to the fixing member (101); A chassis assembly is sleeved on the screw rod (100) and the distance between the chassis assembly and the fixing member (101) is adjustable. The chassis assembly comprises a stacked supporting chassis (102), a sealing and waterproof structure (105) and a fixing base (103). The chassis assembly is watertightly connected to the screw rod (100) via the sealing and waterproof structure (105), the supporting chassis (102) and the fixing base (103); The locking member (104) is used to lock the fixed base (103) at a preset position on the screw rod (100) so that the fixed base (103) is tightly connected to the supporting chassis (102).
2. The support according to claim 1, characterized in that: The sealing and waterproof structure (105) is disposed on the outer peripheral surface of the supporting chassis (102).
3. The support according to claim 1, characterized in that: The fixing member (101) is a rivet nut; and / or The supporting chassis (102) surrounds the screw rod (100) and extends outwardly in the radial direction of the screw rod (100); and / or The sealing waterproof structure (105) comprises a waterproof coiled material (105a) covering the upper surface and the lower surface of the supporting chassis (102).
4. The support according to claim 3, characterized in that: The fixed base (103) abuts against the waterproof coiled material (105a).
5. The support according to claim 1, characterized in that: One end of the fixed base (103) connected to the supporting chassis (102) is provided with a crimping portion (103a) extending radially outwards.
6. The support according to claim 1, characterized in that: It also includes a reinforcing connecting piece (106), wherein the reinforcing connecting piece (106) has a first end (106a) and a second end (106b) at both ends along its length direction, respectively, and the cross-sectional area of the first end (106a) is smaller than the cross-sectional area of the second end (106b); the second end (106b) is connected to the fixing piece (101).
7. The support according to claim 1, characterized in that: It also includes a connecting piece (107), wherein the connecting piece (107) is arranged at a second end (100b) of the screw rod (100) opposite to the fixing piece (101).
8. The support according to claim 7, characterized in that It also includes a fastener (108), wherein the fastener (108) is sleeved on the screw rod (100) to fasten the connecting piece (107).
9. A photovoltaic panel installation system, characterized in that: include: A support, which is the support according to any one of claims 1 to 8; A roof panel, the roof panel comprising at least a structural panel (2) and a waterproofing coiled material layer (5) arranged on one side of the structural panel (2), wherein the first end (100a) of the screw rod (100) sequentially passes through the waterproofing coiled material layer (5), the structural panel (2) and is connected to the fixing member (101), the sealing waterproof structure (105) watertightly connects the supporting chassis (102), the fixing base (103) and the waterproofing coiled material layer (5) with the screw rod (100), and the locking member (104) locks the fixing base (103) at a preset position on the screw rod (100) so that the fixing base (103) is tightly connected to the supporting chassis (102).
10. The photovoltaic panel installation system according to claim 9, characterized in that: It also includes a reinforcing connecting member (106), the screw rod (100) passes through the reinforcing connecting member (106) and is connected to the fixing member (101), and the first end (106a) of the reinforcing connecting member (106) is connected to the structural plate (2); or The structural plate (2) comprises a profiled portion (201) formed by protruding from a first surface toward a second surface; or The roof panel further comprises: a vapor barrier layer (3) arranged on a first side (200) of the structural panel (2); a thermal insulation layer (4) arranged on a side of the vapor barrier layer (3) facing away from the structural panel (2); the waterproof coiled material layer (5) arranged on a side of the thermal insulation layer (4) facing away from the vapor barrier layer (3); and the first end (100a) of the screw rod (100) passes through the waterproof coiled material layer (5), the thermal insulation layer (4), the vapor barrier layer (3), the structural panel (2) in sequence to be connected to the fixing member (101).
Citation Information
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Automobile factory roof TPO roof photovoltaic base and waterproof construction method
CN120915224A