Intelligent box type incubator
By designing an intelligent control system in a box-type incubator, including exhaust fans, electric heating pipes, humidification pipes and PLC controllers, the problem that existing box-type incubators cannot effectively control the airflow circulation path and internal humidity and temperature is solved. , achieving more efficient incubation environment control and higher incubation success rate.
Patent Information
- Application Number
- CN202421246362.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The existing box-type incubator cannot effectively control the airflow circulation path and internal humidity and temperature, resulting in uneven hatching environment for poultry eggs and reducing the success rate of hatching.
Design an intelligent box-type incubator, adopting two incubator boxes with symmetrical settings, built-in exhaust fan, electric heating tube, humidification tube and PLC controller, through these components to control the airflow circulation path and internal humidity and temperature. Intelligent adjustment.
Through intelligent control, the humidity and temperature inside the incubator can be effectively adjusted, ensuring that the poultry eggs have a uniform humid and heat hatching environment, thereby improving the hatching success rate.
Smart Images

Figure CN222425078U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an intelligent box-type incubator, belonging to the technical field of box-type incubators. Background Art
[0002] For farms, the hatching process of poultry eggs is crucial. How to evenly hatch the screened poultry eggs and improve the hatching quality is an important issue. When hatching poultry eggs, a box-type incubator is used. The box-type incubator is a machine that artificially simulates the maternal instinct of oviparous animals for incubation. After a certain period of time, the fertilized eggs will develop into life. It is widely used in hatcheries or farms.
[0003] As shown in the announcement number: CN217657691 U, a box-type incubator includes a box, slots are provided at the upper and lower edges of the left end surface of the box, a positioning block is fixedly connected to the bottom of the inner cavity of the box, a battery is provided inside the positioning block, a first connecting rod is rotatably connected to the middle of the front and rear end surfaces of the positioning block through a rotating shaft, a limiting rod is rotatably connected to the left edge of the front and rear end surfaces of the positioning block through a rotating shaft, the first connecting rod is rotatably connected to a first storage box through a rotating shaft, and an exhaust port is provided on the front and rear end surfaces of the box. The above technical solution solves the problem of box-type incubators in the prior art. Box-type incubators cannot ensure the circulation of fresh air in the inner cavity of the box, which makes it inconvenient for personnel to take and place the eggs needed for hatching.
[0004] Common intelligent box-type incubators can hatch poultry eggs when in use. However, existing box-type incubators generally place poultry eggs in layers on an egg cart and use fans to increase the air circulation in the equipment. However, it is difficult to effectively control the path of the air circulation, which will cause some poultry eggs to be unable to obtain a better humid and hot incubation environment, reducing the hatching success rate. Moreover, when the humidity and temperature inside the box-type incubator are too high or too low, it is impossible to quickly adjust the humidity and temperature inside the incubator in time, and it is difficult to perform intelligent control and adjustment.
[0005] In view of this, the present utility model is proposed. Utility Model Content
[0006] The purpose of the utility model is to provide an intelligent box-type incubator in order to solve the above problems, so as to control the circulation path of cold and hot air flows and to intelligently control and adjust the humidity and temperature inside the box-type incubator.
[0007] The utility model achieves the above-mentioned purpose through the following technical scheme, an intelligent box-type incubator, comprising two symmetrically arranged incubators, one end of the incubators being symmetrically hinged with a door panel, one end of the incubators being provided with a ventilating opening with a shutter installed inside, one end of the ventilating opening being rotatably provided with a guide plate, an exhaust pipe for exhausting high-temperature water vapor being fixedly installed on the upper end of the incubators, a partition with a circular hole opened in the middle position of one end being fixedly installed in a linear array inside the incubators, one end of the partition being provided with holes in a circumferential array, a baffle being fixedly installed on one side of the partition, a U-shaped ventilation duct being arranged between the inner wall of the incubators and the baffles and the partitions, an exhaust fan being installed in a linear array in the U-shaped ventilation duct, an electric heating pipe being fixedly installed on one side of the exhaust fan in the U-shaped ventilation duct, a humidifying pipe being fixedly installed on one side of the upper end of the incubators, one end of the humidifying pipe extending into the incubators, and the incubators A thermostatic tube is provided at the upper end, one end of the thermostatic tube extends to the interior of the incubator and is connected to the middle partition, and the other end of the thermostatic tube extends into the U-shaped ventilation duct. An electrical cabinet with a PLC controller is fixedly installed at one end of the incubator. When in use, the PLC controller is used for the temperature and humidity inside the incubator, and the thermostatic tube is used to adjust the temperature inside the incubator. The humidifying tube is a U-shaped structure, and the humidifying tube is used to adjust the humidity inside the incubator. An atomizing nozzle is fixedly installed at one end of the humidifying tube. The electric heating tube is an existing structure for generating heat. The U-shaped ventilation duct is used for the flow of hot and cold air, the exhaust fan is used to make the hot and cold air flow, the holes are used to make the hot and cold air flow evenly, the exhaust duct is used to discharge moisture or high-temperature water vapor, the vent is used to let in cold air, and the shutter is used to control the switch of the vent.
[0008] Furthermore, in order to effectively control the circulation path of cold and hot air flows, three exhaust fans are provided, the exhaust fans at the upper and lower ends have the same installation direction and the same wind direction, and the exhaust fan in the middle has an installation direction opposite to those of the exhaust fans at the upper and lower ends, and the wind direction is opposite.
[0009] Furthermore, in order to assist in regulating the temperature inside the incubator, the temperature regulating pipe includes a water inlet pipe and a water outlet pipe, a U-shaped fixing frame is fixedly installed in the U-shaped ventilation duct, a cross mounting frame is fixedly installed in the circular hole, and water supply copper pipes are installed on the outside of the U-shaped fixing frame and on one side of the cross mounting frame, one end of the water supply copper pipe is connected to the water inlet pipe, and the other end of the water supply copper pipe is connected to the water outlet pipe, the water supply copper pipe on one side is wrapped around the outside of the U-shaped fixing frame, and the water supply copper pipe on the other side is spirally fixed on the cross mounting frame.
[0010] Furthermore, in order to control the switch of the water inlet pipe and the water outlet pipe, a solenoid valve is provided at one end of the water inlet pipe and the water outlet pipe, and the control end of the solenoid valve is electrically connected to the output end of the PLC controller.
[0011] Furthermore, in order to better transfer heat, the water inlet pipe and the water outlet pipe are both copper pipes.
[0012] Furthermore, in order to facilitate the movement of the egg trolley, an incubation area is provided between the partition and the baffle plate, an egg trolley track for moving the egg trolley is provided in the incubation area, a track baffle is fixedly installed at one end of the egg trolley track, and the track baffle is used to limit the position of the egg trolley.
[0013] Furthermore, in order to monitor the temperature and humidity of the incubator, a temperature sensor and a humidity sensor are provided inside the incubator, and the output ends of the temperature sensor and the humidity sensor are electrically connected to the input end of the PLC controller. The temperature sensor and the humidity sensor are used to perform real-time detection of the temperature and humidity of the incubator.
[0014] Furthermore, in order to control and adjust the exhaust fan, an exhaust fan is installed inside the exhaust duct, the exhaust fan control end is electrically connected to the output end of the PLC controller, and the wind speed of the exhaust fan can be adjusted by the PLC controller.
[0015] The technical effects and advantages of the utility model are as follows: when the utility model is in use, the exhaust fan blows hot air evenly onto the surface of the eggs through the U-shaped channel, so that the eggs can obtain a better hot and humid incubation environment, thereby improving the hatching success rate. The temperature and humidity inside the incubator can also be monitored by the temperature sensor and the humidity sensor, and intelligently adjusted by the PLC controller to ensure that the temperature and humidity inside the incubator always meet the requirements for egg hatching. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the incubation area structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the connection structure between the shutter and the guide plate of the utility model;
[0019] Figure 4 This is a schematic diagram of the exhaust pipe structure of the utility model;
[0020] Figure 5 This is a schematic diagram of the connection structure between the baffle and the temperature regulating tube of the utility model;
[0021] Figure 6 This is a schematic diagram of the internal connection structure of the incubator of the utility model;
[0022] Figure 7 This is a schematic diagram of the U-shaped fixing frame connection structure of the utility model;
[0023] In the figure: 1. incubator; 2. door panel; 3. shutter; 4. guide plate; 5. exhaust duct; 6. round hole; 7. partition; 8. baffle; 9. U-shaped ventilation duct; 10. exhaust fan; 11. electric heating tube; 12. humidification tube; 13. temperature control tube; 14. electrical cabinet; 15. water inlet pipe; 16. water outlet pipe; 17. U-shaped fixing frame; 18. cross mounting frame; 19. water supply copper pipe; 20. egg cart track; 21. track baffle; 22. temperature sensor; 23. humidity sensor; 24. exhaust fan. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-Figure 7As shown, an intelligent box-type incubator comprises two symmetrically arranged incubator boxes 1, one end of the incubator box 1 is symmetrically hinged with a door panel 2, one end of the incubator box 1 is provided with a vent with a shutter 3 installed inside, one end of the vent is rotatably provided with a guide plate 4, an exhaust pipe 5 for discharging high-temperature water vapor is fixedly installed on the upper end of the incubator box 1, a partition 7 with a circular hole 6 opened in the middle position of one end is fixedly installed in a linear array inside the incubator box 1, one end of the partition 7 is provided with holes in a circumferential array, and a baffle 8 is fixedly installed on one side of the partition 7 A U-shaped ventilation duct 9 is arranged between the inner wall of the incubator 1 and the baffle 8 and the partition 7. An exhaust fan 10 is installed in a linear array in the U-shaped ventilation duct 9. An electric heating tube 11 is fixedly installed on one side of the exhaust fan 10 in the U-shaped ventilation duct 9. A humidifying tube 12 is fixedly installed on one side of the upper end of the incubator 1. One end of the humidifying tube 12 extends into the incubator 1. A temperature regulating tube 13 is arranged on the upper end of the incubator 1. One end of the temperature regulating tube 13 extends to the inside of the incubator 1 and is connected to the middle partition 7. The other end of the temperature regulating tube 13 extends to the U-shaped ventilation duct 9. In the passage 9, an electrical cabinet 14 with a PLC controller is fixedly installed at one end of the incubator 1, an incubation area is arranged between the partition 7 and the baffle plate 8, an egg trolley track 20 for moving the egg trolley is arranged in the incubation area, a track baffle plate 21 is fixedly installed at one end of the egg trolley track 20, and three exhaust fans 10 are arranged. When in use, the door panel 2 is first opened, the egg trolley is pushed into the incubation area along the egg trolley track 20, the track baffle plate 21 limits the egg trolley, and then the electric heating tube 11 is turned on to generate heat, and then the exhaust fan 1 is started. 0, the exhaust fans 10 at the upper and lower ends make the hot air form a uniform airflow in the U-shaped ventilation duct 9, and then blow it into the egg cart evenly through the circular hole 6 and the hole to incubate the poultry eggs in the egg cart. When the temperature of the incubator 1 is high or low, the PLC controller in the electrical cabinet 14 controls to open the thermostat 13 to intelligently adjust the temperature of the incubator 1. When the humidity of the incubator 1 is high or low, the PLC controller in the electrical cabinet 14 controls to open the humidifying tube 12 to intelligently adjust the humidity of the incubator 1.
[0026] like Figure 5 and Figure 7As shown, the temperature regulating pipe 13 includes a water inlet pipe 15 and a water outlet pipe 16, a U-shaped fixing frame 17 is fixedly installed in the U-shaped ventilation duct 9, a cross mounting frame 18 is fixedly installed in the round hole 6, and a water delivery copper pipe 19 is installed on the outside of the U-shaped fixing frame 17 and on one side of the cross mounting frame 18. One end of the water delivery copper pipe 19 is connected to the water inlet pipe 15, and the other end of the water delivery copper pipe 19 is connected to the water outlet pipe 16. The water inlet pipe 15, the water outlet pipe 16 and one end of the humidification pipe 12 are all provided with electromagnetic valves, and the electromagnetic valve controls The control end is electrically connected to the output end of the PLC controller, and the water inlet pipe 15 and the water outlet pipe 16 are both copper pipes. When in use, when the temperature of the incubator 1 is high or low, the PLC controller controls the solenoid valve to open the thermostatic pipe 13, and hot water or cold water is introduced into the thermostatic pipe 13, and then input into the water delivery copper pipe 19 through the water inlet pipe 15 to adjust the temperature inside the incubator 1. The generated hot water or cold water flows out through the water outlet pipe 16, and then cold water is re-input to cool down or heat up.
[0027] like Figure 5 and Figure 6 As shown, a temperature sensor 22 and a humidity sensor 23 are provided inside the incubator 1, and the output ends of the temperature sensor 22 and the humidity sensor 23 are electrically connected to the input end of the PLC controller. An exhaust fan 24 is installed inside the exhaust duct 5, and the control end of the exhaust fan 24 is electrically connected to the output end of the PLC controller. When in use, when the humidity of the incubator 1 is high or low, the PLC controller controls the solenoid valve to open the humidity regulating tube, and introduces cold water into the humidifying tube 12, and generates water mist through an atomizing nozzle at one end to adjust the humidity inside the incubator 1. The wind generated by the exhaust fan 10 in the middle controls the flow direction of the mist to prevent the water mist from wetting the eggs. When the humidity and humidity are too high, the exhaust fan 24 is started by the PLC controller to discharge the high-temperature airflow and moisture inside the incubator 1.
[0028] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An intelligent box-type incubator, comprising two symmetrically arranged incubator boxes (1), characterized in that: The incubator (1) has a door panel (2) symmetrically hinged at one end, a vent with a shutter (3) installed inside is provided at one end of the incubator (1), a guide plate (4) is rotatably installed at one end of the vent, an exhaust pipe (5) for discharging high-temperature water vapor is fixedly installed at the upper end of the incubator (1), a partition (7) with a circular hole (6) opened at the middle position of one end is fixedly installed in a linear array inside the incubator (1), holes are opened at one end of the partition (7) in a circumferential array, a baffle (8) is fixedly installed on one side of the partition (7), a U-shaped ventilation duct (9) is provided between the inner wall of the incubator (1) and the baffle (8) and the partition (7), and the U-shaped ventilation duct (9) 9) is provided with an exhaust fan (10) in a linear array, an electric heating tube (11) is fixedly installed on one side of the exhaust fan (10) in the U-shaped ventilation duct (9), a humidifying tube (12) is fixedly installed on one side of the upper end of the incubator (1), one end of the humidifying tube (12) extends into the incubator (1), a temperature regulating tube (13) is arranged at the upper end of the incubator (1), one end of the temperature regulating tube (13) extends into the interior of the incubator (1) and is connected to the partition (7) in the middle, and the other end of the temperature regulating tube (13) extends into the U-shaped ventilation duct (9), and an electrical cabinet (14) with a PLC controller arranged therein is fixedly installed at one end of the incubator (1).
2. The intelligent box-type incubator according to claim 1, characterized in that: Three exhaust fans (10) are provided.
3. The intelligent box-type incubator according to claim 1, characterized in that: The temperature regulating pipe (13) comprises a water inlet pipe (15) and a water outlet pipe (16); a U-shaped fixing frame (17) is fixedly installed in the U-shaped ventilation duct (9); a cross mounting frame (18) is fixedly installed in the circular hole (6); a water delivery copper pipe (19) is installed on the outside of the U-shaped fixing frame (17) and on one side of the cross mounting frame (18); one end of the water delivery copper pipe (19) is connected to the water inlet pipe (15), and the other end of the water delivery copper pipe (19) is connected to the water outlet pipe (16).
4. The intelligent box-type incubator according to claim 3, characterized in that: The water inlet pipe (15), the water outlet pipe (16) and one end of the humidifying pipe (12) are all provided with a solenoid valve, and the control end of the solenoid valve is electrically connected to the output end of the PLC controller.
5. The intelligent box-type incubator according to claim 4, characterized in that: The water inlet pipe (15) and the water outlet pipe (16) are both copper pipes.
6. The intelligent box-type incubator according to claim 1, characterized in that: An incubation area is provided between the partition plate (7) and the baffle plate (8), and an egg trolley track (20) for moving the egg trolley is provided in the incubation area, and a track baffle plate (21) is fixedly mounted on one end of the egg trolley track (20).
7. The intelligent box-type incubator according to claim 1, characterized in that: A temperature sensor (22) and a humidity sensor (23) are arranged inside the incubator (1), and the output ends of the temperature sensor (22) and the humidity sensor (23) are electrically connected to the input end of the PLC controller.
8. The intelligent box-type incubator according to claim 1, characterized in that: An exhaust fan (24) is installed inside the exhaust pipe (5), and a control end of the exhaust fan (24) is electrically connected to an output end of the PLC controller.