PET bottle sorting device

By designing a PET bottle sorting device including a lever, a cleaning room, a dryer and an identification device, the problem of inaccurate sorting of PET bottles in the prior art is solved, and efficient cleaning, drying and Sorting.

CN222428611UActive Publication Date: 2025-02-07湖北玖盛材料有限公司
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Patent Information

Application Number
CN202420404847.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2025-02-07
Estimated Expiration
2034-03-04

AI Technical Summary

Technical Problem

The existing PET bottle recycling and sorting device does not pretreat the PET bottle before sorting, resulting in inaccurate sorting.

Method used

A PET bottle sorting device is designed, including a feed box, a lever, a magnetic suction block, a cleaning room, a dryer, an identification device and a slope conveyor belt. The device realizes efficient push of the PET bottle into the feed box, the cleaning room and the dryer to clean and dry the PET bottle. The identification device is used to identify the characteristics of the PET bottle and control the operation of the lever. , slope conveyor belt prevents PET bottles from stacking.

Benefits of technology

By pretreating PET bottles, including cleaning and drying, the accuracy and efficiency of sorting are significantly improved, ensuring that the PET bottles are fully cleaned, dried and sorted.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a PET bottle sorting device which comprises a sorting device body, and a feeding box is arranged at one end of the sorting device body. A feeding port is formed in one side of the feeding box, and a shifting rod is rotationally installed on the side, provided with the feeding port, of the feeding box. The shifting rod comprises a first rod body, one end of the first rod body is hinged to one side of the feeding box, the other end of the first rod body is connected with a clockwork spring, and one end of the first rod body is connected with a second rod body through the clockwork spring; a second magnetic attraction block is installed at the end, away from the clockwork spring, of the second rod body. A first magnetic attraction block is mounted on one side of the feeding box; according to the bottle feeding device, the shifting rod and the magnetic attraction block are arranged, so that bottles are better pushed into the feeding box.
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Description

Technical Field

[0001] The utility model relates to the technical field of PET bottle recycling and classification, in particular to a PET bottle sorting device. Background Art

[0002] PET bottles refer to bottles that contain a plastic material called polyethylene terephthalate, or PET for short, which is a polymer produced by the combination of terephthalic acid and ethylene glycol. In recent years, domestic recycled PET drawing and granulation companies have tended to be large-scale, and the demand for high-end recycled PET products from international brands has also continued to grow, making bottle flakes more valuable in the market.

[0003] After searching, the Chinese patent application number 202021289653.3 discloses a PET bottle recycling and sorting device, including a crossbeam, a conveyor belt, a motor, a reducer, a conveying device, a cylinder and a piston. A first roller and a second roller are arranged between two sets of parallel crossbeams, and the first roller and the second roller are rotatably connected at both ends to the inner sides of the two sets of crossbeams respectively. The first roller and the second roller are connected through a transmission device, and the conveyor belt is wound around the first roller and the second roller. A bottom plate is arranged at the rear end of the crossbeam, and the motor and the reducer are mounted on the bottom plate. A scraper is arranged at the right end of the conveying device, and the cylinder is mounted on the top beam. The cylinder is slidably connected to the piston, and the bottom end of the piston is connected to the top of the conveying device. A collecting device is placed on the bottom side of the magnetic conveyor belt.

[0004] The assembly device in the above-mentioned document has the following disadvantages:

[0005] The above device does not pre-treat the PET bottles before sorting, and all the residues on them are likely to cause inaccurate sorting. Utility Model Content

[0006] The utility model aims to solve the shortcomings in the prior art and proposes a PET bottle sorting device.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A PET bottle sorting device comprises a sorting device body, one end of which is provided with a feed box; one side of the feed box is provided with a feed port, and a lever is rotatably installed on the side of the feed box with the feed port; the lever comprises a first rod body, one end of the first rod body is hinged to one side of the feed box, and the other end is connected to a clockwork spring, and one end of the first rod body is connected to a second rod body through the clockwork spring; a second magnetic block is installed on the end of the second rod body away from the clockwork spring; and a first magnetic block is installed on one side of the feed box.

[0009] As a further solution of the utility model: circular slots are equidistantly formed at the upper end of the first rod body; and retaining tubes are detachably mounted on the circular slots.

[0010] As a further solution of the utility model: a conveyor belt is installed at one end of the main body of the sorting device, and a cleaning room is fixed at one end of the conveyor belt; a rotating push plate is rotatably installed inside the cleaning room; a motor is installed on the outer wall of one side of the cleaning room, and the output end of the motor is connected to the shaft of the rotating push plate. A dryer is arranged at the upper end of the cleaning room; a water pump is installed at one side of the cleaning room, a water pump is installed in the water pump box, and a water pump pipe is connected to the water pump and the cleaning room.

[0011] As a further solution of the utility model: a baffle is movably installed on one side of the cleaning room close to the conveyor belt; an electric telescopic cylinder is provided on the side of the cleaning room where the motor is installed, and the output end of the electric telescopic cylinder is connected to one end of the baffle.

[0012] As a further solution of the utility model: a recognition device is arranged on one side of the main body of the sorting device, and the recognition device includes an image recognition module, an image analysis module and a control module.

[0013] As a further solution of the utility model: a slope conveyor belt is arranged at one end of the identification device away from the feed box.

[0014] The beneficial effects of the utility model are:

[0015] 1. The utility model sets a lever, a first magnetic block and a second magnetic block. When the PET bottle passes the detection and is transmitted to the front of the corresponding feed box, the lever is controlled to start rotating, and the PET bottle of the specified color is quickly moved toward the feed port. When the PET bottle is about to reach the feed port, the first magnetic block and the second magnetic block attract each other, so that the second rod body accelerates to move toward the feed port, thereby better pushing the bottle into the feed box.

[0016] 2. The utility model provides a retaining tube, which can prevent the bottle from rolling to the other side of the lever before reaching the feed port when the lever moves the bottle; in addition, the retaining tube is detachably mounted on the upper end of the first rod body, and can be disassembled according to the stacking situation of the PET bottles, thereby controlling the distribution density of the PET bottles and enabling the lever to move effectively.

[0017] 3. The utility model arranges a rotating push plate. When the PET bottles are cleaned and soaked in the cleaning room, the motor starts to operate, drives the rotating push plate to rotate, and pushes the PET bottles to make them fully cleaned; after cleaning, the water pump pumps the water in the cleaning room into the water pumping tank; the dryer starts to work to dry the PET bottles. During this period, the rotating push plate keeps pushing the bottles, so that the bottles are not only fully cleaned, but also the water can be fully drained. The final push makes the bottles fully dried.

[0018] 4. The utility model sets a baffle door. When the PET bottles are dried, the electric telescopic cylinder starts to work and pulls the baffle door upward, so that the PET bottles enter the conveyor belt under the push of the rotating push plate and start to be conveyed.

[0019] 5. The utility model sets up a recognition device. When the main body of the sorting device is in operation, the image recognition module collects the image of the PET bottle, analyzes the characteristics of the PET bottle based on the image analysis module, and transmits the information to the control module; the image recognition module can adopt a common image recognition device on the market to identify information characteristics such as color and size of the PET bottle. The control module controls the motor of the corresponding lever to work according to the identified characteristics, thereby driving the lever to move; the image recognition module and the control module belong to the existing technology, so they are not described in detail here.

[0020] 6. The utility model sets a slope conveyor belt. Before the PET bottles enter the identification device, they have to pass through a slope conveyor belt. When the PET bottles stacked on the upper part reach a certain height, they will return to the original point due to unstable factors and be transported again. This not only controls the number of PET bottles detected, but also prevents them from stacking, creating conditions for subsequent detection and the movement of the lever. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall structure of a PET bottle sorting device proposed by the utility model;

[0022] Figure 2 This is a schematic diagram of a cleaning device for a PET bottle sorting device proposed by the utility model;

[0023] Figure 3 The utility model provides a schematic diagram of the lever structure of a PET bottle sorting device.

[0024] In the figure: 1-rotating push plate, 2-electric telescopic cylinder, 3-cleaning room, 4-water pumping box, 5-motor, 6-blocking door, 7-slope conveyor belt, 8-identification device, 9-push rod, 10-first magnetic block, 11-feeding box, 12-drying machine, 13-blocking pipe, 14-first rod body, 15-spring spring, 16-second magnetic block, 17-second rod body, 18-sorting device body. DETAILED DESCRIPTION

[0025] The technical solution of the utility model is further described in detail below in conjunction with specific implementation methods.

[0026] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0027] Example 1

[0028] A PET bottle sorting device, such as Figure 1-3 As shown, it includes: a sorting device body 18, one end of which is provided with a feed box 11; a feed port is provided on one side of the feed box 11, and a lever 9 is rotatably installed on the side of the feed box 11 with the feed port; the lever 9 includes a first rod body 14, one end of which is hinged to one side of the feed box 11, and the other end is connected to a clockwork spring 15, and one end of the first rod body 14 is connected to a second rod body 17 through the clockwork spring 15; a second magnetic block 16 is installed on the end of the second rod body 17 away from the clockwork spring 15; a first magnetic block 10 is installed on one side of the feed box 11.

[0029] By setting the lever 9, the first magnetic block 10 and the second magnetic block 16, when the PET bottle passes the detection and is transmitted to the corresponding feed box 11, the lever 9 is controlled to start rotating, and the PET bottle of the specified color is quickly moved toward the feed port. When it is about to reach the feed port, the first magnetic block 10 and the second magnetic block 16 attract each other, so that the second rod body 17 accelerates to move toward the feed port, thereby better pushing the bottle into the feed box 11.

[0030] To prevent PET bottles from stacking, such as Figure 3 As shown, circular slots are formed at equal intervals on the upper end of the first rod body 14; and a retaining tube 13 is detachably mounted on the circular slot.

[0031] By providing the blocking tube 13, when the lever 9 moves the bottle, the blocking tube 13 can prevent the bottle from rolling to the other side of the lever 9 before reaching the feed port; in addition, the blocking tube 13 is detachably installed on the upper end of the first rod body 14, and can be disassembled according to the stacking situation of the PET bottles to control the distribution density of the PET bottles, so that the lever 9 can be effectively moved.

[0032] In order to remove the residue on the surface of PET bottles, such as Figure 1, 2, a conveyor belt is installed at one end of the main body 18 of the sorting device, and a cleaning room 3 is fixed at one end of the conveyor belt; a rotating push plate 1 is rotatably installed inside the cleaning room 3; a motor 5 is installed on the outer wall of one side of the cleaning room 3, and the output end of the motor 5 is connected to the shaft of the rotating push plate 1. A dryer 12 is arranged at the upper end of the cleaning room 3; a water pumping box 4 is installed at one side of the cleaning room 3, a water pump is installed in the water pumping box 4, and a water pumping pipe is connected to the water pump and the cleaning room 3.

[0033] By setting the rotating push plate 1, when the PET bottles are washed and immersed in the washing room 3, the motor 5 starts to operate, drives the rotating push plate 1 to rotate, and pushes the PET bottles to make them fully washed; after washing, the water pump pumps the water in the washing room 3 into the water pumping tank 4; the dryer 12 starts to work to dry the PET bottles. During this period, the rotating push plate 1 keeps pushing the bottles, so that the bottles are not only fully washed, but also the water can be fully drained, and the final push makes the bottles fully dried.

[0034] In order to allow PET bottles to enter the conveyor belt, such as Figure 1 As shown in FIG2 , a baffle door 6 is movably installed on one side of the cleaning room 3 close to the conveyor belt; an electric telescopic cylinder 2 is provided on one side of the cleaning room 3 where the motor 5 is installed, and the output end of the electric telescopic cylinder 2 is connected to one end of the baffle door 6.

[0035] By setting the baffle 6, when the PET bottles are dried, the electric telescopic cylinder 2 starts to work and pulls the baffle 6 upward, so that the PET bottles enter the conveyor belt under the push of the rotating push plate 1 and start to be conveyed.

[0036] In order to identify the bottle color and control the motor of the lever, such as Figure 1 As shown in Figure 2, an identification device 8 is provided on one side of the sorting device body 18, and the identification device 8 includes an image recognition module, an image analysis module and a control module.

[0037] By setting the recognition device 8, when the sorting device body 18 is in operation, the image recognition module collects the image of the PET bottle, analyzes the characteristics of the PET bottle based on the image analysis module, and transmits the information to the control module; the image recognition module can adopt a common image recognition device on the market, such as a CCD image acquisition device, etc., to recognize the information characteristics such as the color and / or size of the PET bottle, and the control module controls the motor of the corresponding lever 9 to work according to the recognized characteristics, thereby driving the lever 9 to move; the image recognition module and the control module belong to the existing technology, so they are not described here.

[0038] To reduce the stacking of PET bottles, such as Figure 1 As shown, a slope conveyor belt 7 is provided at one end of the identification device 8 away from the feed box 11 .

[0039] By setting up the slope conveyor belt 7, the PET bottles have to pass through the slope conveyor belt 7 before entering the identification device 8. When the PET bottles stacked on the upper part reach a certain height, they will return to the original point due to unstable factors and be conveyed again. This not only controls the number of PET bottles to be detected, but also prevents them from stacking, creating conditions for subsequent detection and the movement of the lever 9.

[0040] Working principle: when the PET bottles are washed and soaked in the washing room 3, the motor 5 starts to operate, driving the rotating push plate 1 to rotate and push the PET bottles to make them fully washed; after washing, the water pump pumps the water in the washing room 3 into the water pumping tank 4; the dryer 12 starts to work to dry the PET bottles. During this period, the rotating push plate 1 has been pushing the bottles, so that the bottles are not only fully washed, but also the water can be fully drained. The final push makes the bottles fully dried; when the PET bottles are dried, the electric telescopic cylinder 2 starts to work and pulls the baffle 6 upwards, so that the PET bottles enter the conveyor belt under the push of the rotating push plate 1 and begin to be conveyed to the slope conveyor belt 7. When the PET bottles stacked on the upper part of the bottle body reach a certain height on the slope conveyor belt 7, they will be unstable. The PET bottles are returned to the origin due to the above factors and are transported again, which not only controls the number of PET bottles detected, but also prevents them from stacking. After being transported to the identification device 8 by the slope conveyor belt 7, the intelligent sorting machine starts to detect the PET bottles. The image recognition module collects the image of the PET bottles, analyzes the characteristics of the PET bottles based on the image analysis module, and transmits the information to the control module. The control module controls the motor of each lever 9 to drive the lever 9 to move. When the lever 9 moves the bottle, the blocking tube 13 can prevent the bottle from rolling to the other side of the lever 9 before reaching the feed port. In addition, the blocking tube 13 is detachably installed on the upper end of the first rod body 14, and can be disassembled according to the stacking situation of the PET bottles to control the distribution density of the PET bottles, so that the lever 9 can be effectively moved.

[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A PET bottle sorting device, comprising a sorting device body (18), characterized in that: A feed box (11) is provided at one end of the main body (18) of the sorting device; a feed port is provided at one side of the feed box (11); a lever (9) is rotatably installed on the side of the feed box (11) where the feed port is provided; the lever (9) comprises a first rod body (14); one end of the first rod body is hinged to one side of the feed box (11); the other end is connected to a spring (15); a second rod body (17) is installed at one end of the first rod body (14) connected to the spring (15); a second magnetic block (16) is installed at one end of the second rod body (17) away from the spring (15); and a first magnetic block (10) is installed at one side of the feed box (11).

2. A PET bottle sorting device according to claim 1, characterized in that: The upper end of the first rod body (14) is provided with circular slots at equal intervals; a retaining tube (13) is detachably mounted on the circular slot.

3. A PET bottle sorting device according to claim 2, characterized in that: A conveyor belt is installed at one end of the sorting device body (18), and a cleaning room (3) is fixed at one end of the conveyor belt; a rotating push plate (1) is rotatably installed inside the cleaning room (3); a motor (5) is installed on the outer wall of one side of the cleaning room (3), and the output end of the motor (5) is connected to the shaft of the rotating push plate (1) in a transmission manner; a drying machine (12) is arranged at the upper end of the cleaning room (3); a water pumping box (4) is installed on one side of the cleaning room (3), a water pump is installed in the water pumping box (4), and a water pumping pipe is connected between the water pump and the cleaning room (3).

4. A PET bottle sorting device according to claim 3, characterized in that: A baffle (6) is movably installed on one side of the cleaning room (3) close to the conveyor belt; an electric telescopic cylinder (2) is provided on the side of the cleaning room (3) where the motor (5) is installed, and an output end of the electric telescopic cylinder (2) is connected to one end of the baffle (6).

5. A PET bottle sorting device according to claim 4, characterized in that: A recognition device (8) is provided on one side of the sorting device body (18), and the recognition device (8) comprises an image recognition module, an image analysis module and a control module.

6. A PET bottle sorting device according to claim 5, characterized in that: A slope conveyor belt (7) is provided at one end of the identification device (8) away from the feed box (11).

Citation Information

Patent Citations

  • PET bottle recycling and sorting device

    CN212764236U