Metal bending anti-breaking monitoring equipment
By designing a metal bending and break-off-proof monitoring device, using hydraulic systems and infrared monitors, the existing bending equipment lacks anti-break function and complex structure problems, achieving safe and stable bending effect and structural simplification.
Patent Information
- Application Number
- CN202323276212.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-04
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2033-12-04
AI Technical Summary
The existing bending equipment does not have anti-breaking function, which is prone to risk of fracture, and has a relatively complex structure and needs to be improved.
A metal bending and break-off monitoring device is designed. Through the coordination between hydraulic blocks, hydraulic rods, hydraulic stations, bending rollers, and fixed rollers, the transmission roller transports the steel pipe to the fixed rollers, and then controls the hydraulic station to make the hydraulic pressure. The block movement drives the bending roller to squeeze the steel pipe, realize bending, and detect the length of the steel pipe through an infrared monitor to prevent breakage caused by too short or too long.
The maximum bending angle is fixed during the bending process, preventing direct breakage, and the use of infrared monitors enhances the stability and bending effect of the equipment and simplifies the structure.
Smart Images

Figure CN222428927U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of metal bending, in particular to a metal bending and anti-breakage monitoring device. Background Art
[0002] A bending machine is a machine that can bend thin plates. Its structure mainly includes a bracket, a workbench and a clamping plate. The workbench is placed on the bracket. The workbench consists of a base and a pressure plate. The base is connected to the clamping plate by a hinge. The base consists of a base shell, a coil and a cover plate. The coil is placed in the depression of the base shell, and the top of the depression is covered with a cover plate. When in use, the coil is energized by a wire, and after energization, an attractive force is generated on the pressure plate, thereby clamping the thin plate between the pressure plate and the base. Due to the use of electromagnetic force clamping, the pressure plate can be made into a variety of workpiece requirements, and can process workpieces with side walls. It is also very simple to operate. The following problems exist in the existing technology:
[0003] The existing bending equipment does not have an anti-breakage function and is prone to the risk of breakage. In addition, the structure is relatively complex and needs to be improved. Utility Model Content
[0004] The utility model provides a metal bending and anti-breaking monitoring device to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0006] A metal bending and anti-breakage monitoring device comprises a base, the top of the base is fixedly connected to a fixed roller, one side of the base is movably connected to a hydraulic block, the inner wall of the hydraulic block is movably connected to a hydraulic rod, one side of the hydraulic rod is fixedly connected to a hydraulic station, and the top of the hydraulic block is fixedly connected to a bending roller.
[0007] A further improvement of the technical solution of the utility model is that the bending roller is structured to be movable up and down through a hydraulic block, a hydraulic rod and a hydraulic station.
[0008] The above technical solution is adopted, in which the control hydraulic station makes the hydraulic block move on the hydraulic rod to drive the bending roller to squeeze the steel pipe downward.
[0009] A further improvement of the technical solution of the utility model is that: a transmission roller is fixedly connected to the top of the base, and a transmission motor is fixedly connected to the back of the transmission roller via a coupling.
[0010] The above technical solution is adopted, in which the transmission motor is turned on to control the rotation of the two transmission rollers, and the steel pipe can be automatically transported inward when it is put in.
[0011] A further improvement of the technical solution of the utility model is that: a shock-absorbing pad is fixedly connected to the back side of the base.
[0012] By adopting the above technical solution, the anti-vibration pad in the solution can ensure the stability of the equipment.
[0013] A further improvement of the technical solution of the utility model is that: a fixed side plate is fixedly connected to one side of the base, and an infrared monitor is fixedly connected to the surface of the fixed side plate.
[0014] The above technical solution is adopted, in which the infrared detector is arranged on the fixed side plate, which can detect the length of the protruding steel pipe and prevent the steel from breaking due to being too short or too long.
[0015] A further improvement of the technical solution of the utility model is that: two transmission rollers and two transmission motors are provided, and the infrared detector is flush with the middle of the two transmission rollers.
[0016] The above technical solution is adopted, and the infrared detector in the solution is aligned with the placed steel.
[0017] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0018] The utility model provides a metal bending and anti-breakage monitoring device. Through the coordinated arrangement of a hydraulic block, a hydraulic rod, a hydraulic station, a bending roller and a fixed roller, a driving roller conveys a steel pipe to be bent to a certain length behind the fixed roller. By controlling the hydraulic station, the hydraulic block moves on the hydraulic rod to drive the bending roller to squeeze the steel pipe downward, and the steel pipe begins to bend around the fixed roller. The main function of this structure is that the bending method of this method fixes the maximum bending angle to prevent direct breakage, and the structure is simple and uncomplicated.
[0019] The utility model provides a metal bending and anti-break monitoring device. Through the coordinated arrangement of an infrared monitor and a shockproof pad, the position of the infrared monitor is flush with the middle of two driving rollers. The length of the protruding steel pipe can be detected to prevent the steel from being broken due to being too short or too long. The shockproof pad can ensure the stability of the equipment. The main function of this structure is to enhance the bending effect of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 It is a cross-sectional view of the back structure of the utility model;
[0022] Figure 3 It is a side view of the overall structure of the utility model.
[0023] In the figure: 1. base; 2. transmission roller; 3. transmission motor; 4. fixed roller; 5. bending roller; 6. shock-proof pad; 7. fixed side plate; 8. infrared monitor; 9. hydraulic block; 10. hydraulic rod; 11. hydraulic station. Implementation
[0024] The present invention is further described in detail below in conjunction with the embodiments: Example
[0025] like Figure 1-3 As shown, the utility model provides a metal bending and anti-breakage monitoring device, including a base 1, a fixed roller 4 is fixedly connected to the top of the base 1, a hydraulic block 9 is movably connected to one side of the base 1, a hydraulic rod 10 is movably connected to the inner wall of the hydraulic block 9, a hydraulic station 11 is fixedly connected to one side of the hydraulic rod 10, and a bending roller 5 is fixedly connected to the top of the hydraulic block 9.
[0026] In this embodiment, the driving roller 2 conveys the steel pipe to be bent to a certain length after it is transported to the fixed roller 4. By controlling the hydraulic station 11, the hydraulic block 9 moves on the hydraulic rod 10 to drive the bending roller 5 to squeeze the steel pipe downward, and the steel pipe will begin to bend around the fixed roller 4. The main function of this structure is that the bending method of this method fixes the maximum bending angle to prevent direct breakage, and the structure is simple and uncomplicated. Example
[0027] like Figure 1-3 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the bending roller 5 is a structure that can move up and down through a hydraulic block 9, a hydraulic rod 10, and a hydraulic station 11, the top of the base 1 is fixedly connected to a transmission roller 2, the back of the transmission roller 2 is fixedly connected to a transmission motor 3 through a coupling, and the back of the base 1 is fixedly connected to a shock-absorbing pad 6.
[0028] In this embodiment, the hydraulic station 11 is controlled so that the hydraulic block 9 moves on the hydraulic rod 10 to drive the bending roller 5 to squeeze the steel pipe downward, and the transmission motor 3 is turned on to control the rotation of the two transmission rollers 2. When the steel pipe is put in, it can be automatically transported inward, and the shock-absorbing pad 6 can ensure the stability of the equipment. Example
[0029] like Figure 1-3 As shown, based on Example 1 and Example 2, the utility model provides a technical solution: preferably, a fixed side plate 7 is fixedly connected to one side of the base 1, an infrared detector 8 is fixedly connected to the surface of the fixed side plate 7, two transmission rollers 2 and two transmission motors 3 are provided, and the infrared detector 8 is flush with the middle of the two transmission rollers 2.
[0030] In this embodiment, the infrared detector 8 is aligned with the inserted steel material, and the infrared detector 8 can detect the length of the extended steel pipe to prevent the steel material from being broken due to being too short or too long.
[0031] The following is a detailed description of the working principle of the metal bending and anti-breakage monitoring equipment.
[0032] like Figure 1-3 As shown, the base 1 is a support seat, and the transmission motor 3 is turned on to control the rotation of the two transmission rollers 2. When the steel pipe is put in, it can be automatically transported in. The transmission roller 2 transports the steel pipe to be bent to a certain length after the fixed roller 4, and controls the hydraulic station 11 to make the hydraulic block 9 move on the hydraulic rod 10 to drive the bending roller 5 to squeeze the steel pipe downward, and the steel pipe will begin to bend around the fixed roller 4. The bending method of this method makes the maximum bending angle fixed to prevent direct breakage, and the structure is simple and uncomplicated. The infrared monitor 8 is arranged on the fixed side plate 7, and the position is flush with the middle of the two transmission rollers 2. It can detect the length of the protruding steel pipe to prevent the steel from being broken due to being too short or too long. The shockproof pad 6 can ensure the stability of the equipment and enhance the bending effect of the equipment.
[0033] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A metal bending and anti-fracture monitoring device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a fixed roller (4), one side of the base (1) is movably connected to a hydraulic block (9), the inner wall of the hydraulic block (9) is movably connected to a hydraulic rod (10), one side of the hydraulic rod (10) is fixedly connected to a hydraulic station (11), and the top of the hydraulic block (9) is fixedly connected to a bending roller (5).
2. The metal bending and anti-breaking monitoring device according to claim 1 is characterized by: The bending roller (5) is formed into a structure capable of moving up and down by means of a hydraulic block (9), a hydraulic rod (10) and a hydraulic station (11).
3. The metal bending and anti-breaking monitoring device according to claim 1 is characterized by: The top of the base (1) is fixedly connected to a transmission roller (2), and the back of the transmission roller (2) is fixedly connected to a transmission motor (3) via a coupling.
4. The metal bending and anti-breaking monitoring device according to claim 1 is characterized by: A shock-absorbing pad (6) is fixedly connected to the back side of the base (1).
5. The metal bending and anti-breaking monitoring device according to claim 3 is characterized by: A fixed side plate (7) is fixedly connected to one side of the base (1), and an infrared monitor (8) is fixedly connected to the surface of the fixed side plate (7).
6. The metal bending and anti-breaking monitoring device according to claim 5 is characterized by: The transmission roller (2) and the transmission motor (3) are provided with two, and the infrared detector (8) is flush with the middle of the two transmission rollers (2).