Color plate inner core cutting device

By designing the color steel plate inner core cutting device and using a water cutter head for cutting, the problem of color steel plate cutting in the prior art is solved, which can easily lead to melting, cutting deformation and fire hazards of grating plates, achieving a safe and efficient cutting effect.

CN222430991UActive Publication Date: 2025-02-07SHANDONG XUHANG ELECTRO HYDRAULIC EQUIP CO LTD
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Patent Information

Application Number
CN202420040975.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-08
Publication Date
2025-02-07
Estimated Expiration
2034-01-08

AI Technical Summary

Technical Problem

The existing color steel plate cutting methods can easily lead to melting and deforming at the bottom grille plate, and there is a fire hazard for flammable materials.

Method used

A color steel plate inner core cutting device is designed, using a combination of sink, longitudinal fixing device, transverse fixing device, transverse moving device and longitudinal moving device, and cutting with a water cutter head to ensure that the bottom grille is not cut through and avoid Incision deformation and fire hazards.

Benefits of technology

Effectively fix the sandwich plate to prevent the bottom grille from being cut through during cutting, reduce the risk of cut deformation, and reduce fire hazards through waterjet cutting technology.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of color steel plate production equipment, in particular to a color steel plate inner core cutting device which comprises a water tank, longitudinal fixing devices are movably installed on the two sides of the water tank, transverse fixing devices are movably installed on the longitudinal fixing devices, and transverse moving devices are fixedly installed on the water tank. A longitudinal moving device is movably installed on the transverse moving device, and a water jet cutter head is fixedly installed at the bottom of the longitudinal moving device. By means of the longitudinal fixing device and the transverse fixing device, adjustment can be conducted according to the lengths, the widths and the thicknesses of different laminboards, so that the laminboards are fixed, the laminboards are lifted, and a grid at the bottom cannot be cut through in the cutting process.
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Description

Technical Field

[0001] The utility model relates to the technical field of color steel plate production equipment, in particular to a color steel plate inner core cutting device. Background Art

[0002] Color-coated steel plate is made of color-coated plate as the panel and thermal insulation materials such as rock wool, polyester amine, polystyrene foam as the core material, which is pressed together. It is also called composite board and sandwich board. It has the advantages of light weight, strong pressure bearing, moisture insulation and fast construction speed. It is widely used in clean workshops, suspended ceilings, cold storage, building mezzanines, etc.

[0003] In the production process of color steel plate, it is necessary to cut the color steel plate together with the sandwich. The existing cutting method generally uses laser cutting. Laser cutting uses the high temperature carried by the laser beam to melt the part that needs to be cut. When cutting the color steel plate sandwich panel, this method is easy to melt through the bottom grid plate, and this method is easy to cause the color steel sandwich panel to be deformed due to high temperature due to the cut, and the inner core of some color steel plates is flammable material, which is easy to cause fire hazards. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a color steel plate inner core cutting device.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] The color steel plate inner core cutting device comprises a water tank, longitudinal fixing devices are movably installed on both sides of the water tank, transverse fixing devices are movably installed on the longitudinal fixing devices, transverse moving devices are fixedly installed on the water tank, longitudinal moving devices are movably installed on the transverse moving devices, and a water knife head is fixedly installed at the bottom of the longitudinal moving device.

[0007] The longitudinal fixing device includes a slider, a first bolt, and a first bracket. The sliders are slidably installed on both sides of the water tank. A first thread groove is penetrated through one side of the slider. The first bolt is threadedly connected in the first thread groove. Both sliders are fixedly connected to the first bracket.

[0008] A roller is movably mounted on the bottom of the sliding block, and sliding grooves are respectively provided on both sides of the water tank, and the sliding block slides in the sliding grooves through the rollers.

[0009] The horizontal fixing device includes a first fixing plate, a second fixing plate, a second bolt, a third bolt, and a fixing block. Round shafts are fixedly installed at both upper and lower ends of the first fixing plate. The upper and lower round shafts are respectively located at the upper and lower sides of the first bracket. Rollers are movably installed on the round shafts and roll along the upper and lower surfaces of the first bracket through the rollers. The other ends of the round shafts are fixedly connected to the second fixing plate. The second fixing plate and the first fixing plate are respectively located at the front and rear sides of the first bracket. A second thread groove is penetrated on one side of the first fixing plate, and a second bolt is threadedly connected in the second thread groove. A third thread groove is penetrated on the top and bottom of the second fixing plate, and a third bolt is threadedly connected in the third thread groove. One end of the third bolt is fixedly installed with a fixing block.

[0010] The lateral moving device includes a second bracket, a T-shaped slider, a Z-shaped supporting structure, a first servo motor, and a first gear. The second brackets are fixedly installed on both sides of the water tank. A T-shaped slot is penetrated through a cross bar on the top of the second bracket, and a T-shaped slider is slidably connected in the T-shaped slot. The Z-shaped supporting structure is fixedly installed on the bottom of the T-shaped slider. A rack is fixedly installed on one side of the top of the Z-shaped supporting structure, and a first gear is meshed with the rack. The bottom of the first gear is fixedly connected to the top of the movable end of the first servo motor, and the first servo motor is fixedly installed on the cross bar on the top of the second bracket.

[0011] The longitudinal moving device includes a rectangular frame, a second servo motor, and a second gear. A hanging groove is opened through one side of the Z-shaped supporting structure, and a rectangular frame is slidably installed in the hanging groove. A rack is fixedly installed on the inner wall of one side of the top of the rectangular frame, and a second gear is meshed with the rack. The top of the second gear is fixedly connected to the movable end of the second servo motor, and the second servo motor is fixedly installed on the bottom of the support plate on the Z-shaped supporting structure.

[0012] In the color steel plate inner core cutting device provided in the embodiment of the present application, a water outlet pipe is installed through one side of the water tank, and a grille plate is movably installed on the water tank.

[0013] The beneficial effects achieved by the utility model are:

[0014] The utility model can adjust according to the length, width and thickness of different sandwich panels by means of the longitudinal fixing device and the transverse fixing device, so as to fix the sandwich panel and raise the sandwich panel, and the bottom grille will not be cut through during cutting.

[0015] The utility model adopts the water jet cutting technology by installing the water jet head on the longitudinal moving device, which is not easy to cause deformation at the incision and fire hazard. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a structural schematic diagram of the utility model;

[0019] Figure 3 yes Figure 2 The enlarged schematic diagram at A in the middle;

[0020] Figure 4 A cross-sectional view of the present utility model.

[0021] In the figure: 10, water tank; 101, water jet head; 102, water outlet pipe; 103, grille plate;

[0022] 20. longitudinal fixing device; 201. slider; 202. first bolt; 203. first bracket;

[0023] 30. Horizontal fixing device; 301. First fixing plate; 302. Second fixing plate; 303. Second bolt; 304. Third bolt; 305. Fixing block;

[0024] 40. lateral moving device; 401. second bracket; 402. T-shaped slider; 403. Z-shaped supporting structure; 404. first servo motor; 405. first gear;

[0025] 50. Longitudinal moving device; 501. Rectangular frame; 502. Second servo motor; 503. Second gear. DETAILED DESCRIPTION

[0026] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0027] Example:

[0028] refer to Figure 1-Figure 4 The color steel plate core cutting device provided in the present application includes a water tank 10, longitudinal fixing devices 20 are movably installed on both sides of the water tank 10, and two groups of longitudinal fixing devices 20 are provided. A transverse fixing device 30 is movably installed on the longitudinal fixing device 20, a transverse moving device 40 is fixedly installed on the water tank 10, a longitudinal moving device 50 is movably installed on the transverse moving device 40, and a water knife head 101 is fixedly installed at the bottom of the longitudinal moving device 50.

[0029] The water tank 10 is used to store the water flow sprayed by the water jet head 101. The longitudinal fixing device 20 can be adjusted according to the length of the sandwich panel, and the transverse fixing device 30 can be adjusted according to the width and thickness of the sandwich panel, so as to fix the sandwich panel. The transverse moving device 40 can drive the water jet head 101 to move transversely, and the longitudinal moving device 50 can drive the water jet head 101 to move longitudinally.

[0030] In this example, the longitudinal fixing device 20 includes a slider 201, a first bolt 202, and a first bracket 203. The sliders 201 are slidably mounted on both sides of the water tank 10, and rollers are movably mounted on the bottom of the sliders 201. Sliding grooves are respectively provided on both sides of the water tank 10, and the sliders 201 slide in the sliding grooves through the rollers. A first thread groove is provided through one side of the slider 201, and the first bolt 202 is threadedly connected in the first thread groove. Both sliders 201 are fixedly connected to the first bracket 203.

[0031] Two longitudinal fixing devices 20 are symmetrically installed on both sides of the water tank 10. The first bracket 203 can be pushed to adjust according to the length of the sandwich panel. The first bolt 202 is rotated. Under the action of the inner thread groove of the slider 201, the first bolt 202 is pressed against the side wall of the water tank 10 to fix the slider 201.

[0032] In this example, the transverse fixing device 30 includes a first fixing plate 301, a second fixing plate 302, a second bolt 303, a third bolt 304, and a fixing block 305. Round shafts are fixedly installed at both upper and lower ends of the first fixing plate 301. The upper and lower round shafts are respectively located at the upper and lower sides of the first bracket 203. Rollers are movably installed on the round shafts and roll along the upper and lower surfaces of the first bracket 203 through the rollers. The other ends of the round shafts are fixedly connected to the second fixing plate 302. The second fixing plate 302 and the first fixing plate 301 are respectively located at the front and rear sides of the first bracket 203. A second thread groove is penetrated through one side of the first fixing plate 301, and the second bolt 303 is threadedly connected in the second thread groove. A third thread groove is penetrated through the top and bottom of the second fixing plate 302, and the third bolt 304 is threadedly connected in the third thread groove. A fixing block 305 is fixedly installed at one end of the third bolt 304.

[0033] Two sets of transverse fixing devices 30 are installed on the first bracket 203. The transverse fixing devices 30 can be adjusted according to the width of the sandwich panel. By rotating the second bolt 303, the first fixing plate 301 can be fixed under the action of the inner thread groove of the first fixing plate 301. By rotating the third bolt 304, the sandwich panels of different thicknesses can be fixed under the action of the thread groove of the second fixing plate 302.

[0034] In this example, the lateral moving device 40 includes a second bracket 401, a T-shaped slider 402, a Z-shaped supporting structure 403, a first servo motor 404, and a first gear 405. The second brackets 401 are fixedly installed on both sides of the water tank 10. A T-shaped slot is penetrated through the cross bar on the top of the second bracket 401, and the T-shaped slider 402 is slidably connected in the T-shaped slot. The Z-shaped supporting structure 403 is fixedly installed on the bottom of the T-shaped slider 402. A rack is fixedly installed on one side of the top of the Z-shaped supporting structure 403, and a first gear 405 is meshed with the rack. The bottom of the first gear 405 is fixedly connected to the top of the movable end of the first servo motor 404, and the first servo motor 404 is fixedly installed on the cross bar on the top of the second bracket 401.

[0035] The first servo motor 404 is started, and the output shaft of the first servo motor 404 rotates to drive the first gear 405 to rotate, and the rotation of the first gear 405 drives the Z-shaped support structure 403 to move horizontally.

[0036] In this example, the longitudinal moving device 50 includes a rectangular frame 501, a second servo motor 502, and a second gear 503. A hanging groove is opened on one side of the Z-shaped support structure 403, and the hanging groove is T-shaped. The rectangular frame 501 is movably installed in the hanging groove. A rack is fixedly installed on the inner wall of one side of the top of the rectangular frame 501, and the second gear 503 is meshed with the rack. The top of the second gear 503 is fixedly connected to the movable end of the second servo motor 502, and the second servo motor 502 is fixedly installed on the bottom of the support plate on the Z-shaped support structure 403.

[0037] The second servo motor 502 is started, and the output shaft of the second servo motor 502 rotates to drive the rectangular frame 501 to move longitudinally, and the movement of the rectangular frame 501 drives the water jet head 101 to move longitudinally.

[0038] In this example, a water outlet pipe 102 is installed through one side of the water tank 10 , and a grille plate 103 is movably installed on the water tank 10 .

[0039] The water outlet pipe 102 is used to discharge the water in the water tank 10 , and the parts cut off from the sandwich panel will fall onto the grid plate 103 .

[0040] The working principle and use process of the utility model are as follows: when in use, the longitudinal fixing device 20 and the transverse fixing device 30 are adjusted to a suitable position according to the length and width of the sandwich panel, the four corners of the sandwich panel are placed on the fixing block 305 at the bottom, the first bolt 202 is rotated to fix the longitudinal fixing device 20, the second bolt 303 is rotated to fix the transverse fixing device 30, the third bolt 304 is rotated to fix the sandwich panel to prevent the sandwich panel from shifting during the cutting process, the first servo motor 404 is started, and the output shaft of the first servo motor 404 rotates to drive the Z-shaped support structure 403 to move horizontally, and the Z The lateral movement of the support structure 403 drives the longitudinal moving device 50 to move lateral, and the longitudinal moving device 50 drives the water cutter head 101 to move lateral, and the second servo motor 502 is started, and the output shaft of the second servo motor 502 rotates to drive the rectangular frame 501 to move longitudinally, and the rectangular frame 501 drives the water cutter head 101 to move longitudinally. By setting the lateral moving device 40 and the longitudinal moving device 50, the water cutter head 101 can be moved longitudinally while being installed in the lateral movement, so that arc cutting can be performed, and by controlling the rotation rate of the output shaft of the first servo motor 404 and the second servo motor 502, cutting with different arcs can be performed.

Claims

1. A color steel plate inner core cutting device, comprising a water tank (10), characterized in that: Longitudinal fixing devices (20) are movably mounted on both sides of the water tank (10), transverse fixing devices (30) are movably mounted on the longitudinal fixing devices (20), a transverse moving device (40) is fixedly mounted on the water tank (10), a longitudinal moving device (50) is movably mounted on the transverse moving device (40), and a water jet head (101) is fixedly mounted on the bottom of the longitudinal moving device (50); The lateral movement device (40) comprises a second bracket (401), a T-shaped slider (402), a Z-shaped support structure (403), a first servo motor (404), and a first gear (405); the second brackets (401) are fixedly mounted on both sides of the water tank (10); a T-shaped slot is penetrated through a cross bar at the top of the second bracket (401); a T-shaped slider (402) is slidably connected in the T-shaped slot; a Z-shaped support structure (403) is fixedly mounted on the bottom of the T-shaped slider (402); a rack is fixedly mounted on one side of the top of the Z-shaped support structure (403); a first gear (405) is meshed with the rack; the first gear (405) is fixedly connected to a movable end of the first servo motor (404); and the first servo motor (404) is fixedly mounted on the cross bar at the top of the second bracket (401); The longitudinal moving device (50) comprises a rectangular frame (501), a second servo motor (502), and a second gear (503); a hanging groove is formed through one side of the Z-shaped support structure (403); the rectangular frame (501) is slidably mounted in the hanging groove; a rack is fixedly mounted on the inner wall of one side of the top of the rectangular frame (501); a second gear (503) is meshed with the rack; the second gear (503) is fixedly connected to the movable end of the second servo motor (502); and the second servo motor (502) is fixedly mounted on the bottom of the upper support plate of the Z-shaped support structure (403).

2. The color steel plate inner core cutting device according to claim 1 is characterized in that: The longitudinal fixing device (20) comprises a slider (201), a first bolt (202), and a first bracket (203). The sliders (201) are slidably mounted on both sides of the water tank (10). A first thread groove is formed through one side of the slider (201). The first bolt (202) is threadedly connected in the first thread groove. Both sliders (201) are fixedly connected to the first bracket (203).

3. The color steel plate inner core cutting device according to claim 2 is characterized in that: A roller is movably mounted on the bottom of the slider (201), and sliding grooves are respectively provided on both sides of the water tank (10), and the slider (201) slides in the sliding grooves via the rollers.

4. The color steel plate inner core cutting device according to claim 2, characterized in that: The transverse fixing device (30) comprises a first fixing plate (301), a second fixing plate (302), a second bolt (303), a third bolt (304), and a fixing block (305). The first fixing plate (301) is fixedly mounted with a circular shaft at both upper and lower ends. The two circular shafts are respectively located at the upper and lower sides of the first bracket (203). Rollers are movably mounted on the circular shafts and roll along the upper and lower surfaces of the first bracket (203) through the rollers. The other ends of the circular shafts are fixedly connected to the second fixing plate (302). The second fixing plate (302) and the first fixing plate (301) are respectively located at the front and rear sides of the first bracket (203). A second thread groove is penetrated through one side of the first fixing plate (301), and the second bolt (303) is threadedly connected in the second thread groove. A third thread groove is penetrated through the top and bottom of the second fixing plate (302), and the third bolt (304) is threadedly connected in the third thread groove. A fixing block (305) is fixedly mounted on one end of the third bolt (304).

5. The color steel plate inner core cutting device according to claim 1, characterized in that: A water outlet pipe (102) is installed through one side of the water tank (10), and a grid plate (103) is movably installed on the water tank (10).