Automobile leather treatment system

By designing a multi-station leather stamping system, the problems of low production efficiency and long mold replacement time of existing leather stamping machines are solved, and the speed and efficiency of leather processing are improved.

CN222434500UActive Publication Date: 2025-02-07TIANJIN CHENHONG NEW MATERIALS CO LTD +1
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Patent Information

Application Number
CN202420287365.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-07
Publication Date
2025-02-07
Estimated Expiration
2034-02-07

AI Technical Summary

Technical Problem

The tool selection structure of the existing leather stamping machine is a single work station drilling hole, which leads to low production efficiency and cannot meet the needs of different punching styles. The time to replace the punching mold is long, which reduces the working efficiency.

Method used

An automotive leather treatment system was designed, including stamping equipment, module mounting frame, frame body, guide rail and drive device. The rapid replacement and coordination of multiple lower modules is achieved through multi-station stamping and automated driving devices, improving leather Speed ​​and efficiency of processing.

Benefits of technology

Multi-station stamping of leather is realized, the speed and working efficiency of leather processing are improved, the time for punching die replacement is reduced, and the needs of different punching styles are met.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the automobile leather processing system, the stamping equipment comprises the upper die set and the lower die sets, the die set installation frame comprises the installation stations, each installation station is matched with the upper die set, each lower die set is installed on the corresponding installation station, and therefore each lower die set can be matched with the upper die set. The frame body comprises a left support and a right support which are arranged on the two sides of the stamping equipment respectively. After the guide rail penetrates through the stamping equipment, the two ends of the guide rail are fixed to the left support and the right support correspondingly, and the module mounting frame is slidably arranged on the guide rail through the driving device, so that the module mounting frame can be driven by the driving device to move towards the left support, and then all the mounting stations are driven to sequentially pass through the stamping equipment; the lower die set and the upper die set on each mounting station can be matched to realize multi-station stamping of leather, so that the processing speed of the leather is increased; the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of leather, in particular to an automobile leather processing system. Background Art

[0002] Leather punching machine refers to an automated equipment for punching leather. It is suitable for punching leather, cowhide, sheepskin, artificial leather, plastic, PU, ​​EVA, PVC, various cloth, paper, leather accessories, shoe uppers, trims, curtains, car leather seats, etc. It is widely used in automotive accessories (breathable cushions), luggage and handbags, stationery, shoes, breathable materials, advertising paper products and other industries. The current knife selection structure of leather punching machines is generally set to single-station knife selection and punching. Its structural principle is relatively simple and the processing is not complicated. Therefore, it is widely used, but the production efficiency is low and cannot meet the needs of use. If punching is performed in different punching styles, the punching die needs to be constantly replaced, resulting in a long replacement time, which reduces the working efficiency of the punching machine. Utility Model Content

[0003] In view of this, the purpose of the present invention is to provide an automobile leather processing system to solve all or part of the problems in the background technology.

[0004] Based on the above purpose, the utility model provides an automobile leather processing system, comprising:

[0005] A stamping device, including an upper die set and a plurality of lower die sets;

[0006] The module installation frame includes a plurality of installation stations, each of which cooperates with the upper module, and each of the lower modules is installed on the corresponding installation station;

[0007] A frame body, comprising a left bracket and a right bracket, wherein the left bracket and the right bracket are symmetrically arranged on both sides of the stamping equipment;

[0008] The guide rail is arranged through the stamping equipment, and its two ends are respectively fixed on the right bracket and the left bracket. The die assembly mounting frame is slidably arranged on the guide rail through a driving device, so that multiple lower die assemblies pass through the stamping equipment in sequence.

[0009] Optionally, the driving device includes a driving motor and a screw rod connected to each other, the driving motor is fixed to an end of the right bracket away from the stamping device, and one end of the screw rod extends to an end of the right bracket adjacent to the stamping device.

[0010] Optionally, a moving block is provided at the bottom of the module mounting frame, and the moving block is sleeved on the screw rod and moves relative to the length direction of the screw rod.

[0011] Optionally, each of the workstations is symmetrically provided with a locking mechanism, which includes a base plate, a pushing cylinder, a push plate, a push rod and a clamping plate. The base plate is fixed to the module mounting frame, the pushing cylinder is arranged on the base plate, the push plate and the lever of the pushing cylinder are arranged vertically, the push rod and the push plate are arranged vertically and at the end away from the pushing cylinder, and the clamping plate is arranged at the end of the push rod away from the push plate.

[0012] Optionally, the stamping equipment further comprises: a stamping machine frame, comprising an upper workbench and a lower workbench arranged up and down, the upper workbench is provided with an upper pressing plate, and the lower workbench is provided with a supporting frame; the upper die set is arranged on the upper workbench, the upper die set comprises an upper template, the upper template is arranged on the upper pressing plate, the leather is laid flat on the upper template and fixed by a clamping device; the lower die set is arranged on the lower workbench, comprises a lower die frame and a mold, the mold is detachably arranged on the lower die frame, the lower die frame is mounted on the supporting frame, and is locked by a locking mechanism on the supporting frame;

[0013] The waste discharge mechanism is arranged in the lower workbench and comprises a waste discharge sleeve. The waste discharge sleeve penetrates the lower mold frame and then docks with the mold so that the residual material on the mold can be discharged through the waste discharge sleeve.

[0014] Optionally, the push plate is provided with a boss, and the lower mold frame is provided with a fixing block matched with the boss. Optionally, the upper pressing plate is symmetrically provided with slide rails, the slide rails are arranged at the bottom of the upper pressing plate, the length direction of the slide rails is in the same direction as the width direction of the upper pressing plate, the distance between the two slide rails matches the length of the upper mold plate, and the leather slides into the slide rails from the side walls of the slide rails after being laid flat on the upper mold plate.

[0015] Optionally, the lower mold frame is provided with a guide column, and the upper pressing plate is provided with a guide sleeve that cooperates with the guide column.

[0016] Optionally, the stamping machine also includes a lifting mechanism, which is arranged below the waste discharge mechanism. The lifting mechanism includes a lifting electric cylinder and a guide mechanism. The lifting electric cylinder is arranged on the lower workbench, the lever of the lifting electric cylinder is fixedly connected to the waste discharge sleeve, the guide mechanism is arranged around the lifting electric cylinder, and the waste discharge sleeve passes through the guide mechanism.

[0017] Optionally, the guide mechanism includes a plurality of guide rods, connecting plates and limit plates, the connecting plates are sleeved on the guide rods, the limit plates are fixed to the ends of the guide rods, the waste discharge sleeve passes through the connecting plates and the limit plates in sequence, and the side walls of the waste discharge sleeve are fixed to the connecting plates.

[0018] From the above description, it can be seen that the utility model provides an automobile leather processing system, the stamping equipment includes an upper die set and multiple lower die sets, the die set mounting frame includes multiple installation stations, each installation station cooperates with the upper die set, and each lower die set is installed on the corresponding installation station, so that each lower die set can cooperate with the upper die set. The frame includes a left bracket and a right bracket, which are respectively arranged on both sides of the stamping equipment; after the guide rail passes through the stamping equipment, the two ends are respectively fixed on the left bracket and the right bracket, and the die set mounting frame is slidably arranged on the guide rail through a driving device, so that the die set mounting frame can be driven by the driving device to move to the left bracket, thereby driving each installation station to pass through the stamping equipment in turn, so that the lower die set on each installation station can cooperate with the upper die set to realize multi-station stamping of leather, thereby improving the processing speed of leather and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the present invention or related technologies, the drawings required for use in the embodiments or related technical descriptions are briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 This is a schematic diagram of an automobile leather processing system according to an embodiment of the utility model;

[0021] Figure 2 This is a structural schematic diagram of another angle of a part of an automobile leather processing system according to an embodiment of the utility model;

[0022] Figure 3 For the utility model embodiment Figure 2 The enlarged schematic diagram of the middle B part;

[0023] Figure 4 This is a schematic cross-sectional structure diagram of an automobile leather processing system according to an embodiment of the utility model;

[0024] Figure 5 This is a schematic diagram of the locking mechanism structure of an embodiment of the present application;

[0025] Figure 6 This is a schematic diagram of the locking mechanism structure of another embodiment of the present application;

[0026] Figure 7 A schematic diagram of a stamping device according to an embodiment of the present application;

[0027] Figure 8 A partial cross-sectional schematic diagram of a stamping device according to an embodiment of the present application;

[0028] Fig. 9A partial schematic diagram of a stamping device according to an embodiment of the present application;

[0029] Fig.10 For the embodiments of this application Fig. 9 A magnified schematic diagram of the middle part;

[0030] Fig.11 A schematic side cross-sectional view of a stamping device according to an embodiment of the present application;

[0031] Fig.12 This is a schematic diagram of the upper template and mold structure of an embodiment of the present application;

[0032] Fig.13 This is a schematic diagram of the support plate and needle plate structure of an embodiment of the present application.

[0033] In the attached figure:

[0034] 01, stamping equipment; 03, frame; 04, drive device; 02, die assembly mounting frame; 041, drive motor; 042, screw; 043, coupling; 021, locking mechanism; 022, moving seat; 031, right bracket; 032, left bracket; 033, guide rail; 0331, slider; 0211, bottom plate; 0212, push rod; 0213, push cylinder; 0214, push plate; 0215, clamping plate; 0216, boss; 0217, fixed block; 1, stamping machine frame; 2, lower die set; 3, upper die set; 4, waste discharge mechanism; 11, upper workbench; 12, lower workbench; 121, support frame; 21, lower die frame; 22, middle die frame; 23, support plate; 24, needle plate; 211, The first positioning line; 212, guide column; 214, middle mold positioning hole; 213, guide hole; 221, positioning column; 222, second positioning line; 223, middle waste discharge hole; 224, limit block; 231, waste discharge channel; 232, guide plate; 233, upper waste discharge hole; 234, lower positioning hole; 241, small hole; 242, upper positioning hole; 31, upper pressure plate; 32, upper mold plate; 33, clamping device; 34, guide sleeve; 311, slide rail; 312, positioning plate; 313, positioning block; 321, rear slot; 331, clamping plate; 41, lifting electric cylinder; 42, waste discharge sleeve; 43, guide mechanism; 421, discharge port; 422, connecting port; 431, guide rod; 432, limit plate; 433, connecting plate. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings.

[0036] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the embodiments of the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The "first", "second" and similar words used in the embodiments of the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0037] Reference Figure 1 and Figure 2 The utility model provides an automobile leather processing system, comprising:

[0038] A stamping device 01, comprising an upper die set 3 and a plurality of lower die sets 2;

[0039] The module mounting frame 02 includes a plurality of mounting stations, each of which cooperates with the upper module 3, and each of the lower modules 2 is mounted on a corresponding mounting station;

[0040] The frame 03 includes a left bracket 032 and a right bracket 031, and the left bracket 032 and the right bracket 031 are symmetrically arranged on both sides of the stamping equipment 01;

[0041] The guide rail 033 is set to pass through the stamping equipment 01, and its two ends are respectively fixed on the right bracket 031 and the left bracket 032. The die assembly mounting frame 02 is slidably set on the guide rail 033 through the driving device 04, so that multiple lower die assemblies 2 pass through the stamping equipment 01 in sequence.

[0042] Specifically, the stamping equipment 01 includes an upper die set 3 and multiple lower die sets 2, and the die set mounting frame 02 includes multiple mounting stations, each mounting station cooperates with the upper die set 3, and each lower die set 2 is respectively mounted on the corresponding mounting station, so that each lower die set 2 can cooperate with the upper die set 3. The frame 03 includes a left bracket 032 and a right bracket 031, which are respectively arranged on both sides of the stamping equipment 01; after the guide rail 033 passes through the stamping equipment 01, the two ends are respectively fixed on the left bracket 032 and the right bracket 031, and the die set mounting frame 02 is slidably arranged on the guide rail 033 through the driving device 04, so that the die set mounting frame 02 can be driven by the driving device 04 to move to the left bracket 032, thereby driving each mounting station to pass through the stamping equipment 01 in turn, so that the lower die set 2 on each mounting station can cooperate with the upper die set 3, and realize multi-station stamping of leather, thereby improving the processing speed of leather and improving work efficiency.

[0043] In some embodiments, the driving device 04 includes a connected driving motor 041 and a screw 042, wherein the driving motor 041 is fixed to one end of the right bracket 031 away from the stamping device 01, and one end of the screw 042 extends to one end of the right bracket 031 adjacent to the stamping device 01.

[0044] Specifically, Figure 4 As shown, a first mounting seat is provided on the end of the right bracket 031 away from the stamping device 01, and a second mounting seat is provided on the end adjacent to the stamping device 01. The screw 042 is rotatably arranged between the two mounting seats, and the driving motor 041 is connected to the screw 042 via a coupling 043.

[0045] In some embodiments, a moving block is provided at the bottom of the module mounting frame 02 , and the moving block is sleeved on the screw rod 042 and moves relative to the length direction of the screw rod 042 .

[0046] Specifically, Figure 4 As shown, the module mounting frame 02 is slidably mounted on the guide rail 033 through a slider 0331, and is threadedly connected to the threaded rod through a moving block. When the driving motor 041 drives the threaded rod to rotate, it can drive the module mounting frame 02 to move toward the left bracket 032, so that the lower module 2 on each station passes through the stamping equipment 01 to cooperate with the upper module 3 to stamp the leather. The lower module 2 on each station is different, so that different positions of the leather can be punched, thereby realizing synchronous operation of multiple stations.

[0047] In some embodiments, each of the workstations is symmetrically provided with a locking mechanism 021, and the locking mechanism 021 includes a base plate 0211, a pushing cylinder 0213, a push plate 0214, a push rod 0212 and a clamping plate 0215. The base plate 0211 is fixed on the module mounting frame 02, the pushing cylinder is arranged on the base plate 0211, the push plate and the lever of the pushing cylinder 0213 are arranged vertically, the push rod 0212 and the push plate 0214 are arranged vertically and at the end away from the pushing cylinder, and the clamping plate 0215 is arranged at the end of the push rod away from the push plate.

[0048] Specifically, Figure 3 , Figure 5 and Figure 6 As shown, the lever end of the pushing cylinder is arranged in a direction away from the installation station, the push plate 0214 and the lever of the pushing cylinder 0213 are arranged vertically, the push rod 0212 and the push plate 0214 are arranged vertically, and are arranged at the end away from the pushing cylinder; it can be seen that the push plate 0214, the push rod 0212 and the pushing cylinder 0213 are connected in sequence to form a U-shaped structure, so that when the pushing cylinder 0213 is in motion, the lower die 2 can be stably clamped to ensure the stable installation of the lower die 2, and the displacement of the lower die 2 during the movement of the die mounting frame 02 can be avoided. It can also ensure that the lower die 2 can accurately reach the stamping equipment 01 to ensure the accuracy of the stamping position during stamping.

[0049] In some embodiments, a boss 0216 is provided on the push plate, and a fixing block 0217 cooperating with the boss 0216 is provided on the lower mold frame 21 .

[0050] Specifically, Figure 5 and Figure 6 As shown, a boss 0216 is provided on the push plate, a fixing block 0217 is provided on the side wall of the lower module 2, the lower module 2 is installed between the module mounting frames 02, and is located between two or four symmetrically arranged locking mechanisms 021, the fixing block 0217 on the lower module 2 will be seated on the boss 0216 on the push plate, and then locked by the locking mechanism 021, which can ensure the stable installation of the lower module 2, can ensure that the lower module 2 can stably and accurately reach the stamping equipment 01, and ensure the accurate position of the stamping holes of the leather.

[0051] In some embodiments, the stamping equipment 01 further includes: a stamping machine frame 1, including an upper workbench 11 and a lower workbench 12 arranged up and down, the upper workbench 11 is provided with an upper pressing plate 31, and the lower workbench 12 is provided with a support frame 121; the upper die set 3 is arranged on the upper workbench 11, the upper die set 3 includes an upper template 32, the upper template 32 is arranged on the upper pressing plate 31, the leather is laid flat on the upper template 32 and fixed by a clamping device 33; the lower die set 2 is arranged on the lower workbench 12, including a lower die frame 21 and a mold, the mold is detachably arranged on the lower die frame 21, the lower die frame 21 is installed on the support frame 121, and is locked by a locking mechanism 021 on the support frame 121;

[0052] The waste discharge mechanism 4 is arranged in the lower workbench 12, and includes a waste discharge sleeve. The waste discharge sleeve penetrates the lower mold frame 21 and then docks with the mold, so that the residual material on the mold can be discharged through the waste discharge sleeve.

[0053] Specifically, Figure 7 As shown, the upper die set 3 is arranged on the upper pressing plate 31 of the upper working table 11 of the punching machine frame 1, the lower die set 2 is arranged on the support frame 121 on the lower working table 12 of the punching machine frame 1, the upper template 32 is arranged on the upper pressing plate 31, the leather is laid flat on the upper template 32, the lower die frame 21 is arranged on the support frame 121, and the mold is arranged on the lower die frame 21, so that when the upper working table 11 is punched downward, the leather on the upper template 32 can be pressed on the mold, and the leather is punched through the mold. After the leather and the upper template 32 are installed on the upper pressing plate 31, they are fixed by the clamping device 33, which can realize the fixing of the upper template 32 and the leather; prevent the displacement of the leather during the punching process, resulting in the change of the punching position, and the leather cannot be breathable. In addition, a waste discharge mechanism 4 is arranged in the workbench, and the waste discharge mechanism 4 is connected to the mold, which can handle the residual material dropped after punching, ensure the cleanliness of the punching machine, and avoid the need for manual cleaning, which reduces the working efficiency of the punching machine.

[0054] In some embodiments, the upper pressing plate 31 is symmetrically provided with slide rails 311, and the slide rails 311 are arranged at the bottom of the lower pressing plate. The length direction of the slide rails 311 is in the same direction as the width direction of the lower pressing plate. The distance between the two slide rails 311 matches the length of the upper template 32. After the leather is laid flat on the upper template 32, it slides into the slide rail 311 from the side wall of the slide rail 311.

[0055] Specifically, Figure 7 , Figure 8 , Fig. 9 and Fig.10As shown, the opening directions of the two slide rails 311 are symmetrically arranged, and the distance between the inner walls of the two openings matches the length of the upper template 32. The upper template 32 slides into the two slide rails 311 through the two openings. In this way, the upper template 32 can be installed into the slide rail 311 on the side wall of the slide rail 311, which is easy to install.

[0056] In some embodiments, a positioning plate 312 is provided on the upper pressure plate 31 , and the positioning plate 312 is vertically arranged with the slide rail 311 . A positioning block 313 is provided on the positioning plate 312 , and a rear slot 321 cooperating with the positioning block 313 is provided on the upper template 32 .

[0057] Specifically, as shown in / 9, since the upper template 32 is installed on the side wall of the slide rail 311, the positioning plate 312 needs to be set at one end away from the installation opening of the slide rail 311, so that the upper template 32 can be installed in place. The positioning plate 312 is set on the upper pressing plate 31, and the positioning block 313 is provided on the positioning plate 312. The upper template 32 is provided with a rear slot 321 corresponding to the positioning block 313. The positioning block 313 cooperates with the rear slot 321, so that the upper template 32 can be installed in place, and the leather can correspond to the mold below, ensuring that the position of the leather punching is accurate.

[0058] Furthermore, a laser is installed on one side of the upper pressure plate 31 away from the positioning plate 312 , and the emitting end of the laser is arranged toward the upper template 32 , which can cooperate with the positioning block 313 to determine whether the upper template 32 is installed in place, thereby ensuring the accurate installation of the upper template 32 .

[0059] In some embodiments, the clamping device 33 includes a lifting cylinder 0213 and a clamping plate 331. The lifting cylinder 0213 is arranged on the top of the upper pressure plate 31. The lever of the lifting cylinder 0213 passes through the upper pressure plate 31 and is connected to the clamping plate 331. One end of the clamping plate 331 extends between the two slide rails 311.

[0060] Specifically, as shown in Figure 9, the clamping device 33 includes two lifting cylinders 0213 and two clamping plates 331. Each lifting cylinder 0213 is arranged on the top of the upper platen 31 and is located at the end of the upper platen 31. The lever of the lifting cylinder 0213 passes through the upper platen 31 and is connected to the clamping plate 331. Each slide rail 311 is provided with a notch that matches the clamping plate 331 (it can be understood that each slide rail 311 is separated into two sections by the notch). In this way, when the lifting cylinder 0213 is lifted and lowered, it can drive the clamping plates 331 to clamp the upper template 32. After the upper template 32 is installed on the slide rail 311, it is further clamped by the clamping plates 331, which can ensure the stability of the upper template 32, and it is not easy to move during the stamping process, thereby ensuring stable operation.

[0061] In some embodiments, the mold includes a stacked middle mold frame 22, a support plate 23 and a needle plate 24, the middle mold frame 22 is installed on the lower mold frame 21, and the needle plate 24 is provided with punching needles and is arranged toward the upper workbench 11.

[0062] Specifically, Figure 7 , Figure 8 and Fig.12 As shown, the mold includes a stacked middle mold frame 22, a support plate 23 and a needle plate 24, wherein the middle mold frame 22 is located on the lower mold frame 21. By setting a corresponding positioning component on the middle mold frame 22 to cooperate with the lower mold frame 21, the stable installation of the mold can be ensured. The specific positioning component can be seen in the following embodiment. The needle plate 24 is set at the top, so that when the upper workbench 11 descends, the needle of the needle plate 24 can punch the leather on the upper template 32 under pressure. And positioning through various positioning components can ensure accurate punching position.

[0063] In some embodiments, a limiting block 224 is provided on one side of the middle mold frame 22 facing the lower mold frame 21 , and a middle mold positioning hole 214 cooperating with the limiting block 224 is provided on the lower mold frame 21 .

[0064] Specifically, Fig.12 As shown, two limit blocks 224 are provided at the bottom of the middle mold frame 22, and two middle mold positioning holes 214 are provided on the lower mold frame 21. When the middle mold frame 22 and the lower mold frame 21 are installed, the two limit blocks 224 are inserted into the two middle mold positioning holes 214. In this way, the installation position of the mold can be ensured to be accurate through the limitation of the limit blocks 224 and the middle mold positioning holes 214, and the punching position of the leather can be ensured to be accurate.

[0065] Furthermore, first positioning lines 211 are symmetrically provided on both sides of the lower mold frame 21, and second positioning lines 222 corresponding to the first positioning lines 211 are provided on the middle mold frame 22. The first positioning lines 211 and the second positioning lines 222 are on the same straight line. In this way, the staff can judge whether the installation position of the mold is in place by observing the positions of the first positioning lines 211 and the second positioning lines 222.

[0066] Furthermore, the lower mold frame 21 is provided with a guide column 212 , and the upper pressing plate 31 is provided with a guide sleeve 34 matched with the guide column 212 .

[0067] Specifically, Figure 7 As shown, since the guide sleeve 34 needs to be sleeved on the guide column 212 during stamping, a through hole that cooperates with the guide column 212 is provided on the middle mold frame 22 installed on the lower mold frame 21 to facilitate the passage of the guide column 212, thereby ensuring that the guide sleeve 34 is sleeved on the guide column 212, ensuring the accuracy of the stamping position, and ensuring stable stamping.

[0068] In some embodiments, a positioning column 221 is provided on the middle mold frame 22 , and a through hole cooperating with the positioning column 221 is provided on both the support plate 23 and the needle plate 24 .

[0069] Specifically, Fig.12 and Fig.13 As shown, two positioning posts 221 are symmetrically provided on the middle mold frame 22, a lower positioning hole 234 corresponding to the positioning post 221 is provided on the support plate 23, and an upper positioning hole 242 corresponding to the positioning post 221 is provided on the needle plate 24. In this way, when the support plate 23 and the needle plate 24 are installed on the middle mold frame 22, the positioning posts 221 cooperate with the positioning holes to ensure that the installation positions of the support plate 23 and the needle plate 24 are accurate, and the punching positions of the leather are accurate, so that the produced leather is more perfect.

[0070] In some embodiments, a groove is provided on one side of the support plate 23 facing the needle plate 24, a guide plate 232 is provided in the groove, the needle plate 24 covers the groove to form a cavity, and a plurality of small holes 241 are provided on the needle plate 24, and the small holes 241 are connected to the cavity;

[0071] The guide plate 232 is located in the cavity, the support plate 23 is provided with a waste discharge channel 231, the support plate 23 is provided with an upper waste discharge hole, the waste discharge channel 231 is communicated with the waste discharge hole, and a middle waste discharge hole 223 corresponding to the upper waste discharge hole 233 is provided in the middle of the middle mold frame 22, and the middle waste discharge hole 223 is connected to the connecting port 422 of the waste discharge sleeve.

[0072] Specifically, Fig.13 As shown, a groove is provided on the support plate 23, and a guide plate 232 is provided in the groove. A cavity is formed between the groove of the support plate 23 and the needle plate 24, and a plurality of small holes 241 on the needle plate 24 are connected to the cavity. In this way, when the residual material is adsorbed by the waste discharge sleeve, the cavity can form an adsorption cavity, and the adsorption cavity can adsorb the residual material dropped from the needle plate 24 through the small holes 241, so that the residual material enters the groove (cavity) of the support plate 23. The directions of the guide plates 232 are all gathered toward the middle. In this way, the residual material falling into the cavity can be smoothly guided into the waste discharge channel 231 through the guide plate 232, and flows into the upper waste discharge hole 233 through the waste discharge channel 231, and then discharged into the waste discharge sleeve through the middle waste discharge hole 223. In this way, the waste can be cleaned while the punching machine is working, thereby improving the working efficiency of the punching machine and avoiding the problem of manual cleaning, which requires stopping the work of the punching machine and wastes time. Specifically, Figure 7 As shown, the connection port 422 of the waste discharge sleeve is an elastic interface, which is convenient for the interface to be connected.

[0073] In some embodiments, a discharge port 421 is provided on the side wall of the waste discharge sleeve, and the discharge port 421 is connected to a suction machine.

[0074] Specifically, Fig.11 As shown, the suction machine can adopt an existing suction machine. It is not specifically limited in the present utility model. The suction machine is connected to the discharge port 421 through a pipeline. In this way, during the working process, the suction machine cleans the waste on the needle plate 24 through the waste discharge sleeve and each waste discharge hole.

[0075] In some embodiments, the stamping equipment 01 also includes a lifting mechanism, which is arranged below the waste discharge mechanism 4. The lifting mechanism includes a lifting cylinder 41 and a guide mechanism 43. The lifting cylinder 41 is arranged on the lower workbench 12. The lever of the lifting cylinder 41 is fixedly connected to the waste discharge sleeve. The guide mechanism 43 is arranged around the lifting cylinder 41, and the waste discharge sleeve is arranged through the guide mechanism 43.

[0076] Specifically, Fig.11 As shown, the lower workbench 12 is provided with an installation space (such as a U-shaped groove in the figure), and the lifting mechanism includes a lifting electric cylinder 41 and a guide mechanism 43. The lifting mechanism is fixedly connected to the waste discharge sleeve, and can lift or lower the waste discharge sleeve, and can achieve docking or separation of the waste discharge sleeve with the middle waste discharge hole 223 on the middle mold frame 22, so that it is convenient to replace the middle mold frame 22. The guide mechanism 43 is arranged around the lifting electric cylinder 41, and the waste discharge sleeve passes through the guide mechanism 43. In this way, when the lifting electric cylinder 41 pushes the waste discharge sleeve to run, the guide mechanism 43 plays a guiding role, ensuring the stable operation of the waste discharge sleeve, and making the waste discharge sleeve stably docked with the middle mold frame 22.

[0077] In some embodiments, the guide mechanism 43 includes a plurality of guide rods 431, a connecting plate and a limiting plate 432, the connecting plate is sleeved on the guide rod 431, the limiting plate 432 is fixed on the end of the guide rod 431, the waste discharge sleeve passes through the connecting plate and the limiting plate 432 in sequence, and the side wall of the waste discharge sleeve is fixed to the connecting plate.

[0078] Specifically, Fig.11 As shown, the guide mechanism 43 includes four guide rods 431, which are arranged around the lifting cylinder 41 at equal distances. The four corners of the connecting plate are respectively sleeved on the corresponding guide rods 431. The connecting plate is provided with a guide sleeve 34 (a T-shaped part on the front in the figure) that matches the guide rod 431, so that the connecting plate is easy to move on the guide rod 431. The waste discharge sleeve passes through the connecting plate and is fixedly connected to the connecting plate. In this way, when the lifting cylinder 41 pushes the waste discharge sleeve to move, the connecting plate and the guide rod 431 can play a guiding role. The limit plate 432 is arranged on the top of the guide rod 431 to prevent the connecting plate from being lifted too high and separated from the guide rod 431.

[0079] The specific stamping process is as follows:

[0080] In the present invention, the upper workbench 11 can be moved up and down, and adopts the existing punching machine lifting mechanism, which will not be described in detail in the present invention. First, the workbench is reset, the leather to be punched is taken, the leather and the upper template 32 are installed on the slide rail 311 on the upper pressing plate 31, and then the leather and the upper template 32 are pressed by the clamping device 331; the upper mold assembly 3 is installed.

[0081] First, after the locking mechanism 021 on each installation station is initially adjusted to a suitable position by a control system (for example, the control system uses an existing PCU), the lower mold frame 21 is installed between the locking mechanisms 021, that is, the fixing block 0217 on the lower mold frame 21 is installed on the boss 0216 on the push plate (such as Figure 5 and Figure 6 , the boss 0216 can be of any shape, and the fixing block 0217 is set to a corresponding shape), and then the lower mold frame 21 is fixed by pushing the cylinder, and then the mold is installed. The mold includes a stacked middle mold frame 22, a support plate 23 and a needle plate 24. First, the mold is fixed by bolts, and then the mold is installed on the guide column 212 of the lower mold frame 21. The limit block 224 of the middle mold frame 22 is inserted into the middle mold positioning hole 214 of the lower mold frame 21 to stably install the mold. The installation of the lower mold assembly 2 is completed. The driving motor 041 of the driving device 04 drives the screw 042 to rotate, and the screw 042 drives the die set mounting frame 02 to move on the guide rail 033, so that each station cooperates with the upper die set 3; the lower die set 2 that needs to be punched is moved to the punching equipment 01; then the lifting electric cylinder 41 is driven to push the waste discharge sleeve upward, so that the connection port 422 of the waste discharge sleeve is connected with the middle waste discharge hole 223 in the middle of the middle die frame 22, and the residual material after punching is discharged through the waste discharge sleeve during the working process. If the mold needs to be replaced, the middle die frame 22 can also be lifted up to move the middle die frame 22 upward and separate from the lower die frame 21 for replacement.

[0082] It should be noted that some embodiments of the utility model are described above. Other embodiments are within the scope of the appended claims. In some cases, the actions or steps recorded in the claims can be performed in an order different from that in the above embodiments and still achieve the desired results. In addition, the processes depicted in the accompanying drawings do not necessarily require the specific order or continuous order shown to achieve the desired results. In some embodiments, multitasking and parallel processing are also possible or may be advantageous.

[0083] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the embodiments of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0084] Although the present invention has been described in conjunction with specific embodiments of the present invention, many replacements, modifications and variations of these embodiments will be apparent to those skilled in the art based on the foregoing description. For example, other memory architectures may use the discussed embodiments.

[0085] The embodiments of the present invention are intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the embodiments of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automotive leather processing system, characterized in that: include: A stamping device (01) comprises an upper die set (3) and a plurality of lower die sets (2); The module mounting frame (02) comprises a plurality of mounting stations, each of the mounting stations cooperates with the upper module (3), and each of the lower modules (2) is mounted on a corresponding mounting station; A frame body (03) comprising a left support (032) and a right support (031), wherein the left support (032) and the right support (031) are symmetrically arranged on both sides of the stamping device (01); The guide rail (033) is arranged to pass through the stamping equipment (01), and its two ends are respectively fixed on the right bracket (031) and the left bracket (032). The die assembly mounting frame (02) is slidably arranged on the guide rail (033) through a driving device (04), so that a plurality of lower die assemblies (2) pass through the stamping equipment (01) in sequence.

2. The automotive leather processing system according to claim 1, characterized in that: The driving device (04) comprises a driving motor (041) and a screw rod (042) connected to each other, wherein the driving motor (041) is fixed to one end of the right bracket (031) away from the stamping device (01), and one end of the screw rod (042) extends to one end of the right bracket (031) adjacent to the stamping device (01).

3. The automotive leather processing system according to claim 2, characterized in that: A moving block is provided at the bottom of the module mounting frame (02); the moving block is sleeved on the screw rod (042) and moves relative to the length direction of the screw rod (042).

4. The automotive leather processing system according to claim 1, characterized in that: Each of the workstations is symmetrically provided with a locking mechanism (021), and the locking mechanism (021) includes a base plate (0211), a pushing cylinder (0213), a push plate (0214), a push rod (0212) and a clamping plate (0215). The base plate (0211) is fixed on the module mounting frame (02), the pushing cylinder (0213) is arranged on the base plate (0211), the push plate (0214) and the lever of the pushing cylinder (0213) are arranged vertically, the push rod (0212) and the push plate (0214) are arranged vertically and at the end away from the pushing cylinder (0213), and the clamping plate (0215) is arranged at the end of the push rod (0212) away from the push plate (0214).

5. The automotive leather processing system according to claim 4, characterized in that: The stamping equipment (01) also includes: a stamping machine frame (1), including an upper workbench (11) and a lower workbench (12) arranged up and down, the upper workbench (11) is provided with an upper pressing plate (31), and the lower workbench (12) is provided with a support frame; the upper die set (3) is arranged on the upper workbench (11), the upper die set (3) includes an upper template (32), the upper template (32) is arranged on the upper pressing plate (31), the leather is laid flat on the upper template (32) and is fixed by a clamping device (33); the lower die set (2) is arranged on the lower workbench (12), includes a lower die frame (21) and a mold, the mold is detachably arranged on the lower die frame (21), the lower die frame (21) is installed on the support frame, and is locked by a locking mechanism (021) on the support frame; A waste discharge mechanism (4) is arranged in the lower workbench (12) and comprises a waste discharge sleeve (42). The waste discharge sleeve (42) penetrates the lower mold frame (21) and then docks with the mold, so that residual material on the mold is discharged through the waste discharge sleeve (42).

6. The automotive leather processing system according to claim 5, characterized in that: The push plate (0214) is provided with a boss (0216), and the lower mold frame (21) is provided with a fixing block (0217) that cooperates with the boss (0216).

7. The automotive leather processing system according to claim 6, characterized in that: The upper pressing plate (31) is symmetrically provided with slide rails (311), and the slide rails (311) are arranged at the bottom of the upper pressing plate. The length direction of the slide rails (311) is in the same direction as the width direction of the upper pressing plate (31). The distance between the two slide rails (311) matches the length of the upper template (32). After the leather is laid flat on the upper template (32), it slides into the slide rail (311) from the side wall of the slide rail (311).

8. The automotive leather processing system according to claim 6, characterized in that: The lower die frame (21) is provided with a guide column (212), and the upper pressing plate (31) is provided with a guide sleeve (34) matched with the guide column (212).

9. The automotive leather processing system according to claim 6, characterized in that: The punching machine also includes a lifting mechanism, which is arranged below the waste discharge mechanism (4). The lifting mechanism includes a lifting electric cylinder (41) and a guide mechanism (43). The lifting electric cylinder (41) is arranged on the lower workbench (12). The lever of the lifting electric cylinder (41) is fixedly connected to the waste discharge sleeve (42). The guide mechanism (43) is arranged around the lifting electric cylinder (41), and the waste discharge sleeve (42) is arranged to pass through the guide mechanism (43).

10. The automotive leather processing system according to claim 9, characterized in that: The guide mechanism (43) comprises a plurality of guide rods (431), a connecting plate (433) and a limiting plate (432); the connecting plate (433) is sleeved on the guide rod (431); the limiting plate (432) is fixed to the end of the guide rod (431); the waste discharge sleeve (42) passes through the connecting plate (433) and the limiting plate (432) in sequence; and the side wall of the waste discharge sleeve (42) is fixedly arranged on the connecting plate (433).