Pressure vessel roundness detection tool
By designing a roundness detection tool for pressure vessels including workbench, lifting adjustment mechanism, detection mechanism and rotating components, the problem of small application scope of existing tools is solved, and the roundness detection of containers of different models and heights is achieved, improving the improvement of the roundness detection of containers with different models and heights. The flexibility and accuracy of detection are achieved.
Patent Information
- Application Number
- CN202420799485.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-17
AI Technical Summary
The existing pressure vessel roundness detection tools are suitable for a small range, making it difficult to detect different models of containers.
A pressure vessel roundness detection tool including a workbench, a lifting adjustment mechanism, a detection mechanism and a rotating assembly is designed. Through the cooperation of the lifting and lowering adjustment mechanism and the rotating assembly, the detection tool can adapt to containers of different heights and models, and conduct roundness detection through the detection mechanism.
The roundness detection of pressure vessels of different models and heights is realized, which expands the scope of application of inspection tools and improves the flexibility and accuracy of inspection.
Smart Images

Figure CN222438746U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of roundness detection, and in particular relates to a roundness detection tool for a pressure vessel. Background Art
[0002] In recent years, in the field of pressure vessel manufacturing, round cylinders are a very common structure. The cylinders are made of bent and welded plates. However, due to the thick thickness of the plates, their heavy weight and the stress generated during welding, the welded cylinders are often not round enough, making it difficult to connect to the curved base, and the pressure-bearing capacity of the non-round cylinders is also poor. Therefore, after welding, the cylinders need to be tested for roundness using detection tools and re-calibrated.
[0003] Currently available pressure vessel roundness detection tools can only detect pressure vessels of specified sizes, resulting in a relatively narrow scope of application. Utility Model Content
[0004] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a pressure vessel roundness detection tool to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A pressure vessel roundness detection tool comprises a workbench, a lifting and adjusting mechanism arranged on the top of the workbench, a detection mechanism arranged on the lifting and adjusting mechanism, and a rotating assembly arranged on the top of the workbench and located on one side of the lifting and adjusting mechanism;
[0007] A detection platform is fixedly connected to the top of the rotating assembly, a T-shaped slot is opened on the detection platform in the horizontal direction, a bidirectional threaded rod is rotatably connected inside the T-shaped slot, two transmission blocks adapted to the T-shaped slot are threadedly connected to the bidirectional threaded rod, a clamping rod is fixedly connected to the top of the two transmission blocks, and a first rotating handle fixedly connected to the bidirectional threaded rod is arranged on one side of the detection platform;
[0008] The lifting and adjusting mechanism comprises a fixed column fixedly connected to the workbench, a fixed plate fixedly connected to the top of the fixed column, a threaded rod located on one side of the fixed column rotatably connected between the fixed plate and the workbench, a lifting plate is sleeved on the threaded rod and the fixed column, the lifting plate is threadedly connected to the threaded rod and is slidably connected to the fixed column, and a second rotating handle fixedly connected to the threaded rod is arranged on the top of the fixed plate;
[0009] The detection mechanism includes a first support rod rotatably connected to one side of the top of the lifting plate through a rotating shaft, a second support rod rotatably connected to one side of the first support rod through a rotating shaft, a detection head fixedly connected to one side of the second support rod, and a dial indicator is arranged on the top of the detection head;
[0010] The rotating assembly includes a seat ring fixedly connected to the bottom of the detection table, a shaft ring is movably arranged inside the seat ring, a plurality of balls are arranged at intervals along the circumferential direction between the upper and lower ends of the shaft ring and the seat ring, a support ring is fixedly connected between the shaft ring and the workbench, a connecting column is fixedly connected to the bottom center position of the seat ring, the connecting column passes through the shaft ring, the support ring and the workbench in sequence, a driving motor is fixedly connected to the bottom of the workbench, and the output end of the driving motor is connected to the bottom of the connecting column.
[0011] As a further solution of the utility model: rubber pads are arranged on the top of the detection platform and on the outer rings of the two clamping rods.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] After the utility model adopts the above structure, through the mutual cooperation of the detection mechanism, the T-slot, the transmission block, the bidirectional threaded rod, the clamping rod and the first rotating handle, when it is necessary to detect the pressure vessel, the open end of the pressure vessel is sleeved on the two clamping rods, and then the threaded rod is driven to rotate by rotating the first rotating handle, thereby driving the two transmission blocks to move in opposite directions in the T-slot, and the first rotating handle is stopped when the two clamping rods are tightly fitted with the inner surface of the container, and the container is supported and fixed from the inside. In this way, the adjustable setting can enable the detection tool to perform fixed detection on containers of different models. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The figure is a schematic diagram of the main structure of a pressure vessel roundness detection tool.
[0015] Figure 2 The figure is a schematic diagram of the structure of a detection mechanism in a pressure vessel roundness detection tool.
[0016] Figure 3 The present invention is a cross-sectional view of a testing platform in a pressure vessel roundness testing tool.
[0017] Figure 4 A cross-sectional view of a rotating component in a pressure vessel roundness inspection tool.
[0018] In the figure: 1. workbench; 2. lifting and adjusting mechanism; 201. fixed column; 202. fixed plate; 203. threaded rod; 204. lifting plate; 205. second rotating handle; 3. detection mechanism; 301. first support rod; 302. second support rod; 303. detection head; 304. dial indicator; 4. rotating assembly; 401. seat ring; 402. shaft ring; 403. ball; 404. support ring; 405. connecting column; 406. driving motor; 5. detection table; 6. T-slot; 7. two-way threaded rod; 8. transmission block; 9. clamping rod; 10. first rotating handle; 11. rubber pad. DETAILED DESCRIPTION
[0019] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments, but they do not constitute any limitation to the present invention.
[0020] See also Figure 1-4 A pressure vessel roundness detection tool comprises a workbench 1, a lifting adjustment mechanism 2 is arranged on the top of the workbench 1, and the height of the detection mechanism 3 can be adjusted, so that the detection tool can detect pressure vessels of various heights, and the detection mechanism 3 is arranged on the lifting adjustment mechanism 2 to detect the roundness of the container, and a rotating component 4 is arranged on the top of the workbench 1 and located on one side of the lifting adjustment mechanism 2, which drives the detection platform 5 to rotate together with the container to perform roundness detection. A testing table 5, a platform for placing containers, is fixedly connected to the top of the rotating component 4. A T-shaped slot 6 is opened in the horizontal direction on the testing table 5. A bidirectional threaded rod 7 is rotatably connected inside the T-shaped slot 6. Two transmission blocks 8 compatible with the T-shaped slot 6 are threadedly connected to the bidirectional threaded rod 7. A clamping rod 9 is fixedly connected to the top of the two transmission blocks 8. When the bidirectional threaded rod 7 rotates, the two transmission blocks 8 will move in relative directions or in opposite directions, so that the two clamping rods 9 are tightly attached to the inner surface of the container to fix the container. A first rotating handle 10 fixedly connected to the bidirectional threaded rod 7 is provided on one side of the testing table 5. The bidirectional threaded rod 7 is rotated by rotating the first rotating handle 10 clockwise, thereby driving the two transmission blocks 8 to move in opposite directions in the T-shaped slot 6.
[0021] The lifting and adjusting mechanism 2 includes a fixed column 201 fixedly connected to the top of the workbench 1, a fixed plate 202 fixedly connected to the top of the fixed column 201, a threaded rod 203 located on one side of the fixed column 201 is rotatably connected between the fixed plate 202 and the workbench 1, a lifting plate 204 is jointly sleeved on the threaded rod 203 and the fixed column 201, the lifting plate 204 is threadedly connected to the threaded rod 203 and slidably connected to the fixed column 201, a second rotating handle 205 fixedly connected to the threaded rod 203 is provided on the top of the fixed plate 202, by rotating the second rotating handle 205, the threaded rod 203 is driven to rotate, and the lifting plate 204 threadedly connected thereto will move up and down, and the fixed column 201 is provided to enable the lifting plate 204 to be stably lifted and lowered.
[0022] The detection mechanism 3 includes a first support rod 301 rotatably connected to one side of the top of the lifting plate 204 via a rotating shaft, and a second support rod 302 is rotatably connected to one side of the first support rod 301 via a rotating shaft. The rotational connection between the first support rod 301, the second support rod 302 and the lifting plate 204 can facilitate the adjustment of the position of the detection head 303 to make it suitable for containers of different diameters. The detection head 303 is fixedly connected to one side of the second support rod 302, and a dial indicator 304 is arranged on the top of the detection head 303. The dial indicator 304 can read the maximum and minimum values of the roundness of the overall outer contour of the pressure vessel.
[0023] The rotating component 4 includes a seat ring 401 fixedly connected to the bottom of the detection table 5, a shaft ring 402 is movably arranged inside the seat ring 401, and a plurality of balls 403 are arranged at intervals along the circumferential direction between the upper and lower ends of the shaft ring 402 and the seat ring 401, which can effectively avoid the loss between the parts, and a support ring 404 is fixedly connected between the shaft ring 402 and the workbench 1 to support the shaft ring 402, and a connecting column 405 is fixedly connected to the bottom center position of the seat ring 401, and the connecting column 405 passes through the shaft ring 402, the support ring 404 and the workbench 1 in sequence, and a driving motor 406 is fixedly connected to the bottom of the workbench 1, and the output end of the driving motor 406 is connected to the bottom of the connecting column 405. After the driving motor 406 is started, it will drive the connecting column 405, the seat ring 401 and the detection table 5 to rotate together.
[0024] The top of the testing platform 5 and the outer rings of the two clamping rods 9 are both provided with rubber pads 11, which can play a protective role when the pressure vessel is fixed to avoid wear.
[0025] When in use, the open end of the pressure vessel is placed on the detection table 5 and sleeved on the two clamping rods 9. Then, the bidirectional threaded rod 7 is driven to rotate by rotating the first rotating handle 10, thereby driving the two transmission blocks 8 to move in opposite directions in the T-slot 6. When the two clamping rods 9 are tightly fitted with the inner surface of the container, the first rotating handle 10 is stopped. After the container is fixed, the detection mechanism 3 is first adjusted according to the outer ring diameter of the container, and the detection head 303 is adjusted to a suitable position through the cooperation of the first support rod 301, the rotating shaft and the second support rod 302. Then, the upper and lower positions of the detection mechanism 3 are adjusted by rotating the second rotating handle 205 to make it reach a suitable position. Finally, the drive motor 406 is started to drive the detection table 5 to rotate together with the container through the rotating component 4 for detection.
[0026] The above embodiments are preferred implementation modes of the present invention and are only used to facilitate the explanation of the present invention. They are not intended to limit the present invention in any form. Any person with ordinary knowledge in the relevant technical field, if they do not depart from the scope of the technical features of the present invention, can make equivalent embodiments by partial changes or modifications to the technical contents disclosed in the present invention, and they still fall within the scope of the technical features of the present invention without departing from the technical features of the present invention.
Claims
1. A pressure vessel roundness detection tool, comprising a workbench (1), a lifting and adjusting mechanism (2) arranged on the top of the workbench (1), a detection mechanism (3) arranged on the lifting and adjusting mechanism (2), and a rotating component (4) arranged on the top of the workbench (1) and located on one side of the lifting and adjusting mechanism (2); characterized in that: A detection platform (5) is fixedly connected to the top of the rotating assembly (4); a T-shaped slot (6) is provided on the detection platform (5) in a horizontal direction; a bidirectional threaded rod (7) is rotatably connected inside the T-shaped slot (6); two transmission blocks (8) adapted to the T-shaped slot (6) are threadedly connected to the bidirectional threaded rod (7); a clamping rod (9) is fixedly connected to the top of each of the two transmission blocks (8); and a first rotating handle (10) fixedly connected to the bidirectional threaded rod (7) is provided on one side of the detection platform (5); The lifting and adjusting mechanism (2) comprises a fixed column (201) fixedly connected to the workbench (1); a fixed plate (202) fixedly connected to the top of the fixed column (201); a threaded rod (203) located on one side of the fixed column (201) rotatably connected between the fixed plate (202) and the workbench (1); a lifting plate (204) is sleeved on the threaded rod (203) and the fixed column (201); the lifting plate (204) is threadably connected to the threaded rod (203) and is slidably connected to the fixed column (201); and a second rotating handle (205) fixedly connected to the threaded rod (203) is provided on the top of the fixed plate (202); The detection mechanism (3) comprises a first support rod (301) rotatably connected to one side of the top of the lifting plate (204) via a rotating shaft, a second support rod (302) rotatably connected to one side of the first support rod (301) via a rotating shaft, a detection head (303) fixedly connected to one side of the second support rod (302), and a dial indicator (304) arranged on the top of the detection head (303); The rotating assembly (4) comprises a seat ring (401) fixedly connected to the bottom of the detection table (5); a shaft ring (402) is movably arranged inside the seat ring (401); a plurality of balls (403) are arranged at intervals along the circumferential direction between the upper and lower ends of the shaft ring (402) and the seat ring (401); a support ring (404) is fixedly connected between the shaft ring (402) and the workbench (1); a connecting column (405) is fixedly connected at the center position of the bottom of the seat ring (401); the connecting column (405) passes through the shaft ring (402), the support ring (404) and the workbench (1) in sequence; a driving motor (406) is fixedly connected to the bottom of the workbench (1); and an output end of the driving motor (406) is connected to the bottom of the connecting column (405).
2. A pressure vessel roundness detection tool according to claim 1, characterized in that: Rubber pads (11) are provided on the top of the detection platform (5) and on the outer rings of the two clamping rods (9).
Citation Information
Cited By
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